Anti-sticking device for PVC (polyvinyl chloride) heat stabilizer production

By installing a coolant circulation pipe and heating wire in the PVC heat stabilizer production unit, combined with PLC control, uniform cooling and heating of the tank are achieved, solving the problem of material sticking and improving fluidity and product quality.

CN224230485UActive Publication Date: 2026-05-12CHANGJI XINMINGTAI NEW MATERIAL TECH
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
CHANGJI XINMINGTAI NEW MATERIAL TECH
Filing Date
2025-06-06
Publication Date
2026-05-12

AI Technical Summary

Technical Problem

During the production of PVC heat stabilizers, powdery substances tend to stick to the rotating shaft of the conveying device, causing clumping and blockage of the discharge port, which affects the normal operation of the equipment and product quality.

Method used

Coolant circulation pipes and heating wires are installed on the surface of the tank. Combined with a PLC control cabinet and a protective shell, the tank can be cooled and heated evenly. The coolant is circulated through a pump to ensure a consistent temperature distribution and prevent the viscosity of the material from increasing.

Benefits of technology

It improves the flowability and conveying efficiency of materials, avoids clumping and discharge port blockage, and enhances product quality and equipment operation stability.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224230485U_ABST
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Abstract

The utility model discloses an anti-sticking device for PVC (polyvinyl chloride) heat stabilizer production, which comprises a tank body, the outer surface of the tank body is sequentially provided with a cooling liquid circulating pipe and a protective shell, one end of the protective shell is provided with a PLC (programmable logic controller) control cabinet, the surface of the PLC control cabinet is provided with a box door, the protective shell is internally provided with a heating wire, and the box door is connected with the PLC control cabinet. A cooling liquid storage box is arranged at one end of the cooling liquid circulating pipe, a pump body is arranged on the surface of the cooling liquid storage box, and a cooling and heating structure is arranged on the surface of the tank body, so that the viscosity of a cooled reaction product can be reduced, the fluidity can be enhanced, and the cooled reaction product can be conveniently conveyed to the next procedure through a discharging mechanism; through uniform heating, the heating assembly ensures that the temperature distribution in the reaction kettle is consistent, and local overheating or insufficient temperature is avoided, so that the reaction efficiency and the product quality are improved.
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Description

Technical Field

[0001] This utility model relates to the field of PVC technology, specifically to an anti-sticking device for the production of PVC heat stabilizers. Background Technology

[0002] Polyvinyl chloride (PVC) is the second most produced general-purpose plastic after polyethylene (PE). It possesses advantages such as self-extinguishing properties, flame retardancy, wear resistance, high strength, good electrical insulation, and chemical stability, and is inexpensive. It is widely used in industry, agriculture, defense, and construction. However, PVC has a unique structure; it is processed under high temperature and high shear conditions, which easily leads to the removal of HCl from the molecules, causing polymer degradation. This results in discoloration and a decrease in the mechanical properties of the finished product, affecting its service life. Therefore, heat stabilizers are needed to increase its stability. In the processing of PVC heat stabilizers, raw materials are stirred, filtered, dried, and pulverized to produce the finished product. The raw materials for PVC heat stabilizers are various metal blocks, such as zinc and lead blocks, which are processed into powder. When this powder is conveyed by a conveying device, it often adheres to the rotating shaft of the conveying device, accumulating and forming lumps. This severely affects the conveying process, reduces material quality, and the falling lumps may block the discharge port, affecting the normal operation of the equipment.

[0003] For example, CN205132148U discloses an anti-sticking device for PVC heat stabilizer production, belonging to the field of chemical equipment. It includes a hollow tank and a push rod; the tank is horizontally positioned with a discharge port at the bottom, and a rotating shaft inside the tank with rotating blades; one end of the rotating shaft extends beyond the front end of the tank; the push rod is a long rod-shaped structure, with one end connected to the end of the rotating shaft extending beyond the front end of the tank, and the length direction of the push rod is perpendicular to the axis of the rotating shaft; a cantilever beam parallel to the rotating shaft is fixed to the upper part of the front end of the tank, and a striking hammer is suspended from the front end of the cantilever beam; the striking hammer is located on the same side of the push rod and the rotating shaft. This invention can prevent materials from sticking to the rotating shaft, making it less prone to clumping and clogging the discharge port, ensuring the normal operation of the device and improving product quality.

