Reel jaw structure convenient to disassemble and assemble

By designing a combination of a hollow spindle, an arc-shaped block, a clamping block, and an arc-shaped disassembly and assembly tool, the problem of difficult disassembly and assembly of the reel jaws was solved, achieving convenient disassembly and assembly and efficient production.

CN224279182UActive Publication Date: 2026-05-26CHINA NON-FERROUS METALS PROCESSING TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
CHINA NON-FERROUS METALS PROCESSING TECH CO LTD
Filing Date
2025-07-31
Publication Date
2026-05-26

AI Technical Summary

Technical Problem

The existing reel structure has difficult jaw assembly and disassembly, resulting in long operation time, high manpower requirements, and low work efficiency.

Method used

A structure including a hollow spindle, an arc-shaped block, a clamp block, a jaw, and a disassembly/assembly tool was designed. The arc-shaped design of the disassembly/assembly tool and the cooperation of the spring sleeve spring simplify the disassembly/assembly process of the jaw and reduce labor intensity and cost.

Benefits of technology

It enables convenient assembly and disassembly of the jaws, reducing labor intensity and enterprise costs, and improving production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a reel jaw structure convenient to disassemble and assemble, which comprises a hollow main shaft, a plurality of arched blocks and a clamp block are uniformly arranged on the peripheral side of the hollow main shaft, a jaw comprises an upper clamp block and a lower clamp block, a jaw is arranged between the upper clamp block and the lower clamp block, a jaw strip is arranged on the inner side of the jaw, and a plurality of arc-shaped blocks are uniformly arranged on the inner side of the jaw strip. A mounting shaft is arranged on the lower side between the upper clamp block and the lower clamp block, and a mounting groove corresponding to the mounting shaft is formed in the side surface of the hollow main shaft. An upper jaw spring sleeve is arranged on the inner side of the upper clamp block, and an upper jaw spring is arranged on the inner side of the upper jaw spring sleeve. The structure is simple in disassembly and assembly working principle, reasonable in design, easy and convenient to operate and reliable to use, the requirement for convenience of disassembly and assembly of the reel clamp block during maintenance can be met, the labor intensity of workers for disassembly and assembly of the reel jaw is reduced, the use of manpower resources is reduced, the one-time production cost and the use and maintenance cost of enterprises are reduced, and meanwhile the production efficiency is improved.
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Description

Technical Field

[0001] This utility model relates to the field of reel technology, specifically a reel jaw structure that is easy to assemble and disassemble. Background Technology

[0002] The reel is a crucial component of an uncoiler or coiler, responsible for functions such as strip feeding, clamping (using the expansion cylinder), winding, and diameter reduction (using the expansion cylinder). Reels come in various forms, and the jaws are consumable parts that require frequent disassembly and assembly during production. However, existing reel jaw structures are extremely difficult to disassemble and assemble, resulting in lengthy processes, high labor costs, cumbersome operations, and low work efficiency. Therefore, we propose a reel jaw structure that facilitates disassembly and assembly. Utility Model Content

[0003] The technical problem to be solved by this utility model is to overcome the existing defects and provide a reel jaw structure that is easy to disassemble and assemble. It is simple to operate, reliable in use, and can meet the convenience of disassembling and assembling the reel jaw during maintenance. It reduces the labor intensity of workers in disassembling and assembling the reel jaw, reduces the use of human resources, and reduces the enterprise's primary production cost and maintenance cost. It can effectively solve the problems in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a reel jaw structure that is easy to assemble and disassemble, comprising a hollow spindle, wherein a plurality of bow-shaped blocks and a jaw block are evenly arranged on the periphery of the hollow spindle, the jaw includes an upper jaw block and a lower jaw block, a jaw is provided between the upper jaw block and the lower jaw block, a jaw strip is provided on the inner side of the jaw, an installation shaft is provided on the lower side between the upper jaw block and the lower jaw block, and an installation groove corresponding to the installation shaft is opened on the side surface of the hollow spindle.

[0005] As a preferred embodiment of this utility model, an upper jaw spring sleeve is provided on the inner side of the upper jaw block, and an upper jaw spring is provided on the inner side of the upper jaw spring sleeve.

