New energy automobile battery detection device

By designing an automated testing device for new energy vehicle batteries, the problems of low efficiency and insufficient light in existing technologies have been solved, achieving automated and efficient testing of multiple battery functions.

CN224230992UActive Publication Date: 2026-05-12WUZHONG HAOYUAN MOTOR VEHICLE INSPECTION CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
WUZHONG HAOYUAN MOTOR VEHICLE INSPECTION CO LTD
Filing Date
2025-07-16
Publication Date
2026-05-12

AI Technical Summary

Technical Problem

Existing new energy vehicle battery testing devices are inefficient, require frequent battery disassembly and reassembly for multiple tests, and insufficient lighting affects the testing quality.

Method used

A new energy vehicle battery testing device was designed. Multiple detectors are supported by a frame and mounting bracket. The device uses a drive motor and drive screw in conjunction with a sliding frame to achieve automated multi-level testing of the battery. Combined with a flip motor and a supplementary light, the device enables automatic battery flipping and light compensation.

Benefits of technology

It automates multiple battery tests, reduces disassembly operations, improves testing efficiency, and ensures testing quality even in low-light conditions.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a new energy automobile battery detection device, which comprises a rack, a plurality of groups of mounting racks are arranged on the rack, a plurality of types of detectors are arranged on the mounting racks, a sliding groove is formed in the inner side of the rack, a sliding rack is arranged in the sliding groove in a sliding connection manner, and the sliding rack is arranged on the rack. A driving motor is arranged at one end of the machine frame, a driving lead screw is arranged in the sliding groove, the driving motor is matched with the driving lead screw, the driving lead screw is matched with a sliding frame, a clamping push rod is arranged on the sliding frame, an adapter frame is arranged on the clamping push rod, one end of the adapter frame is fixedly connected with the movable end of the clamping push rod, and the other end of the adapter frame is fixedly connected with the movable end of the clamping push rod. One end of the rotating connection frame is rotatably connected with a rotating shaft, the other end of the rotating connection frame is rotatably connected with a fixing frame, a turnover motor is arranged in the rotating connection frame, the output end of the turnover motor is matched with the fixing frame, and the equipment can conduct multiple kinds of detection and is convenient to turn over and use, work efficiency is improved, and detection quality is improved.
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Description

Technical Field

[0001] This utility model relates to the field of automobile production technology, and more specifically, it relates to a new energy vehicle battery testing device. Background Technology

[0002] The battery is the key component of a new energy vehicle, and is the most important and core technical component. Therefore, when producing motors for new energy vehicles, it is necessary to conduct relevant quality tests on the battery to ensure stable production quality.

[0003] When testing products, multiple items often need to be tested. Most common testing devices are set up separately, using corresponding detectors to perform tests on specific items. These items cannot be tested simultaneously. Workers must carry batteries to each testing device, frequently disassembling and adjusting the equipment, resulting in a heavy workload and impacting production efficiency. Furthermore, common testing devices typically use fixing devices to secure the batteries for stable testing. However, many tests require testing multiple sides of the battery. Due to the fixing device, the bottom surface of the fixed battery cannot align with the testing equipment, requiring workers to remove the battery, flip it, and reinstall it for testing. Numerous disassembly operations consume time and reduce efficiency. Additionally, current testing equipment typically uses cameras to photograph the corresponding batteries for record-keeping and later verification. However, ambient light affects image clarity in low-light conditions, impacting work quality. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] To address the problems existing in the prior art, this utility model provides a new energy vehicle battery testing device to solve the technical problems mentioned in the background art, such as the simple structure and low efficiency of the testing device.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: a new energy vehicle battery testing device, including a frame, a mounting frame on the frame, multiple sets of mounting frames, a detector on the mounting frame, and various types of detectors; a sliding groove is opened on the inner side of the frame, a sliding frame is slidably connected in the sliding groove, a drive motor is provided at one end of the frame, a drive screw is provided in the sliding groove, the drive motor cooperates with the drive screw, the drive screw cooperates with the sliding frame, and a clamping push rod is provided on the sliding frame;

[0008] The clamping push rod is provided with an adapter frame. One end of the adapter frame is fixedly connected to the movable end of the clamping push rod, and the other end is rotatably connected to a fixed frame. The adapter frame is provided with a flip motor, and the output end of the flip motor cooperates with the fixed frame.

