Repairable fiber ferrule adapter and special clamp thereof

By designing a repairable fiber optic ferrule adapter and its dedicated clamp, the problem of damage to the end face of the ferrule adapter during insertion and removal was solved, enabling adapter repair, improving product yield and reducing costs.

CN224232003UActive Publication Date: 2026-05-12TENGJINGGUANG COMMUNICATION TECHNOLOGY (WUHAN) CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
TENGJINGGUANG COMMUNICATION TECHNOLOGY (WUHAN) CO LTD
Filing Date
2025-06-12
Publication Date
2026-05-12

AI Technical Summary

Technical Problem

Conventional fiber optic adapters are prone to damage to their end faces during insertion and removal, leading to product failure, irreparable damage, and increased product costs.

Method used

Design a repairable fiber optic connector adapter and its dedicated clamp. Through an annular groove structure and snap-fit ​​friction design, the fiber optic connector can be disassembled and its end face ground, ensuring repair without damaging the components.

Benefits of technology

This enabled the repair of fiber optic adapters, improving product yield and reducing product scrap rate and costs.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224232003U_ABST
    Figure CN224232003U_ABST
Patent Text Reader

Abstract

The utility model discloses a fiber insertion core adapter capable of being repaired and a special clamp thereof. The fiber-containing insertion core is clamped in the cylindrical base, and the end surface of the fiber-containing insertion core extends out of the first end of the cylindrical base; an annular groove structure is formed between the inner wall of the first end of the cylindrical base and the outer wall of the ferrule with the fiber; the first end of the open sleeve is clamped in the annular groove structure; the first end of the cylindrical pipe cap is clamped outside the cylindrical base and the open sleeve; and a connecting flange is arranged on the outer wall of the cylindrical pipe cap. Through the structural design, under the condition that any part is not damaged, the ferrule with the fiber, the cylinder base and the optical fiber can be directly disassembled, and the end face to be repaired of the ferrule with the fiber is ground, so that repair is realized, and the product yield is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of optical device technology, and in particular to a repairable fiber optic ferrule adapter and its dedicated clamp. Background Technology

[0002] Standard fiber optic adapter sockets need to be designed with a concave shape, and the size needs to be controlled according to the standard of 4.05±0.05. Because the back-end testing and coupling require frequent plugging and unplugging, the end face of the fiber optic ferrule needs to be observed under a 200X microscope. It is easy to be damaged, which will cause the product to be scrapped and cannot be repaired, thus increasing the product cost. Utility Model Content

[0003] This invention provides a repairable fiber optic ferrule adapter and its dedicated fixture, thereby enabling the repair of fiber optic ferrule adapters and improving product yield.

[0004] This utility model provides a repairable fiber optic adapter, comprising: a fiber optic connector, a cylindrical base, an open sleeve, and a cylindrical cap; the fiber optic connector is snapped into the cylindrical base, and the end face of the fiber optic connector extends out of the first end of the cylindrical base; the inner wall of the first end of the cylindrical base and the outer wall of the fiber optic connector form an annular groove structure; the first end of the open sleeve is snapped into the annular groove structure; the first end of the cylindrical cap is snapped onto the outside of the cylindrical base and the open sleeve; a connecting flange is provided on the outer wall of the cylindrical cap.

[0005] Specifically, the outer wall of the first end of the cylindrical base has a chamfered structure.

[0006] Specifically, the snap-fit ​​friction between the fiber optic ferrule and the cylindrical base is between 50N and 70N, the snap-fit ​​friction between the open sleeve and the annular groove structure is between 3N and 5N, and the snap-fit ​​friction between the cylindrical cap and the cylindrical base and the open sleeve is between 30N and 70N.

