Adjusting structure and clean room ventilation equipment

By introducing a combination of a fixed air vane and a rotatable adjustable disc into the cleanroom ventilation equipment, along with a servo motor drive and a limit ball bearing slide rail structure, precise airflow adjustment and rapid response are achieved. This solves the problems of limited airflow adjustment range and difficult maintenance in existing equipment, and reduces operation and maintenance costs.

CN224230284UActive Publication Date: 2026-05-12ACTER TECH INTEGRATION GRP CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ACTER TECH INTEGRATION GRP CO LTD
Filing Date
2025-05-20
Publication Date
2026-05-12

AI Technical Summary

Technical Problem

The existing ventilation equipment in pharmaceutical workshops has limitations in its air volume adjustment mechanism. The air volume adjustment range is small and the accuracy is low, making it difficult to meet dynamic process requirements. Moreover, maintenance requires disassembling the entire system, increasing downtime and maintenance costs.

Method used

It adopts a structure that combines a fixed air vane with a rotatable adjustment disc. The adjustment disc is driven to rotate precisely by a servo motor. Combined with the low-friction design of the limit ball and the ring slide rail, it can achieve graded control of air volume. The mounting ring and the ventilation channel form a quick-disassembly structure through the limit slide strip and the limit slide groove. The filter structure is double-fixed by mounting screws and limit retaining rings.

Benefits of technology

It achieves high precision and rapid response in air volume regulation, meets the dynamic process requirements of cleanrooms, and reduces equipment maintenance time and operating costs.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224230284U_ABST
    Figure CN224230284U_ABST
Patent Text Reader

Abstract

The utility model discloses an adjusting structure and a clean room ventilation device, the adjusting structure comprises an air volume adjusting assembly, the air volume adjusting assembly comprises a fixed air plate and an adjusting mechanism used in cooperation with the fixed air plate, a plurality of ventilation holes arranged at equal intervals are formed in the fixed air plate, and the adjusting mechanism comprises a rotatable adjusting disc. According to the utility model, the fixed air plate is matched with the rotatable adjusting disc, and the staggered quantity of the ventilation holes and the adjusting holes is adjusted to realize air quantity grading control. The servo motor drives the adjusting disc to rotate accurately, the air volume adjusting precision is higher and the response speed is higher in cooperation with a low-friction structure of the limiting balls and the annular sliding rail, the mounting ring and the ventilation channel form a rapid disassembly and assembly structure through the limiting sliding strips and the limiting sliding grooves, and therefore the draught fan is convenient to maintain, and meanwhile the service life of the draught fan is prolonged. The filtering structure is doubly fixed by the mounting screw and the limiting check ring, and the filter screen is more convenient to disassemble, so that the replacement period is shortened, and the operation and maintenance cost is also reduced.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of cleanroom ventilation technology, and in particular to an adjustment structure and a cleanroom ventilation device. Background Technology

[0002] A cleanroom is a well-sealed space where parameters such as air cleanliness, temperature, humidity, pressure, and noise are controlled as needed.

[0003] In existing cleanroom ventilation equipment in pharmaceutical workshops (such as the technical solution in publication number CN214619945U), the airflow regulation mechanism has significant limitations. Traditional equipment mostly uses fixed ventilation holes or simple baffle structures, which have a small airflow regulation range and low precision, making it difficult to meet the dynamic airflow parameter requirements of cleanrooms under different production processes. In addition, the fans and filter components of existing equipment are usually integrated and fixedly installed, which requires disassembling the entire ventilation system for maintenance. This not only increases downtime but also easily leads to a decrease in sealing performance due to frequent disassembly, affecting the stability of the cleanroom environment. At the same time, the non-removable design of the filter structure makes the filter replacement cycle short and cleaning difficult, further increasing operation and maintenance costs. Utility Model Content

[0004] The purpose of this invention is to provide an adjustable structure and cleanroom ventilation equipment. Through the cooperation of a fixed air vane and a rotatable adjusting disc, the airflow is controlled in stages by adjusting the offset between the ventilation holes and the adjusting holes. A servo motor drives the adjusting disc to rotate precisely. Combined with a low-friction structure of limit balls and annular slide rails, this results in higher airflow adjustment accuracy and faster response, meeting the dynamic process requirements of cleanrooms. The mounting ring and ventilation channel form a quick-assembly and disassembly structure through limit slides and limit slide grooves, facilitating fan maintenance. Simultaneously, the filter structure is double-fixed with mounting screws and limit retaining rings, making filter removal more convenient, thus reducing the replacement cycle and maintenance costs.