[0009] The present invention is further configured such that a recording camera is provided on the mounting frame, and supplementary lights are provided on both sides of the mounting frame to improve the quality of the recording work.

[0010] The present invention is further configured such that a connecting wheel is rotatably connected to one end of the frame, the drive screw is connected and cooperates with the connecting wheel, a connecting belt is provided between the connecting wheels, and the connecting belt cooperates with the connecting wheel, so as to make the equipment drive more stable.

[0011] The present invention is further configured such that a supporting pulley is provided at the lower end of the sliding frame, and the supporting pulley cooperates with the sliding groove to make the equipment move smoothly.

[0012] The present invention is further configured such that a support frame is provided on the inner side of the sliding frame, a support push rod is provided on the support frame, and a support plate is provided on the support push rod, thereby improving the support stability effect.

[0013] The present invention is further configured such that limiting plates are slidably connected at both ends of the fixing frame, adjusting screws are provided on the fixing frame, and the threads at both ends of the adjusting screws are arranged opposite to each other, adjusting motors are provided at one end of the fixing frame, the adjusting motors cooperate with the adjusting screws, and the adjusting screws cooperate with the limiting plates.

[0014] The present invention is further configured such that a limiting slider is provided at one end of the limiting plate, and a limiting groove is provided in the fixing frame, wherein the limiting slider and the limiting groove slide in a sliding fit to make the limiting plate move stably.

[0015] The present invention is further configured such that one end of the adapter is provided with a guide slide rod, which slides in cooperation with the sliding frame to support the adapter and reduce the pressure on the clamping push rod.

[0016] (III) Beneficial Effects

[0017] Compared with the prior art, this utility model provides a new energy vehicle battery testing device, which has the following beneficial effects:

[0018] 1. Support is provided by the cooperation of the frame and mounting bracket. Multiple detectors are installed by multiple sets of mounting brackets. Multiple tests are performed by multiple detectors. The power is provided by the cooperation of the drive motor, drive screw and sliding frame. The clamping push rod carries the fixed battery under multiple detectors. By controlling the movement of the sliding frame, the motor and each detector are coordinated. Multiple tests can be performed at one time, eliminating the related disassembly and relocation steps, reducing working time and improving work efficiency.

[0019] 2. By using a clamping push rod, adapter frame, and fixing frame together, a fixed structure is provided to clamp and fix the battery. By using a flipping motor in conjunction with the adapter frame and fixing frame, power is provided to rotate the fixing frame, so that the battery can be rotated and flipped without disassembly. The other side of the battery can be inspected without the need for workers to disassemble and assemble it, which is convenient for workers and improves work efficiency.

[0020] 3. By using a recording camera and mounting bracket together, it provides recording capability and provides illumination through a supplementary light to illuminate the battery in dim environments, making the photos clearer and improving the recording quality. Attached Figure Description

[0021] Figure 1 This is a front structural diagram of a new energy vehicle battery testing device according to the present invention.

[0022] Figure 2 This is a schematic diagram of the assembly structure of the frame and the fixing frame after the mounting bracket is disassembled in this utility model;

[0023] Figure 3 This is a schematic diagram of the structure of the sliding frame after disassembly and its cooperation with the fixed frame in this utility model;

[0024] Figure 4 This is a schematic diagram of the structure of the mounting bracket after disassembly and its connection with the recording camera in this utility model;

[0025] Figure 5 This is a schematic diagram of the structure of the support frame after disassembly and its cooperation with the support plate in this utility model.