[0007] This utility model also provides a special clamp applicable to the reworkable fiber optic adapter as described above, comprising: a cylindrical support, an upper cap, a pin, and a force-applying device; an inner hollow groove is formed from the bottom end to the top end of the cylindrical support, and an inlet / outlet groove extends from the side wall of the cylindrical support towards the center; a through hole of varying diameter is located at the center of the end face of the upper cap; the larger diameter through hole is located at the bottom end of the upper cap, and the smaller diameter through hole is located at the top end of the upper cap, the diameter of the larger diameter through hole being larger than that of the inlet / outlet groove. The width of the groove; the upper cap is fastened to the top of the cylindrical support; the width of the groove is less than the inner diameter of the first end of the cylindrical cap and greater than the outer diameter of the cylindrical base; the diameter of the large diameter through hole in the reducing hole is greater than the diameter of the connecting flange on the outer wall of the cylindrical cap; the fiber optic ferrule adapter can be disposed in the reducing hole and located at the top of the cylindrical support; the ejector pin can be inserted from the second end of the open sleeve to apply pressure to the end face of the fiber optic ferrule; the force-applying device can apply pressure to the ejector pin.

[0008] Specifically, the diameter of the smaller diameter through hole in the reducing through hole is slightly larger than the outer diameter of the cylindrical cap.

[0009] Specifically, the upper cap is snapped onto the top of the cylindrical support, and the snapping friction between the inner wall of the upper cap and the outer wall of the cylindrical support is between 3 and 5 N.

[0010] Specifically, the cylindrical support has a flange at its bottom end.

[0011] Specifically, the force-applying device is a stamping machine or a hammer.

[0012] One or more technical solutions provided in this utility model have at least the following technical effects or advantages:

[0013] The fiber ferrule is snapped into the cylindrical base, with its end face extending beyond the first end of the base. An annular groove structure exists between the inner wall of the first end of the cylindrical base and the outer wall of the fiber ferrule. The first end of the open sleeve is snapped into this annular groove. The first end of the cylindrical cap is snapped onto the outside of both the cylindrical base and the open sleeve. A connecting flange is located on the outer wall of the cylindrical cap. Through this structural design, the fiber ferrule, cylindrical base, and optical fiber can be directly disassembled without damaging any components. The end face of the fiber ferrule to be repaired can then be ground, enabling repair and improving product yield. Attached Figure Description

[0014] Figure 1 Overall cross-sectional view of a repairable fiber optic adapter provided in an embodiment of this utility model;

[0015] Figure 2A partial cross-sectional view of a repairable fiber optic adapter provided in an embodiment of this utility model;

[0016] Figure 3 A perspective view of the cylindrical support 8 in the special fixture provided in this embodiment of the utility model;

[0017] Figure 4 The front view of the cylindrical support 8 in the special fixture provided in this embodiment of the utility model;

[0018] Figure 5 A cross-sectional view of the upper cap 9 in the special clamp provided in this embodiment of the utility model;

[0019] Figure 6 An initial state diagram of the repairable fiber optic adapter provided in this embodiment of the utility model during repair;

[0020] Figure 7 A schematic diagram of the state of the repairable fiber optic adapter provided in this embodiment of the utility model when it is pushed out by the ejector pin 16;

[0021] Figure 8 A schematic diagram showing the separation of a repairable fiber optic adapter provided in an embodiment of this utility model;

[0022] Figure 9 A schematic diagram showing the state of the end face of the repairable fiber optic ferrule adapter to be polished, as provided in this embodiment of the utility model.

[0023] Among them, 1-fiber ferrule, 2-cylindrical base, 3-open sleeve, 4-cylindrical cap, 5-annular groove structure, 6-connecting flange, 7-chamfered structure, 8-cylindrical support, 9-top cap, 10-inner hollow groove, 11-inlet groove, 12-large diameter through hole, 13-small diameter through hole, 14-flange, 15-fiber optic cable, 16-pin, 17-end face to be repaired. Detailed Implementation

[0024] This utility model embodiment provides a repairable fiber optic ferrule adapter and its dedicated fixture, thereby enabling the repair of fiber optic ferrule adapters and improving product yield.

[0025] To better understand the above technical solutions, the following will provide a detailed explanation of the technical solutions in conjunction with the accompanying drawings and specific implementation methods.