[0004] However, in actual use, it was found that the surface of the tank lacked heating and cooling structural components, which reduced the production efficiency of the equipment. Utility Model Content

[0005] The purpose of this invention is to provide an anti-sticking device for the production of PVC heat stabilizers, so as to solve the problems mentioned in the background art.

[0006] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a device for preventing sticking of PVC heat stabilizer production, comprising a tank, a coolant circulation pipe and a protective shell arranged sequentially on the outer surface of the tank, a PLC control cabinet arranged at one end of the protective shell, a door arranged on the surface of the PLC control cabinet, a heating wire arranged inside the protective shell, a coolant storage tank arranged at one end of the coolant circulation pipe, and a pump body arranged on the surface of the coolant storage tank.

[0007] According to the above technical solution, an addition pipe is provided on the upper surface of the coolant storage tank, and a drain pipe is provided on the bottom surface of one side of the coolant storage tank.

[0008] According to the above technical solution, the protective shell and the heating wire are provided with a heat insulation layer and an insulating layer in sequence.

[0009] According to the above technical solution, a discharge port is provided on the bottom surface of the tank.

[0010] According to the above technical solution, a rotating shaft is provided on one side surface of the tank, a bearing seat is provided on the surface of the rotating shaft, and a mounting bracket is provided on the bottom surface of the bearing seat.

[0011] According to the above technical solution, a connecting sleeve is provided on one end surface of the rotating shaft, a push rod is provided on the surface of the connecting sleeve, and a rotating blade is provided on one end of the rotating shaft inside the tank.

[0012] According to the above technical solution, a cantilever arm is provided above the rotating shaft. One end of the cantilever arm is mounted on the surface of the tank through a mounting plate, and a striking hammer is provided on the surface of the other end of the cantilever arm. The striking hammer and the push rod are located on the same side.

[0013] Compared with the prior art, the beneficial effects achieved by this utility model are as follows: by setting cooling and heating structures on the surface of the tank, the viscosity of the cooled reaction product can be reduced and the fluidity enhanced, making it easier to transport to the next process through the discharge mechanism; through uniform heating, the heating components ensure a consistent temperature distribution inside the reactor, avoiding local overheating or insufficient temperature, thereby improving reaction efficiency and product quality; the PLC control cabinet, in conjunction with the protective shell and internal structure, can uniformly heat the tank; and the pump, in conjunction with the coolant circulation pipe, can circulate the coolant inside the coolant storage tank to uniformly cool the tank. Attached Figure Description

[0014] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0015] Figure 1 This is a schematic diagram of the main structure of the anti-sticking material device for PVC heat stabilizer production according to this application;

[0016] Figure 2 This is a side view of the anti-sticking material device for PVC heat stabilizer production in this application.

[0017] Figure 3 This is a schematic diagram of the internal structure of the heating component in this application. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] Please see Figure 1-3 This utility model provides a technical solution: an anti-sticking device for PVC heat stabilizer production, comprising a tank 1, with a coolant circulation pipe 3 and a protective shell 4 sequentially arranged on the outer surface of the tank 1. A PLC control cabinet 14 is provided at one end of the protective shell 4, with a door 16 on the surface of the PLC control cabinet 14. A heating wire 18 is provided inside the protective shell 4. A coolant storage tank 13 is provided at one end of the coolant circulation pipe 3, and a pump body 15 is provided on the surface of the coolant storage tank 13. By setting cooling and heating structures on the surface of the tank 1, the viscosity of the cooled reaction product can be reduced and its fluidity enhanced, making it easier to be transported to the next process through the discharge mechanism. Through uniform heating, the heating components ensure a consistent temperature distribution inside the reactor, avoiding local overheating or insufficient temperature, thereby improving reaction efficiency and product quality. The PLC control cabinet 14, in conjunction with the protective shell 4 and the internal structure, can uniformly heat the tank 1. The pump body 15, in conjunction with the coolant circulation pipe 3, can circulate and transport the coolant inside the coolant storage tank 13, uniformly cooling the tank 1.

[0020] Please see Figure 1-3 The upper surface of the coolant storage tank 13 is provided with an addition pipe 21, and the bottom surface of one side of the coolant storage tank 13 is provided with a drain pipe 17. The addition pipe 21 can be used to add coolant to the inside of the coolant storage tank 13, while the drain pipe 17 facilitates the replacement of coolant inside the coolant storage tank 13.