[0005] To achieve the above objectives, the main technical solutions adopted by this utility model include:

[0006] An adjustment structure includes an airflow adjustment component, the airflow adjustment component includes a fixed air plate and an adjustment mechanism used in conjunction with the fixed air plate, the fixed air plate has a plurality of ventilation holes arranged at equal intervals, and the adjustment mechanism includes a rotatable adjustment disk, and the adjustment disk has a plurality of adjustment holes corresponding one-to-one with the plurality of ventilation holes.

[0007] In the above-mentioned adjustment structure, a limiting ring is fixedly connected to the edge of the side of the adjustment disc, and an annular slide rail is slidably connected to the limiting ring.

[0008] In the above-mentioned adjustment structure, the side of the limiting ring is provided with a plurality of limiting balls arranged at equal intervals, and the side of the limiting ring near the annular slide rail is in rolling connection with the inner wall of the annular slide rail through the limiting balls.

[0009] In the above-mentioned adjustment structure, a mounting bracket is fixedly connected to the inner wall of the annular slide rail, and a servo motor for driving the adjustment disk to rotate is mounted on the side of the mounting bracket, and the output shaft of the servo motor is fixedly connected to the center of the side of the adjustment disk.

[0010] A cleanroom ventilation device includes a ventilation duct, a ventilation filter assembly installed inside the ventilation duct, and any of the above-mentioned air volume regulating assemblies, wherein the fixed air vane and the annular slide rail are both fixedly connected to the inner wall of the ventilation duct.

[0011] The aforementioned cleanroom ventilation equipment includes a ventilation and filtration assembly comprising a mounting ring slidably disposed inside the ventilation channel, a fan mounted on the mounting ring, and a detachable filter structure mounted on the side of the mounting ring.

[0012] In the aforementioned cleanroom ventilation equipment, two symmetrically arranged limiting slides are fixedly connected to the mounting ring, and a limiting slide groove matching the limiting slides is provided on the inner wall of the ventilation channel.

[0013] In the aforementioned cleanroom ventilation equipment, the filtration structure includes a filter frame slidably disposed on the inner wall of the mounting ring, a filter screen fixedly connected to the inner wall of the filter frame, two symmetrically arranged mounting screws on the filter frame, and the mounting ring and mounting screws being fixedly installed on the inner wall of the ventilation channel through the filter frame.

[0014] In the aforementioned cleanroom ventilation equipment, a limiting ring for limiting the filter frame is fixedly connected to the edge of the side of the filter frame.

[0015] This utility model has at least the following beneficial effects:

[0016] This invention realizes an adjustable structure and cleanroom ventilation equipment. Through the cooperation of a fixed air vane and a rotatable adjusting disc, the airflow is controlled in stages by adjusting the offset between the ventilation holes and the adjusting holes. A servo motor drives the adjusting disc to rotate precisely. Combined with a low-friction structure of limit balls and annular slide rails, this results in higher airflow adjustment accuracy and faster response, meeting the dynamic process requirements of cleanrooms. The mounting ring and ventilation channel form a quick-assembly and disassembly structure through limit slides and limit slide grooves, facilitating fan maintenance. Simultaneously, the filter structure is double-fixed with mounting screws and limit retaining rings, making filter removal more convenient, thus reducing the replacement cycle and maintenance costs. Attached Figure Description

[0017] The accompanying drawings, which are included to provide a further understanding of this application and form part of this application, illustrate exemplary embodiments and are used to explain this application, but do not constitute an undue limitation of this application. In the drawings:

[0018] Figure 1 This is a schematic diagram of the adjustment structure and cleanroom ventilation equipment of this utility model;

