Sterilizing and filling integrated equipment for whey condensed milk production

Abstract

The utility model provides sterilization and filling integrated equipment for whey condensed milk production, which belongs to the technical field of heating sterilization of filled dairy products and comprises a bearing anchoring base plate and a double-track axial spiral guide rod fixedly connected to the top of the bearing anchoring base plate. And the output ends of the two double-track axial spiral guide rods are fixedly connected with a whey condensed milk filling base. The timing reversing switch transmits electric energy into the sterile high-viscosity cam pump and the second non-Newtonian fluid self-adaptive throttler, and at the moment, the second non-Newtonian fluid self-adaptive throttler is opened; a sterile-grade high-viscosity cam pump conveys a cleaning agent in an expansion back plate box into a laminar flow constant-speed filling nozzle under the action of pressure, at the moment, the laminar flow constant-speed filling nozzle conveys the cleaning agent into a whey condensed milk turbulence enhanced heat exchange kettle, and meanwhile, a resonant cavity electromagnetic vibration exciter vibrates to drive dairy products to be in full contact with water, so that the cleaning agent can be fully filled into the whey condensed milk turbulence enhanced heat exchange kettle. And thus, workers are assisted to disinfect the interior of the equipment.

Description

Technical Field

[0001] This utility model belongs to the field of temperature heating and sterilization technology for filling dairy products, and particularly relates to an integrated sterilization and filling equipment for whey condensed milk production. Background Technology

[0002] Condensed milk is a common modern dairy product served with meals. After its production, it often requires sterilization by heating and pasteurization. The condensed milk is then transported to an external container for filling, followed by further sterilization, a very complex process. Furthermore, existing filling and sterilization equipment lacks auxiliary cleaning components, making it impossible for workers to effectively remove any condensed milk residue from the inside of the container after sterilization, thus affecting the ease of use of the equipment. Utility Model Content

[0003] To achieve the above objectives, the present invention adopts the following technical solution:

[0004] An integrated sterilization and filling device for whey condensed milk production includes a support anchoring base and double-rail axial spiral guide rods. Two double-rail axial spiral guide rods are fixedly connected to the top of the support anchoring base. The output ends of the two double-rail axial spiral guide rods are fixedly connected to a whey condensed milk filling base. Four lifting plate support rods are fixedly connected to the top of the support anchoring base. A through-type heat exchanger lifting plate is fixedly connected to the inner side of each of the four lifting plate support rods. The top of the through-type heat exchanger lifting plate is connected to a whey condensed milk turbulence-enhanced heat exchanger. The top of the whey condensed milk turbulence-enhanced heat exchanger is threaded with a toothed edge sealing top. A thermostat is fixedly connected to the front of the whey condensed milk turbulence-enhanced heat exchanger. A turbulence-enhanced heat exchange column is arranged inside the inner wall of the whey condensed milk turbulence-enhanced heat exchanger. A viscosity feedback adjustment terminal is connected to the bottom of the whey condensed milk turbulence-enhanced heat exchanger. A non-Newtonian fluid adaptive throttling device is connected to the outer surface of the viscosity feedback adjustment terminal.

[0005] Preferably, a vacuum power unit is fixedly connected to the top of the toothed sealing top, and the output end of the vacuum power unit extends into the interior of the whey condensate turbulence-enhanced heat exchange vessel. A radial gradient stirring paddle for high-viscosity materials is fixedly connected to the output end of the vacuum power unit.

[0006] Preferably, a viscosity-adaptive liquid inlet terminal is connected through the top of the toothed sealing top. Two viscosity-adaptive liquid inlet terminals are provided, and the viscosity-adaptive liquid inlet terminals are located outside the vacuum power unit.

[0007] Preferably, a high-viscosity dairy product pressure relief terminal is connected through the top of the toothed sealing top, and the high-viscosity dairy product pressure relief terminal is located in front of the vacuum power unit.

[0008] Preferably, the bottom of the supporting anchoring base is fixedly connected to a flange connection base, and four flange connection bases are provided.

[0009] Preferably, an extended backplate box is fixedly connected to the top of the toothed sealing top, and the extended backplate box is located behind the vacuum power unit. A sterile high-viscosity cam pump is fixedly connected to the top of the extended backplate box. A timer reversing switch is fixedly connected to the back of the extended backplate box. A laminar flow constant speed filling nozzle is connected through the bottom of the extended backplate box, and the tail end of the laminar flow constant speed filling nozzle extends to the inner side of the toothed sealing top. A second non-Newtonian fluid adaptive throttling device is connected through the outer surface of the laminar flow constant speed filling nozzle.

