Lightweight ash removal vehicle applied to FS dust remover

Abstract

The utility model relates to the technical field of dust removers, in particular to a light-weight dust removal vehicle applied to an FS dust remover, which comprises a dust removal trolley, two transverse wheels are mounted in the dust removal trolley, transverse plates are fixedly connected to the sides, close to each other, of the two transverse wheels, two mounting plates are fixedly connected to the side face of the dust removal trolley, and the two mounting plates are fixedly connected to the side face of the dust removal trolley. A compressed air tank is fixedly connected to the sides, away from the ash removal trolley, of the two mounting plates, the output end of the compressed air tank communicates with a connecting pipe, the other end of the connecting pipe is fixedly connected with a pulse valve, the output end of the pulse valve is fixedly connected with an air pipeline, and the air pipeline is mounted on the upper surface of the transverse plate. And four connecting blocks are fixedly connected to the upper surface of the transverse plate. According to the utility model, the problems of high energy consumption and low efficiency of ash removal work due to the fact that a high-pressure fan or fixed mechanical ash removal equipment is usually adopted in the traditional ash removal mode and the large-scale ash removal equipment is often not flexible enough to move are solved.

Description

Technical Field

[0001] This utility model relates to the field of dust collector technology, and in particular to a lightweight dust removal vehicle used in FS dust collectors. Background Technology

[0002] The FS dust collector is a high-efficiency bag filter, mainly used in industrial production to remove particulate matter from dust-laden gases, protecting the environment and equipment. To ensure the effectiveness of the FS dust collector, when a large amount of dust accumulates on the surface of its filter bags, it is necessary to clean the dust from the filter bags to complete the dust removal process.

[0003] Existing technologies often have the following drawbacks: traditional dust removal methods typically use high-pressure blowers or fixed mechanical dust removal equipment, and the movement of large dust removal equipment is often not flexible enough, resulting in high energy consumption and low efficiency in dust removal work.

[0004] Therefore, this utility model provides a lightweight dust removal vehicle for use in FS dust collectors. Utility Model Content

[0005] The purpose of this utility model is to solve the shortcomings of the existing technology, which is that traditional dust removal methods usually use high-pressure fans or fixed mechanical dust removal equipment, and the movement of large dust removal equipment is often not flexible enough, resulting in high energy consumption and low efficiency in dust removal work. Therefore, a lightweight dust removal vehicle for FS dust collectors is proposed.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: a lightweight dust removal cart for FS dust collectors, comprising a dust removal cart, wherein two horizontal wheels are installed inside the dust removal cart, and a horizontal plate is fixedly connected to the side of the two horizontal wheels that are close to each other. Two mounting plates are fixedly connected to the side of the dust removal cart, and a compressed air tank is fixedly connected to the side of the two mounting plates that are away from the dust removal cart. The output end of the compressed air tank is connected to a connecting pipe, and the other end of the connecting pipe is fixedly connected to a pulse valve. The output end of the pulse valve is fixedly connected to an air pipe, and the air pipe is installed on the upper surface of the horizontal plate. Four connecting blocks are fixedly connected to the upper surface of the horizontal plate, and all four connecting blocks are fixedly connected to the air pipe. Several air holes are opened on the surface of the air pipe.

[0007] The effect achieved by the above components is as follows: through the installed compressed air tank, connecting pipe and pulse valve, compressed gas can be delivered to the air pipeline, and then the compressed gas is delivered to the filter bag through the air hole to achieve the effect of dust removal.

[0008] Preferably, the inner wall of the dust removal trolley is fixedly connected to two second fixing plates, and the inner walls of the two second fixing plates are rotatably connected to parallel drive screws. The surface of the parallel drive screws is fitted with drive plates, and the parallel drive screws are threaded into the inner wall of the drive plates. The drive plates are fixedly connected to the cross plate.

[0009] The effect achieved by the above components is as follows: the second fixing plate ensures the connection between the parallel drive screw and the dust removal trolley while allowing the parallel drive screw to rotate. Thus, the rotation of the parallel drive screw can be used to control the drive plate to move the horizontal plate.