[0026] like Figure 1 and Figure 2As shown, the repairable fiber optic adapter provided in this embodiment includes: a fiber optic connector 1, a cylindrical base 2, an open sleeve 3, and a cylindrical cap 4; the fiber optic connector 1 is snapped into the cylindrical base 2, and the end face of the fiber optic connector 1 extends out of the first end of the cylindrical base 2; an annular groove structure 5 is formed between the inner wall of the first end of the cylindrical base 2 and the outer wall of the fiber optic connector 1; the first end of the open sleeve 3 is snapped into the annular groove structure 5; the first end of the cylindrical cap 4 is snapped onto the outside of the cylindrical base 2 and the open sleeve 3; a connecting flange 6 is provided on the outer wall of the cylindrical cap 4. The connecting flange 6 is used to connect to the mounting groove of an external optical engine module.

[0027] To allow for additional space for adhesive reinforcement and increase product reliability, the outer wall of the first end of the cylindrical base 2 has a chamfered structure 7.

[0028] In this embodiment, the engagement friction between the fiber optic ferrule 1 and the cylindrical base 2 is between 50N and 70N, thus preventing the fiber optic ferrule 1 from separating from the cylindrical base 2 after mating. The engagement friction between the open sleeve 3 and the annular groove structure 5 is between 3N and 5N, thus ensuring that the inner wall of the annular groove structure 5 holds the outer wall of the open sleeve 3, preventing the open sleeve 3 from detaching. The engagement friction between the cylindrical cap 4 and the cylindrical base 2 and the open sleeve 3 is between 30N and 70N, thus preventing the cylindrical cap 4 from detaching.

[0029] like Figure 3 , Figure 4 and Figure 5 As shown, the special clamp provided in this embodiment of the utility model is applicable to the repairable fiber optic adapter as described above, including: a cylindrical support 8, an upper cap 9, a pin 16, and a force-applying device; an inner hollow groove 10 is formed from the bottom end to the top end of the cylindrical support 8, and an inlet / outlet groove 11 extends from the side wall of the cylindrical support 8 towards the center; a through hole of different diameters is provided at the center of the end face of the upper cap 9; the large diameter through hole 12 of the through hole is located at the bottom end of the upper cap 9, and the small diameter through hole 13 of the through hole is located at the top end of the upper cap 9. The diameter of the groove 11 is greater than the width of the groove 11; the cap 9 is fastened to the top of the cylindrical support 8; the width of the groove 11 is less than the inner diameter of the first end of the cylindrical cap 4 and greater than the outer diameter of the cylindrical base 2; the diameter of the large diameter through hole 12 in the reducing through hole is greater than the diameter of the connecting flange 6 on the outer wall of the cylindrical cap 4; the fiber optic adapter can be set in the reducing through hole and located at the top of the cylindrical support 8; the ejector pin 16 can be inserted from the second end of the open sleeve 3 to apply pressure to the end face of the fiber optic adapter 1; the force application device can apply pressure to the ejector pin 16.

[0030] To prevent the fiber optic adapter from shaking during pressurization and to improve stability, the diameter of the small-diameter through-hole 13 in the reducing through-hole is slightly larger than the outer diameter of the cylindrical cap 4.

[0031] To increase the stability between the upper cap 9 and the cylindrical support 8, the upper cap 9 is snapped onto the top of the cylindrical support 8, and the snapping friction between the inner wall of the upper cap 9 and the outer wall of the cylindrical support 8 is between 3 and 5 N, thereby achieving a sliding fit.

[0032] To further increase the stability of the cylindrical support 8, the bottom end of the cylindrical support 8 has a flange 14.

[0033] In this embodiment, the force-applying device is a stamping press or a hammer.

