Cloth loosening and guiding roller structure for acrylic polyester cloth
By setting guide rods and limiting components on the guide rollers, the problem of wrinkles caused by the tension structure gap in the acrylic-polyester fabric during the guiding process is solved, resulting in a smoother fabric surface and higher production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SICHUAN BANGWEI HI-TECH SPECIAL TEXTILE CO LTD
- Filing Date
- 2025-05-28
- Publication Date
- 2026-05-12
AI Technical Summary
In the existing loose-cloth guide roller structure for acrylic-polyester fabric, there is a gap between the tensioning structure and the guide roller during use, which causes wrinkles to appear on the acrylic-polyester fabric when in contact.
在导布辊轮一侧设置导向杆和去皱结构,导向杆为“n”型设计,表面为圆角,配备限位件和收缩插接杆,通过限位件与立板槽口插接,调节导向杆位置,降低导布辊轮与腈涤布的接触间距,减少褶皱。
It effectively reduces wrinkling when the guide roller surface comes into contact with the acrylic polyester fabric, improving fabric surface quality and production efficiency.
Smart Images

Figure CN224226315U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of acrylic polyester fabric guiding technology, specifically to a loose fabric guiding roller structure for acrylic polyester fabric. Background Technology
[0002] The design of the loose fabric and guide roller structure of acrylic-polyester fabric (usually referring to acrylic and polyester blended fabric) directly affects the tension control, surface quality and production efficiency of the fabric during the finishing process.
[0003] In the current market, the loose guide roller structure for this type of acrylic-polyester fabric connects the guide roller to the upright plates on both sides for support. During use, the acrylic-polyester fabric is guided through the guide roller. There is a tensioning structure between the guide roller and the winding and unwinding equipment. However, there is still a certain space between the tensioning structure and the guide roller, which can still cause wrinkles to appear when the guide roller comes into contact with the acrylic-polyester fabric. Utility Model Content
[0004] The purpose of this utility model is to provide a loose guide roller structure for acrylic-polyester fabric, so as to solve the problem in the above-mentioned background art where there is still a certain space between the tensioning structure and the guide roller when the guide roller comes into contact with the acrylic-polyester fabric, which still causes wrinkles.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a loose fabric guide roller structure for acrylic-polyester fabric, comprising a guide roller, a wrinkle-removing structure, a guide rod, a connecting sleeve rod, a limiting member, a limiting rod, a shrinking insertion rod, and an installation insertion rod: a wrinkle-removing structure is provided on one side of the guide roller; the wrinkle-removing structure includes a guide rod provided on one side of the guide roller, the guide rod having an "n"-shaped design, the surface of the guide rod having a rounded corner design, and connecting sleeve rods connected to both sides of the guide rod; the limiting member is connected to the end of the connecting sleeve rod away from the guide rod, the limiting member including a limiting rod connected to the outer periphery of the connecting sleeve rod away from the guide rod, a shrinking insertion rod being slidably inserted into the connecting sleeve rod, and an installation insertion rod being connected to the end of the shrinking insertion rod away from the connecting sleeve rod.
[0006] Preferably, a retractable spring is sleeved on the outside of the retractable plug rod, one end of the retractable spring is connected to the end of the limiting rod, and the other end of the retractable spring is connected to the end of the mounting plug rod.
[0007] Preferably, a push rod is connected to the periphery of the end face of the retraction spring of the mounting plug rod. Both the push rod and the mounting plug rod are circular, and the diameter of the push rod is larger than the diameter of the mounting plug rod.
[0008] Preferably, the end of the guide rod located outside the guide roller is connected to a sleeve rod, and a bearing is connected to the outside of the sleeve rod.
[0009] Preferably, both ends of the guide roller are connected to a connecting shaft, and both the connecting shaft and the sleeve rod are circular in design.
[0010] Preferably, the sleeve rod is a circular design, and the diameter of the sleeve rod is larger than the diameter of the connecting shaft.
[0011] Preferably, the connecting shaft and the bearing are connected by a sleeve rod.
[0012] Preferably, the end face of the connecting shaft away from the guide roller is connected to a connecting groove, and the connecting groove and the connecting shaft are connected by a sleeve.