[0010] Preferably, both sides of the whey condensate turbulence-enhanced heat exchange vessel are fixedly connected to axial bearing rods, and the inner side of the axial bearing rods is fixedly connected to a resonant cavity electromagnetic exciter.

[0011] Compared with the prior art, the present invention has the following advantages:

[0012] This invention incorporates an extended backplate box, a sterile high-viscosity cam pump, a timed reversing switch, a laminar flow constant-speed filling nozzle, a second non-Newtonian fluid adaptive throttle, and a resonant cavity electromagnetic vibrator. When the timed reversing switch is activated, electrical energy is supplied to the sterile high-viscosity cam pump and the second non-Newtonian fluid adaptive throttle. At this time, the second non-Newtonian fluid adaptive throttle opens the sterile high-viscosity cam pump, which supplies air to the extended backplate box. The cleaning agent inside the extended backplate box is then supplied to the laminar flow constant-speed filling nozzle under pressure. The laminar flow constant-speed filling nozzle then supplies the cleaning agent to the whey condensate turbulence-enhanced heat exchange vessel. Simultaneously, the resonant cavity electromagnetic vibrator vibrates, driving the dairy products and water to fully contact each other, thereby assisting the staff in disinfecting the inside of the equipment. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the structure of an integrated sterilization and filling equipment for whey condensed milk production proposed in this utility model;

[0014] Figure 2 This is a cross-sectional view of the connecting part of the fixed shell proposed in this utility model;

[0015] Figure 3 This is a schematic diagram of the connecting part of the taking mechanism proposed in this utility model;

[0016] Figure 4This is a cross-sectional view of the connecting part of the shielding shell proposed in this utility model;

[0017] Figure 5 This is a schematic diagram of the supporting shell connection part proposed in this utility model.

[0018] In the diagram: 1. Supporting anchor base; 2. Double-rail axial spiral guide rod; 3. Whey condensed milk filling base; 4. Lifting plate support rod; 5. Through-type heat exchanger lifting plate; 6. Whey condensed milk turbulence-enhanced heat exchanger; 7. Toothed edge sealing top; 8. Thermal regulator; 9. Turbulence-enhanced heat exchange column; 10. Viscosity feedback adjustment terminal; 11. First non-Newtonian fluid adaptive throttling device; 12. Vacuum power unit; 13. High-viscosity material radial gradient stirring paddle; 14. Viscosity adaptive liquid inlet terminal; 15. High-viscosity dairy product pressure relief terminal; 16. Flange connection base; 17. Extended backplate box; 18. Aseptic high-viscosity cam pump; 19. Timed reversing switch; 20. Laminar flow constant speed filling nozzle; 21. Second non-Newtonian fluid adaptive throttling device; 22. Axial support bolt; 23. Resonant cavity electromagnetic exciter. Detailed Implementation

[0019] The technical solution of this utility model will be further described below with reference to the accompanying drawings and embodiments.