[0010] Preferably, the inner wall of the dust removal trolley is fixedly connected to two third fixing plates, and both third fixing plates are rotatably connected to the parallel drive screw.

[0011] The effect achieved by the above components is that, through the installation of the third fixing plate, the stability of the parallel drive screw during rotation can be improved without affecting its rotation.

[0012] Preferably, a mounting bracket is fixedly connected to the surface of the dust removal trolley, a servo motor is fixedly connected to the inner wall of the mounting bracket, a rotating rod is fixedly connected to the output end of the servo motor, and a first conical wheel is fixedly connected to the end of the rotating rod near the parallel drive screw.

[0013] The effects achieved by the above components are as follows: the servo motor can control the rotation of the rotating rod and the first conical wheel, and the mounting bracket can improve the stability of the servo motor output.

[0014] Preferably, the dust removal trolley has two first fixed plates fixedly connected to the side of the first cone wheel, and an output shaft is rotatably connected to the side of the two first fixed plates that are close to each other. A second cone wheel is fixedly connected to the surface of the output shaft, and the second cone wheel meshes with the first cone wheel.

[0015] The effect achieved by the above components is as follows: the output shaft can be installed through the first fixing plate, and the rotation of the first conical wheel can drive the second conical wheel to rotate, thereby controlling the rotation of the output shaft.

[0016] Preferably, two third cone wheels are fixedly connected to the surface of the output shaft, and a fourth cone wheel is fixedly connected to one end of the parallel drive screw near the third cone wheel, and the fourth cone wheel meshes with the third cone wheel.

[0017] The effect achieved by the above components is that the rotation of the output shaft can drive the third cone wheel to rotate, thereby utilizing the meshing relationship between the third and fourth cone wheels to drive the fourth cone wheel to rotate.

[0018] Preferably, the surfaces of the parallel drive screw and the output shaft are fitted with two second shielding boxes. The fourth and third conical wheels are both installed inside the second shielding boxes. A second connecting plate is fixedly connected to the side of each of the two second shielding boxes near the first fixed plate. The second connecting plate is fixedly connected to the first fixed plate. The surfaces of the output shaft and the rotating rod are fitted with a first shielding box. A first connecting plate is fixedly connected to the side of the first shielding box away from the dust removal trolley. The first connecting plate is fixedly connected to the mounting bracket. The first and second conical wheels are installed inside the first shielding boxes.

[0019] The effect achieved by the above components is that, through the setting of the first and second shielding boxes, the meshing transmission effect between the first and second cone wheels, as well as between the third and fourth cone wheels, can be guaranteed as much as possible.

[0020] Preferably, both sides of the drive plate are fixedly connected to collars, which are sleeved on the surface of the parallel drive screw. The inner wall of the collar is fixedly connected to a plurality of bristles, which abut against the surface of the parallel drive screw.

[0021] The effect achieved by the above components is that the bristles can be installed through the set collar, so that the surface of the parallel drive screw can be cleaned by the bristles during the movement of the drive plate.

[0022] In summary:

[0023] 1. In this utility model, the energy consumption during the cleaning process can be reduced and the mobility of the cleaning equipment can be improved by setting up a cleaning trolley, compressed air tank, pulse valve and air pipeline, thereby improving the efficiency of the cleaning work. At the same time, the relatively simple equipment structure can facilitate the maintenance of the cleaning equipment.

[0024] 2. In this utility model, by setting the first shielding box and the second shielding box, the dust being cleaned can be prevented from falling onto the surfaces of the first cone wheel, the second cone wheel, the third cone wheel and the fourth cone wheel, thereby maximizing the transmission effect. By setting the collar and brush bristles, the dust on the surface of the parallel drive screw can be cleaned, thereby maximizing the driving effect of the parallel drive screw on the drive plate. Attached Figure Description

[0025] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0026] Figure 2 This is a schematic diagram of the exploded structure of this utility model;

[0027] Figure 3 This utility model Figure 1 Enlarged view of point A;

[0028] Figure 4 This utility model Figure 2 A partial structural diagram;

[0029] Figure 5 This utility model Figure 2 Enlarged view of point B.