[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: This loose fabric guide roller structure for acrylic-polyester fabric not only guides the acrylic-polyester fabric by setting a guide rod, bearing and sleeve rod on one side of the guide roller, and smooths it before it is wound with the guide roller, reducing the probability of wrinkles appearing when the guide roller is wound with the acrylic-polyester fabric, but also sets limiting parts on both sides of the wrinkle-removing structure. When in use, the limiting parts will be inserted into the pre-set slots on the side plates used to fix the guide roller, adjusting the distance between the guide rod and the guide roller. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the main structure of this utility model;
[0015] Figure 2 This is an exploded view of the structure of this utility model;
[0016] Figure 3 For the present utility model Figure 1 A magnified view of the structure at point A in the middle;
[0017] Figure 4 This is a schematic diagram of the wrinkle-removing structure of this utility model;
[0018] Figure 5 For the present utility model Figure 4 A magnified schematic diagram of part B in the middle section.
[0019] In the picture:
[0020] 1. Guide roller; 11. Connecting shaft; 12. Connecting groove; 2. Wrinkle removal structure; 21. Connecting sleeve rod; 22. Guide rod; 23. Sleeve rod; 24. Bearing; 3. Limiting component; 31. Limiting rod; 32. Retraction spring; 33. Mounting plug rod; 34. Push rod; 35. Retraction plug rod. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] Example 1
[0023] like Figure 1-5 As shown, a loose fabric guide roller structure for acrylic-polyester fabric includes a guide roller 1, a wrinkle-removing structure 2, a guide rod 22, a connecting sleeve rod 21, a limiting member 3, a limiting rod 31, a shrink-fitting insertion rod 35, and a mounting insertion rod 33. To reduce wrinkles when the acrylic-polyester fabric contacts the guide roller 1, the wrinkle-removing structure 2 is positioned on one side of the guide roller 1. It should be noted that the wrinkle-removing structure 2 includes a guide rod 22 and a connecting sleeve rod 21. Specifically, the guide rod 22 is positioned on one side of the guide roller 1. Specifically, the guide rod 22 is as follows: Figure 1 As shown in the wrinkle-removing structure 2, it has an "n"-shaped design, and the guide rod 22 has rounded corners on all sides. When the acrylic fabric comes into contact with the guide rod 22 and the guide roller 1, the rounded corners of the guide rod 22 will reduce the damage to the acrylic fabric. At the same time, the distance between the guide rod 22 and the guide roller 1 is relatively close, which will greatly reduce the phenomenon of wrinkles when the surface of the guide roller 1 comes into contact with the acrylic fabric. Both sides of the guide rod 22 are connected to the connecting sleeve rod 21, and the connecting sleeve rod 21 and the guide rod 22 are detachably connected by bolts or the like.
[0024] Among the above components, since acrylic polyester fabric is prone to static electricity, the guide roller 1 and guide rod 22 need to be made of anti-static materials, such as carbon fiber reinforced nylon or chrome-plated metal. At the same time, the surfaces of the guide roller 1 and guide rod 22 also need to meet the requirements of high wear resistance. The polyester has high hardness, and the roller surface hardness is recommended to be ≥HRC50.
[0025] During use, the orientation of the acrylic fabric and the guide roller 1 changes due to varying heights. To accommodate these height variations, a limiting member 3 is connected to the end of the connecting sleeve rod 21 away from the guide rod 22. The limiting member 3 includes a limiting rod 31, a shrink-fitting insertion rod 35, and a mounting insertion rod 33. Specifically, the limiting rod 31 is connected to the outer periphery of the connecting sleeve rod 21 away from the guide rod 22. The limiting rod 31 and the outer periphery of the connecting sleeve rod 21 are welded together. Both the limiting rod 31 and the connecting sleeve rod 21 are circular, with the diameter of the limiting rod 31 being larger than the diameter of the connecting sleeve rod 21. Specifically, the connecting sleeve rod 21 has a slot for the shrink-fitting insertion rod 35 to slide into. A shrinkable plug rod 35 is slidably inserted into the inner sleeve 21. The shrinkable plug rod 35 is cylindrical and is inserted into a slot in the connecting sleeve 21. The diameter of the inner cavity of the slot is smaller than the diameter of the open end. The shrinkable plug rod 35 has a convex plate inside the slot that is smaller than the diameter of the inner cavity of the slot. The diameter of the convex plate is larger than the diameter of the open end of the inner cavity of the slot. The end of the shrinkable plug rod 35 away from the connecting sleeve 21 is connected to a mounting plug rod 33. Specifically, multiple circular slots are provided on the vertical plate of the connecting guide roller 1 for the mounting plug rod 33 to be inserted. The circular slots should be arranged in a circumferential array around the center of the guide roller 1 to facilitate adjustment of the position of the guide rod 22, so as to adapt to guide rollers 1 of different heights or acrylic fabrics.