[0020] Reference Figures 1-4An integrated sterilization and filling device for whey condensed milk production includes a support anchoring base plate 1 and a double-rail axial spiral guide rod 2. The top of the support anchoring base plate 1 is fixedly connected to the double-rail axial spiral guide rod 2. The support anchoring base plate 1 provides fixing points for the double-rail axial spiral guide rod 2, the lifting plate support rod 4, and the flange connection base 16 fixedly connected to its outer surface. The double-rail axial spiral guide rod 2 is fixedly connected to the top of the support anchoring base plate 1. When the position of the packaging needs to be adjusted, electrical energy can be transmitted to the interior of the double-rail axial spiral guide rod 2 via an external control component. At this time, the double-rail axial spiral guide rod 2 drives the packaging indirectly connected to its output end to move, so as to facilitate subsequent filling of dairy products. There are two double-rail axial spiral guide rods 2. The output end of the axial spiral guide rod 2 is fixedly connected to the whey condensed milk filling base 3. Before using the device, the packaging is moved to the top of the whey condensed milk filling base 3. The whey condensed milk filling base 3 moves under the drive of the double-rail axial spiral guide rod 2, causing the packaging to move below the viscosity feedback adjustment terminal 10. The top of the support anchor base 1 is fixedly connected to the lifting plate support rod 4. The lifting plate support rod 4 is fixedly connected to the top of the support anchor base 1, providing a fixing point for the through-type heat exchanger lifting plate 5 fixedly connected to its inner side. There are four lifting plate support rods 4. The inner side of the four lifting plate support rods 4 is fixedly connected to the through-type heat exchanger lifting plate 5. The through-type heat exchanger lifting plate 5 is fixedly connected to the inner side of the lifting plate support rod 4, and is connected through to its top. The whey condensed milk turbulence-enhanced heat exchanger 6 provides a fixing point. The top of the through-type heat exchanger lifting plate 5 is connected to the whey condensed milk turbulence-enhanced heat exchanger 6. The whey condensed milk turbulence-enhanced heat exchanger 6 is connected to the top of the through-type heat exchanger lifting plate 5, providing a connection point for the toothed edge seal top 7 with its threaded connection. At the same time, it provides fixing points for the thermostat 8, turbulence-enhanced heat exchange column 9, viscosity feedback adjustment terminal 10 and axial bearing bolt 22 connected to its outer surface and internally. It also provides sterilization and storage space for dairy products. The top of the whey condensed milk turbulence-enhanced heat exchanger 6 is threadedly connected to the toothed edge seal top 7. The toothed edge seal top 7 is threaded to the top of the whey condensed milk turbulence-enhanced heat exchanger 6, providing shelter for the top of the whey condensed milk turbulence-enhanced heat exchanger 6. The device provides fixing points for the vacuum power unit 12, viscosity adaptive liquid inlet terminal 14, high-viscosity dairy product pressure relief terminal 15, and extended backplate box 17, which are fixedly connected to its top. A thermostat 8 is fixedly connected to the front of the whey-condensed milk turbulence-enhanced heat exchange vessel 6. The thermostat 8 is fixedly connected to the front of the whey-condensed milk turbulence-enhanced heat exchange vessel 6 to detect the internal temperature of the whey-condensed milk turbulence-enhanced heat exchange vessel 6. A temperature control range is set before using the device. When the internal temperature of the whey-condensed milk turbulence-enhanced heat exchange vessel 6 is too low, the thermostat 8 transmits electrical energy to the interior of the turbulence-enhanced heat exchange column 9. The inner wall of the whey-condensed milk turbulence-enhanced heat exchange vessel 6 is equipped with turbulence-enhanced heat exchange columns 9. When electrical energy is transmitted to the interior of the turbulence-enhanced heat exchange column 9 via the thermostat 8...The resistance wire inside the turbulence-enhanced heat exchange column 9 transfers heat to the interior of the whey-condensed milk turbulence-enhanced heat exchange vessel 6 via an electrothermal effect, sterilizing the dairy products at high temperatures. A viscosity feedback adjustment terminal 10 is connected through the bottom of the whey-condensed milk turbulence-enhanced heat exchange vessel 6, providing a fixing point for the non-Newtonian fluid adaptive throttling device 11 connected through its outer surface. When the viscosity feedback adjustment terminal 10 is connected, it transports the dairy products into the packaging. The non-Newtonian fluid adaptive throttling device 11 is connected through its outer surface. When dairy products are to be transported into the packaging, electrical energy can be supplied to the interior of the non-Newtonian fluid adaptive throttle 11 via an external control component. At this time, the non-Newtonian fluid adaptive throttle 11 opens the internal connection of the drive viscosity feedback adjustment terminal 10. A vacuum power unit 12 is fixedly connected to the top of the toothed sealing top 7. When it is necessary to stir the dairy products, electrical energy can be supplied to the interior of the vacuum power unit 12 via an external control component. At this time, the vacuum power unit 12 supplies rotational power to the interior of the high-viscosity material radial gradient stirring paddle 13 via electromagnetic effect, and the output end of the vacuum power unit 12 extends into the interior of the whey condensed milk turbulence-enhanced heat exchange vessel 6. A high-viscosity material radial gradient stirring paddle 13 is fixedly connected to the output end of the vacuum power unit 12. Driven by the vacuum power unit 12, the high-viscosity material radial gradient stirring paddle 13 rotates to stir the dairy products, improving their heating effect. A viscosity adaptive liquid inlet terminal 14 is connected through the top of the toothed edge sealing top 7. This terminal is connected to an external pipeline to transport the dairy products into the whey condensate turbulence-enhanced heat exchange vessel 6. Two viscosity adaptive liquid inlets 14 are provided, located outside the vacuum power unit 12. A high-viscosity dairy product drain is connected through the top of the toothed edge sealing top 7. The high-viscosity dairy product pressure relief terminal 15 is connected to the top of the toothed sealing top 7. When the pressure inside the whey condensate turbulence-enhanced heat exchange vessel 6 is too high, it transports the air inside the vessel to the external environment, thereby balancing the internal pressure. The high-viscosity dairy product pressure relief terminal 15 is located in front of the vacuum power unit 12. A flange connection base 16 is fixedly connected to the bottom of the supporting anchor base 1. The flange connection base 16 transmits the supporting force from the ground to its interior, providing support for the entire equipment. Four flange connection bases 16 are provided.

