Vertical winding machine for silica gel cable

By utilizing the gear transmission system and cross-shaped structure design of the vertical winding machine, the synchronous winding of multiple silicone cables is achieved, solving the problems of low winding efficiency and limited specifications of existing devices, and improving winding efficiency and energy saving.

CN224226368UActive Publication Date: 2026-05-12DONGGUAN ZHONGZHEN ENERGY TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
DONGGUAN ZHONGZHEN ENERGY TECH CO LTD
Filing Date
2025-06-18
Publication Date
2026-05-12

AI Technical Summary

Technical Problem

Existing silicone cable winding devices can only wind a single cable or a single-cylinder cable in a single winding time, resulting in low winding efficiency and limited specifications, making it difficult to achieve efficient synchronous winding of multiple cylinders and specifications.

Method used

A vertical winding machine is used, which drives multiple synchronous shafts to rotate synchronously through the meshing connection of the driving gear and the driven gear. This drives multiple winding shafts and winding drums to rotate, so as to achieve synchronous winding of multiple cables. A cross-shaped structure is used to avoid slippage between the shaft and the drum. A single motor drives multiple winding drums.

Benefits of technology

It enables the simultaneous and synchronous winding of multiple cables, improving winding efficiency, reducing energy consumption, enhancing structural stability and convenience, and meeting the requirements of green energy conservation.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a silica gel cable vertical winding machine which comprises a winding machine table, a gear box is fixedly installed on the upper surface of the winding machine table, a driving gear is rotationally installed at the center position in the gear box through a rotating shaft, and four driven gears are arranged on the outer side of the driving gear. A synchronizing shaft is fixedly installed on the upper surfaces of the top ends of the driving gear and the driven gears, the top end of the synchronizing shaft penetrates out of the gearbox to be fixedly connected with a lower supporting plate, a first-stage winding shaft is fixedly installed on the upper surface of the lower supporting plate of the driving gear, and a second-stage winding shaft is fixedly installed on the upper surfaces of the lower supporting plates of the driven gears; the vertical winding machine has the actual use effect that a plurality of silica gel cables are synchronously driven and wound at the same time, the overall winding efficiency of the silica gel cables is greatly improved, and the vertical winding machine can meet the actual use purpose of synchronous winding of the cables of multiple barrels and multiple specifications. And the overall winding speed of the cable is increased.
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Description

Technical Field

[0001] This utility model relates to the technical field of cable winding equipment, specifically a vertical winding machine for silicone cables. Background Technology

[0002] Silicone cables can be used in long-term humid environments, exhibiting superior electrical properties, as well as waterproof and mildew-proof performance. They possess excellent bending performance, with a minimum bending radius of 16 times the cable's outer diameter, allowing for mobile use. Suitable for various mobile motors, steel mills, aviation, power plants, petrochemical plants, and other high-temperature environments with AC rated voltages of 300 / 500V and below. Silicone cable production typically requires the use of winding equipment for finished product collection.

[0003] In the production of existing silicone cables, a winding device is used to wind the silicone cables. However, in actual use, traditional cable winding devices can only complete the winding of a single cable or a single roll within a certain winding time. It is not convenient to wind multiple rolls simultaneously at high efficiency within a single winding time. The overall winding efficiency of the device is not high, and the variety of specifications for a single winding is insufficient, which reduces the overall performance. Utility Model Content

[0004] The purpose of this invention is to provide a vertical winding machine for silicone cables to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a vertical winding machine for silicone cables, comprising a winding machine platform, a gearbox fixedly mounted on the upper surface of the winding machine platform, a drive gear rotatably mounted at the center of the gearbox via a rotating shaft, four driven gears arranged on the outer side of the drive gear, all four driven gears meshing with the drive gear, a synchronous shaft fixedly mounted on the upper surface of the top of the drive gear and the driven gears, the top of the synchronous shaft passing through the gearbox and fixedly connected to a lower support plate, a primary winding shaft fixedly mounted on the upper surface of the lower support plate of the drive gear, a secondary winding shaft fixedly mounted on the upper surface of the lower support plates of the driven gears, and a rotary motor fixedly mounted at the center of the lower surface of the winding machine platform, the output shaft of the rotary motor being fixedly connected to the rotation shaft of the drive gear.