[0019] Figure 2 This is a cross-sectional structural diagram of the adjustment structure and cleanroom ventilation equipment of this utility model;

[0020] Figure 3 This is a schematic diagram of the adjustment structure and cleanroom ventilation equipment of this utility model from another perspective;

[0021] Figure 4 This is a schematic diagram of the structure of the adjustment structure and the ventilation and filtration components in the cleanroom ventilation equipment of this utility model;

[0022] Figure 5 This is a cross-sectional structural diagram of the adjustment structure and ventilation filter component in the cleanroom ventilation equipment of this utility model;

[0023] Figure 6 This is a schematic diagram of the adjustment structure and the filter structure in the cleanroom ventilation equipment of this utility model;

[0024] Figure 7 This is a schematic diagram of the structure of the adjustment structure and the air volume adjustment component in the cleanroom ventilation equipment of this utility model;

[0025] Figure 8 This is a cross-sectional structural diagram of the adjustment structure and air volume adjustment component in the cleanroom ventilation equipment of this utility model;

[0026] Figure 9 This is a schematic diagram of the adjusting structure and the fixed air plate in the cleanroom ventilation equipment of this utility model;

[0027] Figure 10 This is a schematic diagram of the adjusting structure and the adjusting mechanism in the cleanroom ventilation equipment of this utility model;

[0028] Figure 11 This is a schematic diagram of the adjusting structure and the adjusting plate in the cleanroom ventilation equipment of this utility model;

[0029] Figure 12 This is a schematic diagram of the limiting ring in the adjustment structure and cleanroom ventilation equipment of this utility model;

[0030] Figure 13 This is a schematic diagram of the structure of the annular slide rail in the adjustment structure and cleanroom ventilation equipment of this utility model;

[0031] Figure 14 This is a schematic diagram of the ventilation channel in the adjustment structure and cleanroom ventilation equipment of this utility model.

[0032] Explanation of icon numbers:

[0033] 1. Ventilation duct; 2. Ventilation filter assembly; 3. Airflow regulation assembly;

[0034] 201. Mounting ring; 2011. Limiting slide bar; 2012. Limiting slide groove;

[0035] 202. Fan;

[0036] 203. Filter structure; 2031. Filter frame; 2032. Filter screen; 2033. Mounting screws; 2034. Limiting ring;

[0037] 301. Fixed air flap; 3011. Ventilation hole;

[0038] 302. Adjustment mechanism; 3021. Adjustment disc; 30211. Adjustment hole;

[0039] 3022, Limiting ring; 3023, Circular slide rail; 30221, Limiting ball bearing;

[0040] 3024, Mounting bracket; 30241, Servo motor. Detailed Implementation

[0041] The following will describe in detail the implementation of this application with reference to the accompanying drawings and embodiments, so that the implementation process of how this application uses technical means to solve technical problems and achieve technical effects can be fully understood and implemented accordingly.

[0042] Example 1

[0043] Please refer to Figures 1 to 14 As shown, an embodiment of the present invention provides an adjustment structure, including: an air volume adjustment component 3, the air volume adjustment component 3 including a fixed air plate 301 and an adjustment mechanism 302 used in conjunction with the fixed air plate 301, the fixed air plate 301 having a plurality of ventilation holes 3011 arranged at equal intervals, the adjustment mechanism 302 including a rotatable adjustment disk 3021, and the adjustment disk 3021 having a plurality of adjustment holes 30211 corresponding one-to-one with the plurality of ventilation holes 3011;

[0044] By adopting the above technical solution, the fixed air vane 301 and the rotatable adjusting disk 3021 work together to achieve graded airflow control by adjusting the offset between the ventilation holes 3011 and the adjusting holes 30211. The servo motor 30241 drives the adjusting disk 3021 to rotate precisely, and the low-friction structure of the limiting ball bearing 30221 and the annular slide rail 3023 makes the airflow adjustment more accurate and the response speed faster, meeting the dynamic process requirements of cleanrooms.