[0030] Legend: 1. Dust removal trolley; 2. Horizontal wheel; 3. Horizontal plate; 4. Air duct; 5. Air vent; 6. Pulse valve; 7. Connecting pipe; 8. Compressed air tank; 9. Mounting plate; 10. Mounting bracket; 11. Servo motor; 12. Rotating rod; 13. First conical wheel; 14. Second conical wheel; 15. Output shaft; 16. Third conical wheel; 17. First fixing plate; 18. Fourth conical wheel; 19. Parallel drive screw; 20. Second fixing plate; 21. Third fixing plate; 22. First shielding box; 23. First connecting plate; 24. Second shielding box; 25. Second connecting plate; 26. Connecting block; 27. Drive plate; 28. Collar; 29. ​​Brush bristles. Detailed Implementation

[0031] Reference Figure 1 and Figure 2 as well as Figure 3 As shown, this utility model provides a technical solution: a lightweight dust removal cart for an FS dust collector, including a dust removal cart 1. Two horizontal wheels 2 are installed inside the dust removal cart 1. A horizontal plate 3 is fixedly connected to the side of the two horizontal wheels 2 that are close to each other. Two mounting plates 9 are fixedly connected to the side of the dust removal cart 1. A compressed air tank 8 is fixedly connected to the side of the two mounting plates 9 away from the dust removal cart 1. The output end of the compressed air tank 8 is connected to a connecting pipe 7. The other end of the connecting pipe 7 is fixedly connected to a pulse valve 6. The output end of the pulse valve 6 is fixedly connected to an air pipe 4. The air pipe 4 is installed on the upper surface of the horizontal plate 3. Four connecting blocks 26 are fixedly connected to the upper surface of the horizontal plate 3, and all four connecting blocks 26 are fixedly connected to the air pipe 4. Several air holes 5 are opened on the surface of the air pipe 4. Through the compressed air tank 8, connecting pipe 7, and pulse valve 6, compressed gas can be delivered to the air pipe 4, thereby delivering the compressed gas to the filter bag through the air holes 5, achieving the dust removal effect.

[0032] The following is a detailed explanation of its overall setup and function.

[0033] Reference Figures 1-5As shown in this embodiment: Two second fixing plates 20 are fixedly connected to the inner wall of the dust cleaning trolley 1. Parallel drive screws 19 are rotatably connected to the inner walls of both second fixing plates 20. A drive plate 27 is fitted onto the surface of the parallel drive screw 19, and the parallel drive screw 19 is threaded into the inner wall of the drive plate 27. The drive plate 27 is fixedly connected to the horizontal plate 3. The second fixing plates 20 ensure the connection between the parallel drive screw 19 and the dust cleaning trolley 1 while allowing the parallel drive screw 19 to rotate. The rotation of the parallel drive screw 19 can then control the drive plate 27 to move the horizontal plate 3. Two third fixing plates 21 are fixedly connected to the inner wall of the dust cleaning trolley 1, and both third fixing plates 21 are rotatably connected to the parallel drive screw 19. The third fixing plates 21 improve the stability of the parallel drive screw 19 during rotation without affecting its rotation. A mounting bracket 10 is fixedly connected to the surface of the dust cleaning trolley 1. A servo motor 11 is fixedly connected to the inner wall of the mounting bracket 10. A rotating rod 12 is fixedly connected to the output end of the servo motor 11. A first conical wheel 13 is fixedly connected to the end of the rotating rod 12 near the parallel drive screw 19. The servo motor 11 controls the rotation of the rotating rod 12 and the first conical wheel 13. The mounting bracket 10 improves the stability of the servo motor 11's output. Two first fixing plates 17 are fixedly connected to the side of the dust cleaning trolley 1 near the first conical wheel 13. An output shaft 15 is rotatably connected to the side of the two first fixing plates 17 that are close to each other. A second conical wheel 14 is fixedly connected to the surface of the output shaft 15, and the second conical wheel 14 meshes with the first conical wheel 13. The output shaft 15 can be mounted on the first fixing plates 17. The rotation of the first conical wheel 13 drives the second conical wheel 14 to rotate, thereby controlling the rotation of the output shaft 15.