[0006] Preferably, the four driven gears are distributed in a circumferentially spaced manner around the center point of the driving gear.

[0007] Preferably, the primary winding shaft and the secondary winding shaft have the same structure, and both the primary winding shaft and the secondary winding shaft adopt a cross-shaped structure design.

[0008] Preferably, a main winding cylinder is sleeved on the primary winding shaft, and sub-winding cylinders are provided on a plurality of secondary winding shafts.

[0009] Preferably, both the main winding cylinder and the sub-winding cylinder have a cross-shaped center hole at their inner center position that matches the shape of the winding shaft.

[0010] Preferably, a machine platform bracket is fixedly installed on the lower surface of the winding machine platform.

[0011] Compared with the prior art, the beneficial effects of this utility model are:

[0012] This utility model discloses a vertical winding machine that uses a motor to drive several gears to rotate synchronously. This synchronous rotation of the winding shafts drives several winding drums to rotate simultaneously. In actual use, by winding silicone cables of different or the same specifications onto each winding drum, multiple silicone cables of different or the same specifications can be wound synchronously in a single winding time. The specifications of the wound cables are more diverse, and the machine has the practical effect of driving multiple silicone cables to wind synchronously at the same time, which greatly improves the overall winding efficiency of silicone cables. This utility model's vertical winding machine can meet the practical purpose of synchronous winding of multiple drums and multiple specifications of cables, and improve the overall winding speed of cables.

[0013] Meanwhile, the synchronous movement of multiple winding drums in this invention can be driven by only a single motor, thus possessing the practical characteristic of single-motor-driven multi-structure synchronous operation. This effectively reduces the amount of electrical components used in the winding machine. In actual use, by reducing the amount of electrical components used, the power consumption of the machine during operation can be effectively reduced, resulting in low-energy operation and better saving of power resources. It also has a certain green and energy-saving effect, meeting the low-energy and environmentally friendly use requirements of modern industrial green development, and making the machine more practical.

[0014] The winding cylinder of this invention is connected to the shaft via a sleeve connection, which facilitates the feeding of material into the winding cylinder and the replacement of the cylinder after winding, greatly improving the convenience of use and making it easier to separate the cylinder from the shaft, thus improving the efficiency of loading and unloading. Furthermore, the cross-shaped structure of the shaft can be adapted to the cross-shaped center hole 10 inside the cylinder, so that the winding cylinder sleeved on it can be driven to rotate synchronously when the winding shaft rotates. Compared with the traditional circular shaft, this invention can effectively prevent the shaft from slipping or rotating inside the cylinder, improving the performance and structural stability, avoiding the situation where the shaft rotates but the cylinder does not, and improving the overall performance. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the external three-dimensional structure of the winding machine according to an embodiment of the present invention;

[0016] Figure 2 This is a schematic diagram of the internal structure of the gearbox according to an embodiment of the present utility model;

[0017] Figure 3 This is a schematic diagram of the primary winding shaft and the secondary winding shaft in an embodiment of the present invention;

[0018] Figure 4 This is a bottom view of the winding machine base according to an embodiment of the present invention.

[0019] Figure 5 This is a schematic diagram of the overall structure of the main winding cylinder according to an embodiment of the present invention.

[0020] In the diagram: 1. Winding machine base; 2. Gearbox; 3. Drive gear; 4. Driven gear; 5. Synchronous shaft; 6. Primary winding shaft; 7. Secondary winding shaft; 8. Main winding cylinder; 9. Sub-winding cylinder; 10. Cross center hole; 11. Lower support plate; 12. Rotary motor; 13. Machine base support. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0023] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0024] Please see Figure 1-5 One embodiment of this utility model is a vertical winding machine for silicone cables, which includes a winding machine table 1 and a gearbox 2 fixedly installed on the upper surface of the winding machine table 1.

[0025] For details, please refer to the appendix of the instruction manual. Figure 2 as well as Figure 3 As shown, a drive gear 3 is rotatably mounted on the center of the gearbox 2 via a rotating shaft. Four driven gears 4 are arranged on the outside of the drive gear 3. The four driven gears 4 are distributed in a circumferentially spaced manner around the center point of the drive gear 3. All four driven gears 4 are meshed with the drive gear 3. Thus, when the drive gear 3 rotates, the four driven gears 4 meshing with it on the outside can rotate synchronously.