[0026] To facilitate the installation of the connector rod 33, a retraction spring 32 is sleeved on the outside of the retractable connector rod 35, wherein the retraction spring 32 is as follows: Figure 5 The maximum tension design is shown. When the guide roller 1 is installed, the maximum tension contraction spring 32 will insert the mounting plug rod 33 into the circular groove on the vertical plate connecting the guide roller 1. When the position of the guide rod 22 needs to be adjusted, push the mounting plug rod 33 to push the contraction plug rod 35 into the connecting sleeve rod 21, and the installed circular groove can be removed and replaced. One end of the contraction spring 32 is connected to the end of the limit rod 31, and the other end of the contraction spring 32 is connected to the end of the mounting plug rod 33.
[0027] To facilitate the separation of the mounting rod 33 from the circular groove, a push rod 34 is connected to the periphery of the mounting rod 33 located on the end face of the retraction spring 32. Both the push rod 34 and the mounting rod 33 are circular, and the diameter of the push rod 34 is larger than the diameter of the mounting rod 33.
[0028] The guide rod 22 is connected to a sleeve rod 23 at the end located outside the guide roller 1. A bearing 24 is connected to the outside of the sleeve rod 23. The bearing 24 is used to connect the guide rod 22. The guide rod 22 will rotate or be fixed under the action of the bearing 24 and the sleeve rod 23 without being disturbed by the connecting shaft 11.
[0029] The effect achieved by the entire first embodiment is that, during use, the spring 32 contracts as follows: Figure 5 The diagram shows the maximum tension design. When the guide roller 1 is installed, the maximum tension contraction spring 32 will engage the mounting insertion rod 33 with the circular groove on the vertical plate connecting the guide roller 1. To adjust the position of the guide rod 22, push the mounting insertion rod 33 to push the contraction insertion rod 35 into the connecting sleeve rod 21, allowing for the removal and replacement of the mounting groove. Simultaneously, the guide rod 22 has rounded corners on all sides. When the acrylic fabric abuts against the guide rod 22 and the guide roller 1, the guide rod 22... The rounded corner design of guide rod 22 reduces damage to the acrylic fabric. At the same time, the close distance between guide rod 22 and guide roller 1 greatly reduces the occurrence of wrinkles when the surface of guide roller 1 comes into contact with acrylic fabric. In addition, multiple circular grooves are provided on the vertical plate connecting guide roller 1 for inserting the plug rod 33. The circular grooves should be distributed in a circumferential array around the center of guide roller 1 to facilitate adjustment of the position of guide rod 22 and to adapt to guide rollers 1 of different heights or acrylic fabrics.
[0030] Example 2
[0031] like Figure 1-5 As shown, a loose fabric guide roller structure for acrylic-polyester fabric is provided. Both ends of the guide roller 1 are connected to a connecting shaft 11. Both the connecting shaft 11 and the sleeve rod 23 are circular. The connecting shaft 11 and the guide roller 1 are welded together, and the connecting shaft 11 and the guide roller 1 have a through slot.
[0032] The sleeve rod 23 is a circular design with a diameter larger than that of the connecting shaft 11. The sleeve rod 23 and the connecting shaft 11 are sleeved together, so that the sleeve rod 23 and the guide roller 1 are concentrically designed, which is used to adjust the position of the guide rod 22.
[0033] The connecting shaft 11 and the bearing 24 are connected by a sleeve rod 23, so that the connecting shaft 11 and the guide rod 22 can rotate or be fixed without mutual interference.
[0034] The end face of the connecting shaft 11 away from the guide roller 1 is connected to a connecting groove 12. The connecting groove 12 is used to detachably connect with the upright plate through bolts, flanges, etc. to support the connecting shaft 11 and the guide roller 1. The connecting groove 12 and the connecting shaft 11 are connected by a sleeve.
[0035] The effect achieved by the entire second embodiment is that the guide roller 1 and the upright plate are detachably connected by bolts, flanges, etc. through the connecting groove 12 to support the connecting shaft 11 and the guide roller 1. At the same time, the sleeve rod 23 is sleeved with the connecting shaft 11, so that the sleeve rod 23 and the guide roller 1 are designed to be concentric, which is used to adjust the position of the guide rod 22. At this time, the connecting shaft 11 and the bearing 24 are connected through the sleeve rod 23, so that the connecting shaft 11 and the guide rod 22 can rotate or be fixed without mutual interference.