[0034] Two third conical wheels 16 are fixedly connected to the surface of the output shaft 15. A fourth conical wheel 18 is fixedly connected to one end of the parallel drive screw 19 near the third conical wheels 16, and the fourth conical wheel 18 meshes with the third conical wheels 16. By rotating the output shaft 15, the third conical wheels 16 can be driven to rotate, thereby utilizing the meshing relationship between the third conical wheels 16 and the fourth conical wheels 18 to drive the fourth conical wheel 18 to rotate. Two second shielding boxes 24 are fitted onto the surfaces of the parallel drive screw 19 and the output shaft 15. The fourth conical wheel 18 and the third conical wheel 16 are both installed inside the second shielding boxes 24. A second connecting plate 25 is fixedly connected to the side of each second shielding box 24 closest to the first fixed plate 17. The second connecting plate 25 is fixedly connected to the first fixed plate 17. A first shielding box 22 is fitted onto the surface of the output shaft 15 and the rotating rod 12. A first connecting plate 23 is fixedly connected to the side of the first shielding box 22 away from the dust removal trolley 1. The first connecting plate 23 is fixedly connected to the mounting bracket 10. The first conical wheel 13 and the second conical wheel 14 are installed inside the first shielding box 22. By using the first shielding box 22 and the second shielding box 24, the meshing transmission effect between the first conical wheel 13 and the second conical wheel 14, and between the third conical wheel 16 and the fourth conical wheel 18, can be guaranteed as much as possible. Both sides of the drive plate 27 are fixedly connected to collars 28, which are sleeved on the surface of the parallel drive screw 19. Several bristles 29 are fixedly connected to the inner wall of the collars 28, and each bristle 29 abuts against the surface of the parallel drive screw 19. The collars 28 allow the bristles 29 to be installed, enabling the surface of the parallel drive screw 19 to be cleaned using the bristles 29 during the movement of the drive plate 27.

[0035] Working principle: When the filter bags of the FS dust collector need to be cleaned, the cleaning trolley 1 is first moved to the filter bag to be cleaned. The servo motor 11 on the mounting frame 10 is started, which drives the rotating rod 12 and the first cone wheel 13 to rotate. The rotation of the first cone wheel 13 drives the output shaft 15 to rotate on the surface of the first fixed plate 17 through the second cone wheel 14, thereby controlling the third cone wheel 16 to drive the fourth cone wheel 18 to rotate. This causes the parallel drive screw 19 to rotate on the inner wall of the second fixed plate 20 and the surface of the third fixed plate 21. At this time, under the restriction of the horizontal wheel 2, the drive plate 27 drives the horizontal plate 3 to move, thereby adjusting the position of the air duct 4 through the connecting block 26. At the same time, the collar... 28 drives the brush bristles 29 to clean the surface of the parallel drive screw 19. After the position of the air duct 4 is adjusted, compressed gas is delivered to the air duct 4 through the compressed air tank 8, connecting pipe 7 and pulse valve 6. The compressed gas is then sprayed onto the filter bag through the air hole 5 to clean the filter bag. The compressed air tank 8 can be fixed to the dust cleaning trolley 1 by the mounting plate 9. The first shielding box 22 and the second shielding box 24 can be installed by the first connecting plate 23 and the second connecting plate 25 to minimize the impact of the cleaned dust on the transmission effect between the first cone wheel 13 and the second cone wheel 14, as well as between the third cone wheel 16 and the fourth cone wheel 18. By using the cleaning trolley 1, compressed air tank 8, pulse valve 6, and air pipeline 4, energy consumption during the cleaning process can be reduced, the mobility of the cleaning equipment can be improved, and thus the efficiency of the cleaning work can be increased. At the same time, the relatively simple equipment structure makes it easy to maintain the cleaning equipment. By using the first shielding box 22 and the second shielding box 24, the cleaning dust can be prevented from falling onto the surfaces of the first cone wheel 13, the second cone wheel 14, the third cone wheel 16, and the fourth cone wheel 18, thereby maximizing the transmission effect. By using the collar 28 and the brush bristles 29, the dust on the surface of the parallel drive screw 19 can be cleaned, thereby maximizing the driving effect of the parallel drive screw 19 on the drive plate 27.

