Motor train unit headlamp power supply test equipment
By designing a test device for the headlight power supply of high-speed trains, modular testing of the combined power supply of high-speed trains was realized, solving the problem that existing technologies could not quickly identify faulty modules, and improving maintenance efficiency and repair quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- CHINA RAILWAY GUANGZHOU BUREAU GRP CO LTD GUANGZHOU EMU
- Filing Date
- 2025-05-20
- Publication Date
- 2026-05-12
AI Technical Summary
In the existing technology, when the headlight power supply of a high-speed train fails, it is impossible to directly identify the specific faulty power module. The entire module must be disassembled for inspection, which results in a large amount of maintenance work and is prone to damaging normal modules.
Design a test device for the headlight power supply of a high-speed train, including a test power supply, a voltage display meter, a function switch, a test light, and a signal light. It is connected to the power supply circuit through an external plug to realize modular testing and fault diagnosis of the combined power supply.
Modular testing of the combined power supply of EMU trains has been achieved, which can quickly and accurately identify faulty parts and perform functional tests on repair parts, ensuring the quality of repair parts and avoiding damage caused by overall disassembly.
Smart Images

Figure CN224231938U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of EMU lighting systems, specifically to a power supply testing device for EMU headlights. Background Technology
[0002] When the power supply of the headlight assembly of a high-speed train fails, it will cause the high and low beam headlights and signal lights of the train to dim or not light up, which will seriously affect the safe operation of the train.
[0003] The existing headlight power supply of high-speed trains mainly consists of multiple individual power modules, and the power supply method of the combined power supply is basically the same. They all step down the 110V DC power supplied by the train to the voltage required by the lights, and supply power to the high and low beams and signal lights on the left and right sides of the train. Each individual power module does not affect each other and can work independently. When one power module fails, it can be replaced individually for small module repair, which has a very high repairability.
[0004] However, when the headlight power supply of a high-speed train fails, it is impossible to directly identify the specific faulty power module. The current practice still requires replacing the entire headlight power supply of the high-speed train and then removing and testing each power module individually to identify the faulty module. This involves a large amount of maintenance work, and the overall disassembly can also easily damage other normal modules.
[0005] In view of the above-mentioned defects, the creator of this utility model has finally obtained this utility model after a long period of research and practice. Utility Model Content
[0006] To address the aforementioned technical deficiencies, the present invention provides a power supply testing device for headlights on high-speed trains, comprising a testing power supply, a voltage display meter, an external plug, function switches, testing lights, and signal lights. The testing power supply is connected to each of the function switches via a power switch, and each of the testing lights or signal lights is connected to the function switches via a corresponding power supply circuit. Each power supply circuit is equipped with a voltage display meter to detect the voltage of the power supply circuit. The power supply of the headlight assembly under test is connected to each of the power supply circuits via the external plug.
[0007] Preferably, the EMU headlight power supply testing equipment also includes a housing, and the voltage display meter, the function switch and the detection light are all located on the operation panel at the front of the housing.
[0008] Preferably, the operation panel is provided with four xenon lamp mounting slots, and the detection lamp can be detachably installed in the corresponding xenon lamp mounting slot to realize the connection between the detection lamp and the corresponding power supply circuit. Each xenon lamp mounting slot is arranged in a straight line on the operation panel, and a voltage display meter is respectively provided below each xenon lamp mounting slot. The voltage display meter is connected to the power supply circuit corresponding to the xenon lamp mounting slot.
[0009] Preferably, the detection lights include a right low beam, a right high beam, a left high beam, and a left low beam, and the voltage display meters include a right low beam voltmeter, a right high beam voltmeter, a left high beam voltmeter, and a left low beam voltmeter, and the right low beam and its voltmeter, the right high beam and its voltmeter, the left high beam and its voltmeter, and the left low beam and its voltmeter are all connected in a circuit.
[0010] Preferably, a signal light connector is also provided on the side wall of the chassis, the signal light is installed inside the signal light box, and the signal light is connected to the signal light connector via a signal connection cable.
[0011] Preferably, the signal lights include white signal lights and red signal lights, and the voltage display meter further includes a white signal light voltmeter and a red signal light voltmeter. The white signal lights and the white signal light voltmeter, and the red signal lights and the red signal light voltmeter are respectively arranged, and both the white signal light voltmeter and the red signal light voltmeter are arranged on the operation panel.
[0012] Preferably, the function switch includes a traffic light operation button, a low beam / high beam operation button, and a traffic light switch button. All three buttons are located on the operation panel. The operation buttons and switch button are located on the power supply circuit corresponding to the traffic light. The low beam / high beam operation button is located on the power supply circuit corresponding to the detection light. The switch button controls the on / off switching of power supply to the traffic light. The operation button switches the power supply to the white and red traffic lights, and the operation button switches the power supply to the four detection lights.