[0045] To achieve precise graded control of air volume, in this utility model, a limiting ring 3022 is fixedly connected to the edge of the side of the adjusting plate 3021, and an annular slide rail 3023 is slidably connected on the limiting ring 3022. The servo motor 30241 drives the adjusting plate 3021 to rotate precisely. With the low friction structure of the limiting ball 30221 and the annular slide rail 3023, the air volume adjustment accuracy is higher and the response speed is faster, meeting the dynamic process requirements of the clean room.

[0046] To ensure the stable rotation of the adjusting disc 3021, in this invention, the side of the limiting ring 3022 is provided with several limiting balls 30221 arranged at equal intervals, and the side of the limiting ring 3022 near the annular slide rail 3023 is rolledly connected to the inner wall of the annular slide rail 3023 through the limiting balls 30221. This rolling connection method greatly reduces the frictional resistance when the adjusting disc 3021 rotates, improves the sensitivity and efficiency of adjustment, and at the same time reduces wear and extends the service life of the equipment.

[0047] To achieve automatic driving of the regulating disc 3021, in this utility model, a mounting bracket 3024 is fixedly connected to the inner wall of the annular slide rail 3023. A servo motor 30241 for driving the regulating disc 3021 to rotate is mounted on the side of the mounting bracket 3024. The output shaft of the servo motor 30241 is fixedly connected to the center of the side of the regulating disc 3021. The servo motor 30241 can accurately control the rotation angle and speed of the regulating disc 3021, realize the automatic adjustment of air volume, and improve the intelligence level of the equipment.

[0048] Example 2

[0049] Please refer to Figures 1 to 14 As shown, an embodiment of the present invention provides a cleanroom ventilation device, including: a ventilation channel 1, a ventilation filter assembly 2 installed inside the ventilation channel 1, and any of the air volume adjustment assemblies 3 in embodiment 1, wherein the fixed air plate 301 and the annular slide rail 3023 are both fixedly connected to the inner wall of the ventilation channel 1.

[0050] By adopting the above technical solution, the mounting ring 201 and the ventilation channel 1 form a quick disassembly and assembly structure through the limiting slide strip 2011 and the limiting slide groove 2012, which facilitates the maintenance of the fan 202. At the same time, the filter structure 203 is double-fixed by the mounting screw 2033 and the limiting retaining ring 2034, making the filter screen 2032 easier to disassemble, thereby reducing the replacement cycle and thus reducing the operation and maintenance cost.

[0051] In order to enable the quick installation and disassembly of the fan 202 and the filter structure 203, in this utility model, the ventilation filter assembly 2 includes an installation ring 201 that is slidably disposed inside the ventilation channel 1, the fan 202 is installed on the installation ring 201, and a detachable filter structure 203 is installed on the side of the installation ring 201.

[0052] To ensure the stable sliding of the mounting ring 201, in this utility model, two symmetrically arranged limiting slide bars 2011 are fixedly connected to the mounting ring 201. The inner wall of the ventilation channel 1 is provided with a limiting slide groove 2012 that matches the limiting slide bars 2011. The cooperation between the limiting slide bars 2011 and the limiting slide groove 2012 effectively restricts the radial displacement of the mounting ring 201 and ensures the stability of the sliding of the mounting ring 201.

[0053] To enable quick replacement of the filter screen 2032 and the fan 202, in this utility model, the filter structure 203 includes a filter frame 2031 slidably disposed on the inner wall of the mounting ring 201. The filter screen 2032 is fixedly connected to the inner wall of the filter frame 2031. Two mounting screws 2033 are symmetrically arranged on the filter frame 2031. The mounting ring 201 and the filter frame 2031 are fixedly installed on the inner wall of the ventilation channel 1 by the mounting screws 2033. By loosening the mounting screws 2033, it is easy to disassemble the filter screen 2032 and the fan 202 installed on the mounting ring 201.

[0054] To prevent the filter frame 2031 from shifting during installation, in this invention, a limiting ring 2034 is fixedly connected to the edge of the side of the filter frame 2031 for limiting the filter frame 2031. The limiting ring 2034 plays a positioning and limiting role during installation, ensuring the accurate installation of the filter frame 2031.