[0021] Reference Figures 1-5An extended backplate box 17 is fixedly connected to the top of the toothed edge sealing top 7. The extended backplate box 17 provides storage space for the cleaning agent stored inside and also provides fixing points for the sterile high-viscosity cam pump 18, the timer reversing switch 19, and the laminar flow constant speed filling nozzle 20 fixedly connected to its outer surface. The extended backplate box 17 is located behind the vacuum power unit 12. The top of the extended backplate box 17 is fixedly connected to the sterile high-viscosity cam pump 18. When electrical energy is delivered to the sterile high-viscosity cam pump 18 via the timer reversing switch 19... Inside, the sterile high-viscosity cam pump 18 generates suction to the air in the external environment and delivers the air to the interior of the extended backplate box 17. A timer reversing switch 19 is fixedly connected to the back of the extended backplate box 17. When cleaning agent needs to be output, the timer reversing switch 19 can be rotated by external force. At this time, the timer reversing switch 19 delivers electrical energy to the sterile high-viscosity cam pump 18 and the second non-Newtonian fluid adaptive throttle 21 respectively. A laminar flow constant-speed filling nozzle 20 is connected through the bottom of the extended backplate box 17. The interior of the laminar flow constant-speed filling nozzle 20 is connected to... During operation, the laminar flow constant speed filling nozzle 20 delivers the cleaning agent into the whey condensed milk turbulent heat exchange vessel 6, and the tail end of the laminar flow constant speed filling nozzle 20 extends to the inner side of the toothed edge seal top 7. A second non-Newtonian fluid adaptive throttle 21 is connected through the outer surface of the laminar flow constant speed filling nozzle 20. When electrical energy is delivered to the interior of the second non-Newtonian fluid adaptive throttle 21 via the timer reversing switch 19, the second non-Newtonian fluid adaptive throttle 21 opens, driving the interior of the laminar flow constant speed filling nozzle 20 to connect. Shafts are fixedly connected to both sides of the whey condensed milk turbulent heat exchange vessel 6. The axial support rod 22 is fixedly connected to both sides of the whey condensed milk turbulence-enhanced heat exchange vessel 6, providing a fixing point for the resonant cavity electromagnetic vibrator 23 fixedly connected inside it. The resonant cavity electromagnetic vibrator 23 is fixedly connected inside the axial support rod 22. When it is necessary to clean the inside of the whey condensed milk turbulence-enhanced heat exchange vessel 6, electrical energy can be transmitted to the inside of the resonant cavity electromagnetic vibrator 23 through an external control component. At this time, the resonant cavity electromagnetic vibrator 23 will transmit vibration to the inside of the whey condensed milk turbulence-enhanced heat exchange vessel 6, driving the water and dairy product residue to fully contact.

[0022] The functional principle of this utility model can be explained through the following operation: First, the viscosity adaptive liquid inlet terminal 14 is connected to an external pipeline. At this time, the viscosity adaptive liquid inlet terminal 14 delivers the dairy products to the interior of the whey condensed milk turbulent heat exchange vessel 6. The whey condensed milk turbulent heat exchange vessel 6 provides a sterilization space for the dairy products. At the same time, a temperature control range is set. When the temperature inside the whey condensed milk turbulent heat exchange vessel 6 is too low, the thermal regulator 8 delivers electrical energy to the interior of the turbulent heat exchange column 9. The resistance wire inside the turbulent heat exchange column 9 delivers heat to the interior of the whey condensed milk turbulent heat exchange vessel 6 through the electrothermal effect, sterilizing the dairy products at high temperature. When it is necessary to output the dairy products, electrical energy can be delivered to the interior of the non-Newtonian fluid adaptive throttle 11 through an external control component. At this time, the non-Newtonian fluid adaptive throttle 11 opens and drives the internal connection of the viscosity feedback adjustment terminal 10. The viscosity feedback adjustment terminal 10 delivers the dairy products to the interior of the packaging. At this time, the packaging provides storage space for the dairy products, completing the filling of the dairy products.