[0026] A synchronous shaft 5 is fixedly installed on the upper surface of the top of the driving gear 3 and several driven gears 4. The top of the synchronous shaft 5 passes through the gearbox 2 and is fixedly connected to the lower support plate 11. A first-stage winding shaft 6 is fixedly installed on the upper surface of the lower support plate 11 of the driving gear 3, and a second-stage winding shaft 7 is fixedly installed on the upper surface of the lower support plate 11 of several driven gears 4.

[0027] When the driving gear 3 and several driven gears 4 rotate, they will synchronously drive the first-stage winding shaft 6 and the second-stage winding shaft 7 on them to rotate synchronously.

[0028] In this embodiment, in order to provide power for the rotation of the drive gear 3, a rotary motor 12 is fixedly installed at the center of the lower surface of the winding machine 1. The output shaft of the rotary motor 12 is fixedly connected to the rotation shaft of the drive gear 3. Thus, the rotary motor 12 can drive the drive gear 3 to rotate through its output shaft, thereby ensuring the gear transmission effect inside the gearbox 2.

[0029] In this embodiment, in order to synchronously drive and limit the winding cylinder and prevent the winding shaft from slipping inside the cylinder, the primary winding shaft 6 and the secondary winding shaft 7 have the same structure, and both the primary winding shaft 6 and the secondary winding shaft 7 adopt a cross-shaped structure design.

[0030] Furthermore, a main winding cylinder 8 is sleeved on the primary winding shaft 6, and a number of secondary winding shafts 7 are provided with sub-winding cylinders 9. The main winding cylinder 8 and the sub-winding cylinders 9 are both provided with a cross-shaped center hole 10 that matches the shape of the winding shaft at their internal center positions.

[0031] Based on the above structure, the present invention, through the main winding cylinder 8 and the sub-winding cylinder 9, can be sleeved on the primary winding shaft 6 and the secondary winding shaft 7 through the cross center hole 10.

[0032] After the main winding cylinder 8 and the sub-winding cylinder 9 are fitted together, the bottom of the cylinder can be supported by the lower support plate 11, which can prevent the winding cylinder from falling off the bottom of the shaft and has a good support effect.

[0033] This utility model uses a cross-shaped structure on the shaft to be adapted to the cross-shaped center hole 10 inside the cylinder. This cross-shaped structure allows the winding cylinder fitted on it to rotate synchronously when the winding shaft rotates. Compared with the traditional circular shaft, this utility model can effectively avoid the shaft slipping inside the cylinder, improve the usage effect, and avoid the situation where the shaft rotates but the cylinder does not, thus improving the performance.

[0034] Working principle: When the vertical winding machine of this utility model is in use, the main winding cylinder 8 and the sub-winding cylinder 9 are sleeved on the primary winding shaft 6 and several secondary winding shafts 7 through the cross center hole 10.

[0035] After the main winding cylinder 8 and several sub-winding cylinders 9 are fitted together, the bottom of the cylinder can be supported by the corresponding lower support plate 11, which can prevent the winding cylinder from falling off the bottom of the shaft and has a good support effect.

[0036] Only when multiple silicone cables of different or the same specifications are wound around one end on the main winding drum 8 and several sub-winding drums 9, and the silicone cables are wound, can the operation be carried out by the set rotary motor 12.

[0037] The rotary motor 12 can drive the drive gear 3 to rotate through its output shaft. Since the drive gear 3 has several driven gears 4 meshing on its outer side, when the drive gear 3 is rotating, the four driven gears 4 meshing on its outer side can rotate synchronously.

[0038] Thus, the rotation of the driving gear 3 and several driven gears 4 can drive the first-stage winding shaft 6 and the second-stage winding shaft 7 to rotate. The rotation of the first-stage winding shaft 6 and several second-stage winding shafts 7 can synchronously drive the main winding drum 8 and several sub-winding drums 9 to rotate, thereby completing the synchronous vertical rotation winding of multiple silicone cables.