[0036] Working principle: When using the loose fabric guide roller structure of this acrylic-polyester fabric, the guide roller 1 and the upright plate are first detachably connected by bolts, flanges, etc. through the connecting groove 12 to support the connecting shaft 11 and the guide roller 1. At the same time, the sleeve rod 23 is sleeved with the connecting shaft 11, so that the sleeve rod 23 and the guide roller 1 are designed to be concentric, which is used to adjust the position of the guide rod 22. At this time, the connecting shaft 11 and the bearing 24 are connected by the sleeve rod 23, so that the connecting shaft 11 and the guide rod 22 can rotate or be fixed without mutual interference.
[0037] Secondly, when using it, retract spring 32 as follows: Figure 5 The diagram shows the maximum tension design. When the guide roller 1 is installed, the maximum tension contraction spring 32 will engage the mounting plug rod 33 with the circular groove on the vertical plate connecting the guide roller 1. To adjust the position of the guide rod 22, push the mounting plug rod 33 to push the contraction plug rod 35 into the connecting sleeve rod 21, allowing for the removal and replacement of the mounting groove. Simultaneously, the guide rod 22 has rounded corners on all sides. When the acrylic fabric abuts against the guide rod 22 and the guide roller 1, the rounded corners of the guide rod 22 reduce the impact on the fabric. Damage to the acrylic-polyester fabric is minimized. Furthermore, the close distance between the guide rod 22 and the guide roller 1 significantly reduces wrinkles that occur when the surface of the guide roller 1 contacts the acrylic-polyester fabric. Multiple circular grooves are provided on the vertical plate connecting the guide roller 1 for inserting the connecting rod 33. These grooves should be arranged in a circular array around the center of the guide roller 1 to facilitate adjustment of the guide rod 22's position, adapting to guide rollers 1 of different heights or acrylic-polyester fabrics. This ultimately completes the work of the loose guide roller structure for the acrylic-polyester fabric.
[0038] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.
[0039] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. A loose-cloth guide roller structure for acrylic-polyester fabric, characterized in that, include: A guide roller (1) is provided with a wrinkle-removing structure (2) on one side. The wrinkle-removing structure (2) includes a guide rod (22) disposed on one side of the guide roller (1). The guide rod (22) is designed in an "n" shape. The surface of the guide rod (22) is designed with rounded corners. Both sides of the guide rod (22) are connected to connecting sleeve rods (21). A limiting member (3) is connected to the end of the connecting sleeve (21) away from the guide rod (22). The limiting member (3) includes a limiting rod (31) connected to the outer periphery of the connecting sleeve (21) away from the guide rod (22). A retractable plug rod (35) is slidably inserted into the connecting sleeve (21). An installation plug rod (33) is connected to the end of the retractable plug rod (35) away from the connecting sleeve (21).
2. The loose fabric guide roller structure for acrylic-polyester fabric according to claim 1, characterized in that: A retractable spring (32) is sleeved on the outside of the retractable plug rod (35). One end of the retractable spring (32) is connected to the end of the limiting rod (31), and the other end of the retractable spring (32) is connected to the end of the mounting plug rod (33).
3. The loose fabric guide roller structure for acrylic-polyester fabric according to claim 2, characterized in that: The mounting plug rod (33) is connected to a push rod (34) on the periphery of the end face of the retraction spring (32). Both the push rod (34) and the mounting plug rod (33) are circular, and the diameter of the push rod (34) is larger than the diameter of the mounting plug rod (33).
4. The loose fabric guide roller structure for acrylic-polyester fabric according to claim 1, characterized in that: The guide rod (22) is connected to a sleeve rod (23) at the end located outside the guide roller (1), and a bearing (24) is connected to the outside of the sleeve rod (23).
5. The loose fabric guide roller structure for acrylic-polyester fabric according to claim 4, characterized in that: Both ends of the guide roller (1) are connected to a connecting shaft (11), and both the connecting shaft (11) and the sleeve rod (23) are circular.
6. The loose fabric guide roller structure for acrylic-polyester fabric according to claim 5, characterized in that: The sleeve rod (23) is a circular design, and the diameter of the sleeve rod (23) is larger than the diameter of the connecting shaft (11).
7. The loose fabric guide roller structure for acrylic-polyester fabric according to claim 6, characterized in that: The connecting shaft (11) and the bearing (24) are connected by a sleeve rod (23).
8. The loose fabric guide roller structure for acrylic-polyester fabric according to claim 5, characterized in that: The end face of the connecting shaft (11) away from the guide roller (1) is connected to a connecting groove (12), and the connecting groove (12) and the connecting shaft (11) are connected by a sleeve.