[0013] Preferably, the signal light box is also equipped with a cooling fan for dissipating heat from the inside of the signal light box.
[0014] Preferably, a support foot is provided on the rear end face of the chassis, and the external plug and the power switch are located on the side of the chassis.
[0015] Preferably, the control panel is detachably connected to the chassis by bolts, and the side of the chassis is provided with heat dissipation holes for heat dissipation inside the chassis.
[0016] Compared with the prior art, the beneficial effects of this utility model are as follows: This utility model breaks the gap of no comprehensive testing equipment for the combined power supply of EMU train sets, and can realize ground testing of the functions of the left and right low beam headlights and red and white signal lights of the combined power supply of EMU train sets. It can quickly and accurately diagnose faulty components and test the functions of repair components in the combined power supply, and can also perform fatigue testing on repair components to ensure the quality of repair components. Attached Figure Description
[0017] Figure 1 This is a circuit connection diagram of the headlight power supply test equipment for the high-speed train.
[0018] Figure 2 A three-dimensional structural view of the headlight power supply testing equipment for the high-speed train;
[0019] Figure 3 This is a bottom connection structure view of the headlight power supply test equipment for the high-speed train.
[0020] The numbers in the image represent:
[0021] 1-Chassis; 2-Power switch; 3-Support feet; 4-Right low beam headlight; 5-Right high beam headlight; 6-Left high beam headlight; 7-Left low beam headlight; 8-Right low beam headlight voltmeter; 9-Right high beam headlight voltmeter; 10-Left high beam headlight voltmeter; 11-Left low beam headlight voltmeter; 12-Red signal light voltmeter; 13-White signal light voltmeter; 14-Signal light switch button; 15-Low / high beam headlight operation button; 16-Signal light operation button; 17-Control panel; 18-External plug; 19-Signal light connection plug; 20-Signal connection cable; 21-Signal light box; 22-Cooling fan; 23-Fan vent; 24-Bolt. Detailed Implementation
[0022] The above-mentioned and other technical features and advantages of this utility model will be described in more detail below with reference to the accompanying drawings.
[0023] Example 1
[0024] like Figure 1 , Figure 2 and Figure 3 As shown, Figure 1 This is a circuit connection diagram of the headlight power supply test equipment for the high-speed train. Figure 2 A three-dimensional structural view of the headlight power supply testing equipment for the high-speed train; Figure 3 This is a bottom connection structure view of the headlight power supply test equipment for the high-speed train.
[0025] The headlight power supply testing equipment for high-speed trains of this utility model includes a testing power supply, a voltage display meter, an external plug 18, function switches, testing lights, and signal lights. The testing power supply is connected to each of the function switches via a power switch 2. Each of the testing lights or signal lights is connected to the function switches via a corresponding power supply circuit. Each power supply circuit is equipped with a voltage display meter to detect the voltage of the power supply circuit. The headlight combination power supply under test is connected to each of the power supply circuits via the external plug 18.
[0026] By switching the power switch 2, the detection power supply supplies power to the headlight assembly power supply. By switching the corresponding function switch, each power module in the headlight assembly power supply supplies power to the corresponding power supply circuit. Thus, the operating status of each power module can be obtained by observing the brightness of the detection light and the signal light, as well as the displayed value of the corresponding voltage display meter.
[0027] This invention fills the gap in the lack of comprehensive testing equipment for EMU combined power supplies. It enables ground testing of the left and right low and high beam lights and red and white signal lights of the EMU combined power supply. It is quick and accurate in diagnosing faulty components and testing the functions of repaired components in the combined power supply. It can also perform fatigue testing on the repaired EMU combined power supply to ensure the quality of the repaired components.
[0028] Example 2
[0029] The EMU headlight power supply testing equipment also includes a housing 1. The voltage display meter, the function switch and the detection light are all located on the operation panel 17 at the front end of the housing 1 for easy operation and observation. The rear end face of the housing 1 is provided with support feet 3 to stabilize the housing 1. The external plug 18 and the power switch 2 are located on the side of the housing 1 for easy connection and control.
[0030] Preferably, the operation panel 17 is detachably connected to the chassis 1 by bolts 24, which facilitates the disassembly and maintenance of this utility model. The side of the chassis 1 is provided with heat dissipation holes 23 to facilitate heat dissipation of the electronic components inside the chassis 1.