[0034] The repair process of the repairable fiber optic adapter provided in this embodiment of the present invention will be described in detail below:

[0035] First, place the fiber optic adapter into the groove 11 on the side wall of the cylindrical support 8 and onto the top of the cylindrical support 8. Then, snap the upper cap 9 onto the top of the cylindrical support 8. At this point, the fiber optic adapter is in the through hole of the upper cap 9. Next, insert the ejector pin 16 from the second end of the open sleeve 3, pressing against the end face of the fiber optic adapter 1. Figure 6 As shown. After applying pressure to the ejector pin 16 through the punching head, the assembled body consisting of the fiber optic ferrule 1, cylindrical base 2, optical fiber 15, and open sleeve 3 is ejected, as... Figure 7 As shown. The mating body will fall into the inner hollow groove 10 of the cylindrical support 8 through the inlet / outlet groove 11, while the cylindrical cap 4 will be positioned in the through hole of the different diameter, as shown. Figure 8 As shown. Next, remove the upper cap 9, take out the detached cylindrical cap 4, and then take out the assembled body consisting of fiber optic ferrule 1 + cylindrical base 2 + optical fiber 15 + open sleeve 3. Manually pull out the open sleeve 3. At this time, the repairable end face 17 of the fiber optic ferrule 1 is exposed, as shown. Figure 9 As shown. After grinding the end face 17 to be repaired, it can be reassembled and used again, completing the repair process of the fiber optic adapter.

[0036] In summary, the embodiments of this utility model not only achieve convenient assembly, high installation reliability, and repairability, but also improve product yield.

[0037] Any aspects of this utility model not described in detail are well-known to those skilled in the art. Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model and not to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this utility model without departing from the spirit and scope of the technical solutions of this utility model, and all such modifications and substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A repairable fiber optic adapter, characterized in that, include: Fiber optic connector, cylindrical base, open sleeve and cylindrical cap; The fiber optic insert is snapped into the cylindrical base, and the end face of the fiber optic insert extends out of the first end of the cylindrical base; the inner wall of the first end of the cylindrical base and the outer wall of the fiber optic insert form an annular groove structure; the first end of the open sleeve is snapped into the annular groove structure; the first end of the cylindrical cap is snapped into the outside of the cylindrical base and the open sleeve; a connecting flange is provided on the outer wall of the cylindrical cap.

2. The repairable fiber optic adapter as described in claim 1, characterized in that, The outer wall of the first end of the cylindrical base has a chamfered structure.

3. The repairable fiber optic adapter as described in claim 1 or 2, characterized in that, The snap-fit ​​friction between the fiber optic ferrule and the cylindrical base is between 50N and 70N, the snap-fit ​​friction between the open sleeve and the annular groove structure is between 3N and 5N, and the snap-fit ​​friction between the cylindrical cap and the cylindrical base and the open sleeve is between 30N and 70N.

4. A special clamp suitable for the repairable fiber optic adapter as described in any one of claims 1-3, characterized in that, include: A cylindrical support, a top cap, a pin, and a force-applying device are provided. An internal hollow groove is formed from the bottom to the top of the cylindrical support, and an inlet / outlet groove extends from the side wall of the cylindrical support towards the center. A through-hole of varying diameter is located at the center of the end face of the top cap. The larger diameter through-hole is located at the bottom of the top cap, and the smaller diameter through-hole is located at the top of the top cap. The diameter of the larger diameter through-hole is larger than the width of the inlet / outlet groove. The top cap is fastened to the cylindrical support. The top of the cylindrical base; the width of the groove is smaller than the inner diameter of the first end of the cylindrical cap and larger than the outer diameter of the cylindrical base; the diameter of the large diameter through hole in the reducing hole is larger than the diameter of the connecting flange on the outer wall of the cylindrical cap; the fiber optic ferrule adapter can be disposed in the reducing hole and located at the top of the cylindrical support; the ejector pin can be inserted from the second end of the open sleeve to apply pressure to the end face of the fiber optic ferrule; the force-applying device can apply pressure to the ejector pin.

5. The special fixture as described in claim 4, characterized in that, The diameter of the smaller diameter through hole in the reducing through hole is slightly larger than the outer diameter of the cylindrical cap.

6. The special fixture as described in claim 4, characterized in that, The upper cap is snapped onto the top of the cylindrical support, and the snapping friction between the inner wall of the upper cap and the outer wall of the cylindrical support is between 3 and 5 N.

7. The special fixture as described in claim 4, characterized in that, The cylindrical support has a flange at its bottom end.

8. The special fixture as described in claim 4, characterized in that, The force-applying device is a stamping machine or a hammer.