[0021] Please see Figure 1-3The protective shell 4 and the heating wire 18 are respectively provided with a heat insulation layer 20 and an insulation layer 19. The protective shell 4 can provide external protection for the structure, while the heat insulation layer 20 and the insulation layer 19 can provide a certain heat preservation effect for the temperature generated by the heating wire 18.

[0022] Please see Figure 1-3 The bottom surface of the tank body 1 is provided with a discharge port 2, which facilitates the falling of materials inside the tank body 1.

[0023] Please see Figure 1-3 A rotating shaft 5 is provided on one side surface of the tank body 1. A bearing seat 6 is provided on the surface of the rotating shaft 5, and a mounting bracket 7 is provided on the bottom surface of the bearing seat 6. The mounting bracket 7 facilitates the stable installation of the bearing seat 6 and the connection between the bearing seat 6 and the rotating shaft 5, thereby playing an auxiliary role in stabilizing the rotating shaft 5 when it is struck.

[0024] Please see Figure 1-3 A connecting sleeve 8 is provided on one end surface of the rotating shaft 5, and a push rod 9 is provided on the surface of the connecting sleeve 8. The rotating shaft 5 is provided with a rotating blade at one end inside the tank body 1. The connecting sleeve 8 facilitates the vertical installation of the push rod 9 on the surface of the rotating shaft 5, thereby facilitating the subsequent work of this structure in conjunction with other components.

[0025] Please see Figure 1-2 A cantilever arm 11 is provided above the rotating shaft 5. One end of the cantilever arm 11 is mounted on the surface of the tank body 1 via a mounting plate 12. A striking hammer 10 is provided on the surface of the other end of the cantilever arm 11. The striking hammer 10 and the push rod 9 are located on the same side. The mounting plate 12, in conjunction with the cantilever arm 11, facilitates the movable installation of the striking hammer 10. At the same time, when the push rod 9 rotates, it can push the striking hammer 10 to strike the surface of the rotating shaft 5, preventing the material inside the tank from sticking to the rotating shaft and the rotating blades.

[0026] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0027] Finally, it should be noted that the above are merely preferred embodiments of this utility model and are not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A device for producing anti-sticking material for PVC heat stabilizers, comprising a tank (1), characterized in that: The outer surface of the tank (1) is provided with a coolant circulation pipe (3) and a protective shell (4) in sequence. A PLC control cabinet (14) is provided at one end of the protective shell (4). A door (16) is provided on the surface of the PLC control cabinet (14). A heating wire (18) is provided inside the protective shell (4). A coolant storage tank (13) is provided at one end of the coolant circulation pipe (3), and a pump body (15) is provided on the surface of the coolant storage tank (13).

2. The anti-sticking device for PVC heat stabilizer production as described in claim 1, characterized in that: The upper surface of the coolant storage tank (13) is provided with an addition pipe (21), and the bottom surface of one side of the coolant storage tank (13) is provided with a drain pipe (17).

3. The anti-sticking device for PVC heat stabilizer production as described in claim 1, characterized in that: The protective shell (4) and the heating wire (18) are provided with a heat insulation layer (20) and an insulation layer (19) in sequence.

4. The anti-sticking device for PVC heat stabilizer production as described in claim 1, characterized in that: The bottom surface of the tank (1) is provided with a discharge port (2).

5. The anti-sticking device for PVC heat stabilizer production as described in claim 1, characterized in that: A rotating shaft (5) is provided on one side surface of the tank (1), a bearing seat (6) is provided on the surface of the rotating shaft (5), and a mounting bracket (7) is provided on the bottom surface of the bearing seat (6).

6. The anti-sticking device for PVC heat stabilizer production as described in claim 5, characterized in that: A connecting sleeve (8) is provided on one end surface of the rotating shaft (5), a push rod (9) is provided on the surface of the connecting sleeve (8), and a rotating blade is provided on one end of the rotating shaft (5) inside the tank (1).

7. The anti-sticking device for PVC heat stabilizer production as described in claim 6, characterized in that: A cantilever arm (11) is provided above the rotating shaft (5). One end of the cantilever arm (11) is mounted on the surface of the tank (1) via a mounting plate (12). A hammer (10) is provided on the surface of the other end of the cantilever arm (11), and the hammer (10) and the push rod (9) are located on the same side.