[0039] After winding is completed, the main winding cylinder 8 and several sub-winding cylinders 9 can be removed from the shaft, thereby completing the material removal work after the cylinder is wound, making cylinder material removal more convenient;

[0040] After the material is wound and picked up, the winding shaft is exposed. At this time, new main winding cylinders 8 and sub-winding cylinders 9 can be inserted into several winding shafts again. By doing so, the cyclic cable winding processing of the vertical winding machine of this utility model can be guaranteed.

[0041] In summary, the vertical winding machine of this utility model uses a motor to drive several gears to rotate synchronously, which in turn drives several winding shafts to rotate simultaneously. This synchronous rotation of the winding shafts drives several winding drums to rotate simultaneously. In practical use, by winding silicone cables of different or the same specifications onto each winding drum, multiple silicone cables of different or the same specifications can be wound synchronously vertically within a single winding time. This provides the practical effect of simultaneously and synchronously driving the winding of multiple silicone cables, greatly improving the overall winding efficiency of silicone cables. Therefore, the vertical winding machine of this utility model can meet the high practical demand for synchronous winding of multiple drums and multiple specifications of cables, and improve the overall winding speed of the cables.

[0042] Meanwhile, the synchronous movement of multiple winding drums in this invention can be driven by only a single motor, thus possessing the practical characteristic of single-motor-driven multi-structure synchronous operation. This effectively reduces the amount of electrical components used in the winding machine. In actual use, by reducing the amount of electrical components used, the power consumption of the machine during operation can be effectively reduced, resulting in low-energy operation and better saving of power resources. It also has a certain green and energy-saving effect, meeting the low-energy and environmentally friendly use requirements of modern industrial green development, and making the machine more practical.

[0043] The winding cylinder of this invention is connected to the shaft via a sleeve connection, which facilitates the feeding of material into the winding cylinder and the replacement of the cylinder after winding, greatly improving the convenience of use and making it easier to separate the cylinder from the shaft, thus improving the efficiency of loading and unloading. Furthermore, the cross-shaped structure of the shaft can be adapted to the cross-shaped center hole 10 inside the cylinder, so that the winding cylinder sleeved on it can be driven to rotate synchronously when the winding shaft rotates. Compared with the traditional circular shaft, this invention can effectively prevent the shaft from slipping or rotating inside the cylinder, improving the performance and structural stability, avoiding the situation where the shaft rotates but the cylinder does not, and improving the overall performance.

[0044] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A vertical winding machine for silicone cables, comprising a winding machine table (1), characterized in that, A gearbox (2) is fixedly installed on the upper surface of the winding machine (1). A drive gear (3) is rotatably installed at the center of the gearbox (2) via a rotating shaft. Four driven gears (4) are arranged on the outside of the drive gear (3). All four driven gears (4) are meshed with the drive gear (3). A synchronous shaft (5) is fixedly installed on the upper surface of the top of the drive gear (3) and several driven gears (4). The top of the synchronous shaft (5) passes through the gearbox (2) and is fixedly connected to a lower support plate (11). A first-stage winding shaft (6) is fixedly installed on the upper surface of the lower support plate (11) of the drive gear (3). A second-stage winding shaft (7) is fixedly installed on the upper surface of the lower support plate (11) of several driven gears (4). A rotary motor (12) is fixedly installed at the center of the lower surface of the winding machine (1). The output shaft of the rotary motor (12) is fixedly connected to the rotating shaft of the drive gear (3).

2. The vertical winding machine for silicone cables according to claim 1, characterized in that: The four driven gears (4) are distributed in an equally spaced circular pattern through the center point of the driving gear (3).

3. The vertical winding machine for silicone cables according to claim 1, characterized in that: The primary winding shaft (6) and the secondary winding shaft (7) have the same structure, and both the primary winding shaft (6) and the secondary winding shaft (7) adopt a cross-shaped structure design.

4. A vertical winding machine for silicone cables according to claim 1, characterized in that: The primary winding shaft (6) is fitted with a main winding cylinder (8), and several secondary winding shafts (7) are fitted with sub-winding cylinders (9).

5. A vertical winding machine for silicone cables according to claim 4, characterized in that: Both the main winding cylinder (8) and the sub-winding cylinder (9) have a cross-shaped center hole (10) at their center positions that matches the shape of the winding shaft.

6. A vertical winding machine for silicone cables according to claim 1, characterized in that: The lower surface of the winding machine base (1) is fixedly mounted with a machine base bracket (13).