[0031] Preferably, the operation panel 17 is provided with four xenon lamp mounting slots, and the detection lamp can be detachably installed in the corresponding xenon lamp mounting slot to realize the connection between the detection lamp and the corresponding power supply circuit. Each xenon lamp mounting slot is arranged in a straight line on the operation panel 17, and a voltage display meter is respectively provided below each xenon lamp mounting slot. The voltage display meter is connected to the power supply circuit corresponding to the xenon lamp mounting slot.
[0032] Specifically, the detection lights include a right low beam 4, a right high beam 5, a left high beam 6, and a left low beam 7. The voltage display meters include a right low beam voltmeter 8, a right high beam voltmeter 9, a left high beam voltmeter 10, and a left low beam voltmeter 11. The right low beam 4 and the right low beam voltmeter 8, the right high beam 5 and the right high beam voltmeter 9, the left high beam 6 and the left high beam voltmeter 10, and the left low beam 7 and the left low beam voltmeter 11 are all connected by corresponding circuits.
[0033] The four detection lights correspond to the four power modules in the combined power supply of the EMU, namely the right near, right far, left far, and left near, respectively, so as to realize intuitive power module detection. At the same time, by replacing each of the detection lights on the xenon lamp mounting slot, the detection lights can also be used for fault testing.
[0034] The side wall of the chassis 1 is also provided with a signal light connector 19. The signal light is installed in the signal light box 21. The signal light is connected to the signal light connector 19 through a signal connection line 20, so that the signal light is connected to the corresponding power supply circuit.
[0035] The signal lights include white signal lights and red signal lights. The voltage display meters also include a white signal light voltmeter 13 and a red signal light voltmeter 12. The white signal lights and the white signal light voltmeter 13, and the red signal lights and the red signal light voltmeter 12 are respectively arranged. The white signal light voltmeter 13 and the red signal light voltmeter 12 are both arranged on the operation panel 17.
[0036] The signal light box 21 is also equipped with a cooling fan 22 to dissipate heat from the signal lights inside the signal light box 21.
[0037] The function switch includes a traffic light operation button 16, a low beam / high beam operation button 15, and a traffic light switch button 14. All three buttons are located on the operation panel 17. The operation buttons 16 and 14 are located on the power supply circuit corresponding to the traffic light, while the operation button 15 is located on the power supply circuit corresponding to the detection light. The switch button 14 controls the on / off state of the power supply to the traffic light. The operation button 16 switches the power supply to the white and red traffic lights, and the operation button 15 switches the power supply to the four detection lights.
[0038] The LED signal light can be replaced by using the signal light connector 19, and fault testing of the LED signal light can also be performed.
[0039] Example 3
[0040] In this embodiment, the chassis 1 is a hollow stainless steel cuboid with a length of 45.7cm, a width of 32cm, and a height of 11cm. It has ventilation holes 23 around its perimeter and four support feet 3 installed at the bottom for shock absorption and support. The power switch 2 is located at the top of the chassis 1 and is used to control the power supply of the entire fixture.
[0041] The LED light box is made of PLA material using 3D printing and contains red and white signal LEDs. The xenon lamp mounting slot is located at the top of the operation panel 17 and is arranged from left to right as follows: right low beam 4, right high beam 5, left low beam 7, and left high beam 6.
[0042] The voltage display meters are located in the middle and upper-middle positions of the top of the operation panel 17. The voltage display meters in the upper row display the voltage corresponding to the working voltage of the xenon lamps in the xenon lamp mounting slots at the top, while the voltage display meters in the lower row display the working voltage of the white and red signal lamps.
[0043] The function switches are located below the operation panel 17, arranged from left to right as follows: signal light operation button 16, low beam / high beam operation button 15, and signal light switch button 14. The bottom left side of the chassis 1 is the signal light connector 19, and the signal light box 21 is connected to the chassis 1 via a cable. The lower right side is the external connector 18. The upper right top of the chassis 1 has a power connector for connecting to the detection power supply.
[0044] Preferably, the chassis 1 is made of stainless steel plate and is a hollow cuboid with a length of 45.7cm, a width of 32cm, and a height of 11cm. It has heat dissipation holes 23 distributed around its perimeter for heat dissipation. The support feet 3 are cylinders with a base radius of 1.5cm, distributed at the four corners of the chassis 1, with a total of 4 feet. The operation panel 17 is a rectangular cover plate made of stainless steel plate, with a length of 47.7cm and a width of 33cm, and is fixed with 6 M4 bolts 24 on its surface.