[0026] In the diagram: 1. Frame; 2. Mounting bracket; 3. Detector; 4. Sliding groove; 5. Sliding frame; 6. Drive motor; 7. Drive screw; 8. Clamping push rod; 9. Adapter frame; 10. Fixing frame; 11. Tilting motor; 12. Recording camera; 13. Fill light; 14. Connecting wheel; 15. Connecting belt; 16. Support pulley; 17. Support frame; 18. Support push rod; 19. Support plate; 20. Limiting plate; 21. Adjusting screw; 22. Adjusting motor; 23. Limiting slider; 24. Limiting groove; 25. Guide slide rod. Detailed Implementation

[0027] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0028] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.

[0029] In this utility model, unless otherwise stated, the orientations used, such as "up" and "down", usually refer to the direction shown in the accompanying drawings, or to the vertical, perpendicular, or gravitational direction; similarly, for ease of understanding and description, "left" and "right" usually refer to the left and right shown in the accompanying drawings; "inner" and "outer" refer to the inner and outer contours of each component itself, but the above directional terms are not used to limit this utility model.

[0030] Please see Figure 1-5 A new energy vehicle battery testing device includes a frame 1, a mounting frame 2 on the frame 1, multiple sets of mounting frames 2, a detector 3 on the mounting frame 2, and various types of detectors 3. A sliding groove 4 is opened on the inner side of the frame 1, and a sliding frame 5 is slidably connected in the sliding groove 4. A drive motor 6 is provided at one end of the frame 1, and a drive screw 7 is provided in the sliding groove 4. The drive motor 6 cooperates with the drive screw 7, and the drive screw 7 cooperates with the sliding frame 5. A clamping push rod 8 is provided on the sliding frame 5.

[0031] The clamping push rod 8 is provided with an adapter frame 9. One end of the adapter frame 9 is fixedly connected to the movable end of the clamping push rod 8, and the other end is rotatably connected to a fixed frame 10. The adapter frame 9 is provided with a flip motor 11, and the output end of the flip motor 11 is engaged with the fixed frame 10.

[0032] In this embodiment, the frame 1 supports the device, and multiple mounting brackets 2 support the mounting of various detectors 3. During the detection process, the battery is fixed by a clamping push rod, and then the drive motor 6 is controlled to work. The drive motor 6 cooperates with the drive screw 7, and the rotating drive screw 7 cooperates with the sliding frame 5 to provide power, causing the sliding frame 5 to move. This moves the clamping push rod 8, causing the fixed battery to move together. The battery passes under each mounting bracket 2 and cooperates with different detectors 3 one by one, allowing the detectors 3 to perform the detection work. Appropriate detection items are performed together, thereby saving working time and improving efficiency.

[0033] More specifically, the clamping push rod 8 provides power to move the adapter 9, which in turn moves the fixing frame 10, allowing the fixing frames 10 at both ends to cooperate and clamp the battery in place, thus enabling battery installation and removal. After one side of the battery is inspected, the battery does not need to be removed. Instead, the flipping motor 11 is controlled to provide power to flip the fixing frame 10, thereby flipping the battery so that its original bottom faces the inspection equipment. The drive motor 6 provides power to move the fixing frame 10 with the battery in the opposite direction, cooperating with the detectors 3 to inspect the other side of the battery.

[0034] Please see Figure 4 As one implementation method for recording lighting: a recording camera 12 is provided on the mounting frame 2, and supplementary lights 13 are provided on both sides of the mounting frame 2.

[0035] Specifically, the support of the mounting bracket 2 enables the recording camera 12 and the fill light 13 to work together. In low-light environments, the fill light 13 is turned on to illuminate the battery below, keeping the battery surface bright and ensuring clear recording by the recording camera 12, thus improving recording quality.

[0036] Please see Figure 2 As a further embodiment of the drive screw: a connecting wheel 14 is rotatably connected to one end of the frame 1, the drive screw 7 is connected and cooperates with the connecting wheel 14, a connecting belt 15 is provided between the connecting wheels 14, and the connecting belt 15 cooperates with the connecting wheel.

[0037] Specifically, when the drive screw 7 rotates, it will drive the corresponding connecting wheel 14 to rotate. The two sets of connecting wheels 14 cooperate through the connecting belt 15 to provide power, so that the two sets of connecting wheels 14 rotate synchronously, thereby making the drive screws 7 at both ends cooperate stably.