[0023] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this utility model without departing from the spirit and scope of the technical solutions of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. An integrated sterilization and filling device for whey condensed milk production, comprising a support anchoring base plate (1) and a double-rail axial spiral guide rod (2), characterized in that, The top of the bearing anchor base (1) is fixedly connected to a double-rail axial spiral guide rod (2), and there are two double-rail axial spiral guide rods (2). The output ends of the two double-rail axial spiral guide rods (2) are fixedly connected to a whey condensed milk filling base (3). The top of the bearing anchor base (1) is fixedly connected to a lifting plate support rod (4), and there are four lifting plate support rods (4). The inner side of the four lifting plate support rods (4) is fixedly connected to a through-type heat exchanger lifting plate (5). The top of the through-type heat exchanger lifting plate (5) is connected to a whey condensed milk filling base (3). The whey turbulence-enhanced heat exchange vessel (6) has a threaded top with a toothed edge sealing top (7), a thermostat (8) fixedly connected to the front side of the whey turbulence-enhanced heat exchange vessel (6), a turbulence-enhanced heat exchange column (9) arranged inside the inner wall of the whey turbulence-enhanced heat exchange vessel (6), a viscosity feedback adjustment terminal (10) penetratingly connected to the bottom of the whey turbulence-enhanced heat exchange vessel (6), and a non-Newtonian fluid adaptive throttling device (11) penetratingly connected to the outer surface of the viscosity feedback adjustment terminal (10).

2. The integrated sterilization and filling equipment for whey condensed milk production according to claim 1, characterized in that, The top of the toothed sealing top (7) is fixedly connected to a vacuum power unit (12), and the output end of the vacuum power unit (12) extends into the interior of the whey condensed milk turbulence-enhanced heat exchange vessel (6). The output end of the vacuum power unit (12) is fixedly connected to a high-viscosity material radial gradient stirring paddle (13).

3. The integrated sterilization and filling equipment for whey condensed milk production according to claim 1, characterized in that, The top of the toothed sealing top (7) is connected to a viscosity adaptive liquid inlet terminal (14). There are two viscosity adaptive liquid inlet terminals (14), and the viscosity adaptive liquid inlet terminals (14) are located outside the vacuum power unit (12).

4. The integrated sterilization and filling equipment for whey condensed milk production according to claim 1, characterized in that, The top of the toothed sealing top (7) is connected to a high-viscosity dairy product pressure relief terminal (15), and the high-viscosity dairy product pressure relief terminal (15) is located in front of the vacuum power unit (12).

5. The integrated sterilization and filling equipment for whey condensed milk production according to claim 1, characterized in that, The bottom of the bearing anchor base (1) is fixedly connected to a flange connection base (16), and four flange connection bases (16) are provided.

6. The integrated sterilization and filling equipment for whey condensed milk production according to claim 1, characterized in that, An extended backplate box (17) is fixedly connected to the top of the toothed sealing top (7), and the extended backplate box (17) is located behind the vacuum power unit (12). A sterile high-viscosity cam pump (18) is fixedly connected to the top of the extended backplate box (17). A timed reversing switch (19) is fixedly connected to the back of the extended backplate box (17). A laminar flow constant speed filling nozzle (20) is connected through the bottom of the extended backplate box (17), and the tail end of the laminar flow constant speed filling nozzle (20) extends to the inner side of the toothed sealing top (7). A second non-Newtonian fluid adaptive throttle (21) is connected through the outer surface of the laminar flow constant speed filling nozzle (20).

7. The integrated sterilization and filling equipment for whey condensed milk production according to claim 1, characterized in that, The whey condensed milk turbulence-enhanced heat exchange vessel (6) is fixedly connected to both sides with axial bearing rods (22), and a resonant cavity electromagnetic exciter (23) is fixedly connected to the inner side of the axial bearing rods (22).

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