[0036] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

Claims

1. A lightweight dust removal cart for use in FS dust collectors, characterized in that: The device includes a dust removal trolley (1), which has two horizontal wheels (2) installed inside. A horizontal plate (3) is fixedly connected to the side of the two horizontal wheels (2) that are close to each other. Two mounting plates (9) are fixedly connected to the side of the dust removal trolley (1). A compressed air tank (8) is fixedly connected to the side of the two mounting plates (9) that are away from the dust removal trolley (1). A connecting pipe (7) is connected to the output end of the compressed air tank (8). A pulse valve (6) is fixedly connected to the other end of the connecting pipe (7). An air pipe (4) is fixedly connected to the output end of the pulse valve (6). The air pipe (4) is installed on the upper surface of the horizontal plate (3). Four connecting blocks (26) are fixedly connected to the upper surface of the horizontal plate (3). All four connecting blocks (26) are fixedly connected to the air pipe (4). Several air holes (5) are opened on the surface of the air pipe (4).

2. The lightweight dust removal cart for use in FS dust collectors according to claim 1, characterized in that: The inner wall of the dust removal trolley (1) is fixedly connected to two second fixing plates (20). The inner walls of the two second fixing plates (20) are rotatably connected to parallel drive screws (19). The surface of the parallel drive screws (19) is fitted with a drive plate (27). The parallel drive screws (19) are threaded into the inner wall of the drive plate (27). The drive plate (27) is fixedly connected to the cross plate (3).

3. A lightweight dust removal cart for use in FS dust collectors according to claim 2, characterized in that: The inner wall of the dust removal trolley (1) is fixedly connected to two third fixing plates (21), and both third fixing plates (21) are rotatably connected to the parallel drive screw (19).

4. A lightweight dust removal cart for use in FS dust collectors according to claim 2, characterized in that: The surface of the dust removal trolley (1) is fixedly connected to a mounting bracket (10), the inner wall of the mounting bracket (10) is fixedly connected to a servo motor (11), the output end of the servo motor (11) is fixedly connected to a rotating rod (12), and the end of the rotating rod (12) near the parallel drive screw (19) is fixedly connected to a first conical wheel (13).

5. A lightweight dust removal cart for use in FS dust collectors according to claim 4, characterized in that: The dust removal trolley (1) has two first fixing plates (17) fixedly connected to the side of the first cone wheel (13). The two first fixing plates (17) are rotatably connected to the side of the two first fixing plates (17) that are close to each other. The surface of the output shaft (15) is fixedly connected to a second cone wheel (14), and the second cone wheel (14) meshes with the first cone wheel (13).

6. A lightweight dust removal cart for use in FS dust collectors according to claim 5, characterized in that: Two third cone wheels (16) are fixedly connected to the surface of the output shaft (15). A fourth cone wheel (18) is fixedly connected to one end of the parallel drive screw (19) near the third cone wheel (16). The fourth cone wheel (18) meshes with the third cone wheel (16).

7. A lightweight dust removal cart for use in FS dust collectors according to claim 6, characterized in that: Two second shielding boxes (24) are fitted on the surfaces of the parallel drive screw (19) and the output shaft (15). The fourth cone wheel (18) and the third cone wheel (16) are both installed inside the second shielding boxes (24). A second connecting plate (25) is fixedly connected to the side of the two second shielding boxes (24) near the first fixing plate (17). The second connecting plate (25) is fixedly connected to the first fixing plate (17). A first shielding box (22) is fitted on the surface of the output shaft (15) and the rotating rod (12). A first connecting plate (23) is fixedly connected to the side of the first shielding box (22) away from the dust removal trolley (1). The first connecting plate (23) is fixedly connected to the mounting bracket (10). The first cone wheel (13) and the second cone wheel (14) are installed inside the first shielding box (22).

8. A lightweight dust removal vehicle for use in FS dust collectors according to claim 2, characterized in that: Both sides of the drive plate (27) are fixedly connected with collars (28), which are sleeved on the surface of the parallel drive screw (19). The inner wall of the collar (28) is fixedly connected with a number of bristles (29), and the number of bristles (29) abut against the surface of the parallel drive screw (19).

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