[0038] Please see Figure 2 and Figure 3 As a further embodiment of the sliding frame: the lower end of the sliding frame 5 is provided with a support pulley 16, which cooperates with the sliding groove 4.

[0039] Specifically, the sliding frame 5 contacts the sliding groove 4 through the support wheel. The support of the support wheel makes the movement of the sliding frame 5 smoother and reduces the impact of wear.

[0040] Please see Figure 1 and Figure 5 As a further embodiment of the sliding frame: a support frame 17 is provided on the inner side of the sliding frame 5, a support push rod 18 is provided on the support frame 17, and a support plate 19 is provided on the support push rod 18.

[0041] Specifically, the control push rod 18 is operated to raise the support plate 19 to support the bottom of the battery, making the battery more stable. When flipping the battery, the control push rod 18 is retracted to lower the support plate 19 to provide space for flipping the battery, and then it rises again to provide support.

[0042] Please see Figures 1-3 As a further embodiment of the fixing frame: the fixing frame 10 is slidably connected to the two ends of the fixing frame 10 and is provided with a limiting plate 20. The fixing frame 10 is provided with an adjusting screw 21, the threads at both ends of the adjusting screw 21 are arranged opposite to each other, and one end of the fixing frame 10 is provided with an adjusting motor 22. The adjusting motor 22 cooperates with the adjusting screw 21, and the adjusting screw 21 cooperates with the limiting plate 20.

[0043] Specifically, the adjusting motor 22 provides power to rotate the adjusting screw 21. The adjusting screw 21 cooperates with the limiting plate 20 to control the limiting plates 20 at both ends to move inward, clamping the battery on both sides, thereby making the battery more stable.

[0044] Please see Figure 3 As a further embodiment of the limiting plate: a limiting slider 23 is provided at one end of the limiting plate 20, and a limiting groove 24 is provided in the fixing frame 10, with the limiting slider 23 cooperating with the limiting groove 24.

[0045] Specifically, the limiting plate 20 moves along with the limiting slider 23, and the limiting slider 23 slides in conjunction with the limiting groove 24 to keep the movement of the limiting plate 20 stable.

[0046] Please see Figures 1-3 As a further embodiment of the adapter frame: one end of the adapter frame 9 is provided with a guide slide rod 25, which slides in conjunction with the sliding frame 5.

[0047] Specifically, when the adapter 9 moves, it will move along with the guide slide 25. Through the cooperation of the guide slide 25 and the sliding frame 5, the adapter 9 is stably supported, reducing the pressure on the clamping push rod 8.

[0048] In summary, when the overall equipment is in use (or running):

[0049] When using the equipment, the frame 1 supports various devices, and multiple mounting brackets 2 support various detectors 3. During testing, the equipment is connected to an external power source. By controlling the clamping push rod, the adapter 9 moves with the fixing bracket 10. The fixing brackets 10 at both ends clamp and fix the battery. Then, the adjusting motor 22 provides power to rotate the adjusting screw 21. The adjusting screw 21 cooperates with the limiting plate 20. Through the cooperation of the limiting slider 23 and the limiting groove 24, the movement of the limiting plate 20 is kept stable. Thus, the adjusting screw 21 controls the limiting plates 20 at both ends to move inward, clamping the battery on both sides. At the same time, the support push rod 18 is controlled to push the support plate 19 upward, supporting the bottom of the battery and making the battery more stable. Then, the drive motor 6 is controlled to work, cooperating with the drive screw 7. When one end of the drive screw 7 rotates, it drives the corresponding connecting wheel 14 to rotate. The two sets of connecting wheels 14 are connected by the connecting belt 15. Power is provided to make the two sets of linkage wheels 14 rotate synchronously, thereby causing the drive screws 7 at both ends to rotate together and cooperate stably. The rotating drive screws 7 cooperate with the sliding frame 5 to provide power and make the sliding frame 5 move. The sliding frame 5 contacts the sliding groove 4 through the support wheel to ensure smooth movement and reduce the impact of wear, thereby moving the clamping push rod 8, and thus moving the battery together. It passes under the mounting frame 2 one by one and cooperates with different detectors 3 in turn, so that the detectors 3 can perform detection work. After the detection of one side of the battery is completed, the battery does not need to be removed. Instead, the support push rod 18 is controlled to retract, so that the support plate 19 is lowered to provide space for the battery to flip. The flipping motor 11 is controlled to work, so that the flipping motor 11 provides power to flip the fixing frame 10. Then the support plate 19 is controlled to rise again to support the battery, thereby flipping the battery so that the original bottom of the battery faces the detection equipment. By controlling the drive motor 6 to provide power, the fixing frame 10 moves in the opposite direction with the battery, and cooperates with each detector 3 to detect the other side of the battery.