[0045] Preferably, the right low beam headlight 4, the right high beam headlight 5, the left low beam headlight 7, and the left high beam headlight 6 are arranged horizontally from left to right, with each pair spaced 1cm apart; the signal light box 21 contains red and white signal LEDs, and is a cuboid with a length of 30cm, a width of 15cm, and a height of 6.5cm, independent of the chassis 1, and is connected to the signal light connector 19 via the signal connection cable 20.
[0046] Preferably, the voltage display meters have two rows, horizontally located in the upper middle part of the chassis 1, with each pair 3cm apart. The first row of voltage meters, from left to right, are the right low beam voltage meter 8, the right high beam voltage meter 9, the left low beam voltage meter 11, and the left high beam voltage meter 10. The second row of voltage meters, from left to right, are the white signal light voltage meter 13 and the red signal light voltage meter 12.
[0047] Preferably, the signal light switch button 14, the low beam / high beam operation button 15, and the signal light operation button 16 can independently control each of the detection lights or the signal lights, and each button is 6cm apart.
[0048] The above description is merely a preferred embodiment of the present utility model and is illustrative rather than restrictive. Those skilled in the art will understand that many changes, modifications, and even equivalents can be made within the spirit and scope defined by the claims of the present utility model, all of which will fall within the protection scope of the present utility model.
Claims
1. A power supply testing device for headlights on high-speed trains, characterized in that, The device includes a testing power supply, a voltage display meter, an external plug, function switches, testing lights, and indicator lights. The testing power supply is connected to each of the function switches via a power switch. Each of the testing lights or indicator lights is connected to the function switches via a corresponding power supply circuit. Each power supply circuit is equipped with a voltage display meter to detect the voltage of the power supply circuit. The headlight assembly power supply under test is connected to each of the power supply circuits via the external plug.
2. The test equipment for the headlight power supply of a high-speed train as described in claim 1, characterized in that, It also includes a chassis, and the voltage display, the function switch and the detection light are all located on the operation panel at the front of the chassis.
3. The test equipment for the headlight power supply of a high-speed train as described in claim 2, characterized in that, The operation panel is provided with four xenon lamp mounting slots. The detection lamp can be detachably installed in the corresponding xenon lamp mounting slot to realize the connection between the detection lamp and the corresponding power supply circuit. Each xenon lamp mounting slot is arranged in a straight line on the operation panel. A voltage display meter is respectively provided below each xenon lamp mounting slot. The voltage display meter is connected to the power supply circuit corresponding to the xenon lamp mounting slot.
4. The test equipment for the headlight power supply of a high-speed train as described in claim 3, characterized in that, The detection lights include a right low beam, a right high beam, a left high beam, and a left low beam. The voltage display meters include a right low beam voltmeter, a right high beam voltmeter, a left high beam voltmeter, and a left low beam voltmeter. The right low beam and its voltmeter, the right high beam and its voltmeter, the left high beam and its voltmeter, and the left low beam and its voltmeter are all connected by corresponding circuits.
5. The test equipment for the headlight power supply of a high-speed train as described in claim 3, characterized in that, The side wall of the chassis is also provided with a signal light connector plug. The signal light is installed inside the signal light box and is connected to the signal light connector plug via a signal connection cable.
6. The test equipment for the headlight power supply of a high-speed train as described in claim 5, characterized in that, The signal lights include white signal lights and red signal lights, and the voltage display meters also include white signal light voltmeters and red signal light voltmeters. The white signal lights and their corresponding voltmeters, as well as the red signal lights and their corresponding voltmeters, are arranged correspondingly. Both the white signal light voltmeters and their corresponding voltmeters are located on the operation panel.
7. The test equipment for the headlight power supply of a high-speed train as described in claim 6, characterized in that, The function switch includes a traffic light operation button, a low beam / high beam operation button, and a traffic light switch button. All three buttons are located on the operation panel. The operation buttons and switch button are located on the power supply circuit corresponding to each traffic light. The low beam / high beam operation button is located on the power supply circuit corresponding to each detection light. The switch button controls the on / off state of the power supply to the traffic lights. The operation buttons are used to switch the power supply to each traffic light, and the low beam / high beam operation button is used to switch the power supply to each detection light.
8. The test equipment for the headlight power supply of a high-speed train as described in claim 5, characterized in that, The signal light box is also equipped with a cooling fan for dissipating heat from the inside of the signal light box.
9. The test equipment for the headlight power supply of a high-speed train as described in claim 2, characterized in that, The rear end face of the chassis is provided with support feet, and the external plug and the power switch are located on the side of the chassis.
10. The test equipment for the headlight power supply of a high-speed train as described in claim 2, characterized in that, The control panel is detachably connected to the chassis by bolts, and the side of the chassis is provided with heat dissipation holes for heat dissipation inside the chassis.