[0055] The working principle of this invention is as follows: Through the coordinated operation of the airflow regulating component 3 and the ventilation and filtration component 2, a stable and clean air environment is provided for the cleanroom. The servo motor 30241 in the airflow regulating component 3 drives the regulating disk 3021 to rotate. The airflow is adjusted by the offset between the regulating hole 30211 on the regulating disk 3021 and the ventilation hole 3011 on the fixed air plate 301, achieving precise airflow control. The fan 202 in the ventilation and filtration component 2 provides ventilation power, and the air enters the cleanroom after being filtered by the filter screen 2032 in the filtration structure 203. The detachable design of the mounting ring 201 and the filter frame 2031 makes the maintenance and repair of the fan 202 and the filter screen 2032 more convenient and quick.

[0056] The foregoing description illustrates and describes several preferred embodiments of the present invention. However, as previously stated, it should be understood that the present invention is not limited to the forms disclosed herein and should not be construed as excluding other embodiments. It can be used in various other combinations, modifications, and environments, and can be altered within the scope of the present invention's conception through the foregoing teachings or related technical or knowledge. Any modifications and variations made by those skilled in the art that do not depart from the spirit and scope of the present invention should be within the protection scope of the appended claims.

Claims

1. An adjustment structure, characterized in that, The device includes an air volume regulating component (3), which includes a fixed air plate (301) and an regulating mechanism (302) used in conjunction with the fixed air plate (301). The fixed air plate (301) has a plurality of ventilation holes (3011) arranged at equal intervals. The regulating mechanism (302) includes a rotatable regulating plate (3021) and the regulating plate (3021) has a plurality of regulating holes (30211) that correspond one-to-one with the plurality of ventilation holes (3011).

2. The adjustment structure according to claim 1, characterized in that: A limiting ring (3022) is fixedly connected to the edge of the side of the adjusting plate (3021), and an annular slide rail (3023) is slidably connected on the limiting ring (3022).

3. The adjustment structure according to claim 2, characterized in that: The side of the limiting ring (3022) is provided with a plurality of limiting balls (30221) arranged at equal intervals, and the side of the limiting ring (3022) near the annular slide rail (3023) is rolledly connected to the inner wall of the annular slide rail (3023) through the limiting balls (30221).

4. The adjustment structure according to claim 3, characterized in that: A mounting bracket (3024) is fixedly connected to the inner wall of the annular slide rail (3023). A servo motor (30241) for driving the adjustment disk (3021) to rotate is mounted on the side of the mounting bracket (3024), and the output shaft of the servo motor (30241) is fixedly connected to the center of the side of the adjustment disk (3021).

5. A cleanroom ventilation device, characterized in that: It includes a ventilation channel (1), a ventilation filter assembly (2) installed inside the ventilation channel (1), and an air volume regulating assembly (3) according to any one of claims 1 to 4, wherein the fixed air plate (301) and the annular slide rail (3023) are both fixedly connected to the inner wall of the ventilation channel (1).

6. A cleanroom ventilation device according to claim 5, characterized in that: The ventilation and filtration assembly (2) includes a mounting ring (201) that is slidably disposed inside the ventilation channel (1), a fan (202) is mounted on the mounting ring (201), and a detachable filter structure (203) is mounted on the side of the mounting ring (201).

7. A cleanroom ventilation device according to claim 6, characterized in that: The mounting ring (201) is fixedly connected with two symmetrically arranged limiting slides (2011), and the inner wall of the ventilation channel (1) is provided with a limiting slide groove (2012) that matches the limiting slides (2011).

8. A cleanroom ventilation device according to claim 7, characterized in that: The filter structure (203) includes a filter frame (2031) slidably disposed on the inner wall of the mounting ring (201), a filter screen (2032) fixedly connected to the inner wall of the filter frame (2031), two symmetrically arranged mounting screws (2033) on the filter frame (2031), and the mounting ring (201) and the filter frame (2031) are fixedly installed on the inner wall of the ventilation channel (1) by the mounting screws (2033).

9. A cleanroom ventilation device according to claim 8, characterized in that: A limiting ring (2034) for limiting the filter frame (2031) is fixedly connected to the edge of the side of the filter frame (2031).