[0050] Of all the solutions mentioned above, those involving the connection between two components can be selected according to the actual situation, such as welding, bolt and nut connection, bolt or screw connection, or other known connection methods, which will not be elaborated here. For all the fixed connections mentioned above, welding is preferred. Although embodiments of this utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this utility model. The scope of this utility model is defined by the appended claims and their equivalents.

Claims

1. A new energy vehicle battery testing device, comprising a frame (1), characterized in that: The frame (1) is provided with a mounting bracket (2), and the mounting bracket (2) is provided with multiple sets. The mounting bracket (2) is provided with a detector (3), and the detector (3) is provided with multiple types. The inner side of the frame (1) is provided with a sliding groove (4), and a sliding frame (5) is slidably connected in the sliding groove (4). One end of the frame (1) is provided with a drive motor (6), and a drive screw (7) is provided in the sliding groove (4). The drive motor (6) cooperates with the drive screw (7), and the drive screw (7) cooperates with the sliding frame (5). The sliding frame (5) is provided with a clamping push rod (8). The clamping push rod (8) is provided with a converter frame (9). One end of the converter frame (9) is fixedly connected to the movable end of the clamping push rod (8), and the other end is rotatably connected to a fixed frame (10). The converter frame (9) is provided with a flip motor (11), and the output end of the flip motor (11) cooperates with the fixed frame (10).

2. The new energy vehicle battery testing device according to claim 1, characterized in that: The mounting bracket (2) is equipped with a recording camera (12), and the mounting bracket (2) is equipped with fill lights (13) on both sides.

3. The new energy vehicle battery testing device according to claim 1, characterized in that: One end of the frame (1) is rotatably connected to a connecting wheel (14), the drive screw (7) is connected to the connecting wheel (14), and a connecting belt (15) is provided between the connecting wheels (14), the connecting belt (15) is connected to the connecting wheel.

4. The new energy vehicle battery testing device according to claim 3, characterized in that: The lower end of the sliding frame (5) is provided with a support pulley (16), which cooperates with the sliding groove (4).

5. The new energy vehicle battery testing device according to claim 1, characterized in that: The sliding frame (5) is provided with a support frame (17) on its inner side, and a support push rod (18) is provided on the support frame (17), and a support plate (19) is provided on the support push rod (18).

6. The new energy vehicle battery testing device according to claim 1, characterized in that: The fixed frame (10) is slidably connected to the two ends of the limiting plate (20). The fixed frame (10) is provided with the adjusting screw (21). The threads at both ends of the adjusting screw (21) are arranged opposite to each other. The fixed frame (10) is provided with the adjusting motor (22) at one end. The adjusting motor (22) cooperates with the adjusting screw (21). The adjusting screw (21) cooperates with the limiting plate (20).

7. A new energy vehicle battery testing device according to claim 6, characterized in that: The limiting plate (20) has a limiting slider (23) at one end, and the fixing frame (10) has a limiting groove (24) inside, and the limiting slider (23) and the limiting groove (24) slide together.

8. A new energy vehicle battery testing device according to claim 1, characterized in that: One end of the adapter (9) is provided with a guide slide rod (25), and the guide slide rod (25) is slidably engaged with the sliding frame (5).