[0006] As a preferred embodiment of this utility model, a lower jaw spring sleeve is provided on the inner side of the lower jaw block, and a lower jaw spring is provided on the inner side of the lower jaw spring sleeve.

[0007] As a preferred technical solution of this utility model, it also includes a disassembly and assembly tool, the cross-section of which is an arc shape corresponding to the mounting shaft, and the inner diameter of the disassembly and assembly tool is slightly larger than the outer diameter of the mounting shaft.

[0008] As a preferred embodiment of this utility model, the length of the disassembly and assembly tool is at least 100mm shorter than the length of the installation shaft.

[0009] Compared with the prior art, the beneficial effects of this utility model are: the disassembly and assembly working principle of this structure is simple, the design is reasonable, the operation is convenient, and the use is reliable. It can meet the convenience of disassembling and assembling the reel clamp during maintenance, reduce the labor intensity of workers in disassembling and assembling the reel clamp, reduce the use of human resources, and reduce the enterprise's primary production cost and maintenance cost, while improving production efficiency. Attached Figure Description

[0010] Figure 1 This is a cross-sectional structural diagram of the present invention;

[0011] Figure 2 This is a side sectional view of the present invention.

[0012] Figure 3 This is a side view of the disassembly and assembly tool of this utility model.

[0013] Figure 4 This is a three-dimensional structural diagram of the disassembly and assembly tool of this utility model;

[0014] Figure 5 A three-dimensional structural diagram of the disassembly and assembly tool and the upper and lower clamp blocks of this utility model;

[0015] Figure 6 This is a schematic diagram showing the state of the assembly and disassembly process of this utility model;

[0016] Figure 7 This is a schematic diagram showing the state of the assembly and disassembly process of this utility model.

[0017] In the diagram: 1 Upper jaw block, 2 Upper jaw spring, 3 Upper jaw spring sleeve, 4 Lower jaw spring sleeve, 5 Lower jaw spring, 6 Jaw bar, 7 Lower jaw block, 8 Hollow spindle, 9 Disassembly and assembly tools. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] Please see Figure 1-7This utility model provides a technical solution: a reel jaw structure that is easy to assemble and disassemble, including a hollow spindle 8. Several bow-shaped blocks and a clamping block are evenly arranged around the periphery of the hollow spindle 8. The bow-shaped blocks, clamping block, hollow spindle 8, and corresponding corner blocks mounted on it form a cylinder capable of winding strip material. The jaw includes an upper clamping block 1 and a lower clamping block 7. A jaw is provided between the upper clamping block 1 and the lower clamping block 7 for biting and clamping the end of the strip material. A jaw strip 6 is provided inside the jaw for gripping the end of the strip material. A mounting shaft is provided on the lower side between the upper clamping block 1 and the lower clamping block 7. A mounting groove corresponding to the mounting shaft is opened on the side surface of the hollow spindle 8. The upper clamping block 1, the lower clamping block 7, and their accessories can be assembled together onto the hollow spindle 8 using a disassembly and assembly tool 9. The cross-section of the disassembly and assembly tool 9 is an arc shape corresponding to the mounting shaft. The inner diameter of the disassembly and assembly tool 9 is slightly larger than or equal to the outer diameter of the mounting shaft. The center of the disassembly and assembly tool 9 coincides with the rotation center of the upper and lower clamps.

[0020] By installing the clamp blocks and their accessories onto the hollow spindle 8 using the disassembly and assembly tool 9, the difficulty of disassembling and assembling the reel jaws can be greatly reduced, the time can be shortened, the labor intensity can be reduced, the one-time production cost and use and maintenance cost of the enterprise can be further reduced, and the work efficiency can be improved.

[0021] In a preferred embodiment, an upper jaw spring sleeve 3 is provided on the inner side of the upper jaw block 1, and an upper jaw spring 2 is provided on the inner side of the upper jaw spring sleeve 3; a lower jaw spring sleeve 4 is provided on the inner side of the lower jaw block 7, and a lower jaw spring 5 is provided on the inner side of the lower jaw spring sleeve 4. The upper jaw spring 2 and the lower jaw spring 5 upgrade the traditional rigid jaws to adaptive elastic jaws. Through triple coordination with the jaw bar 6 and the mounting shaft, adaptive clamping force can be achieved, preventing strip slippage. Simultaneously, the springs self-compensate when the jaws wear, ensuring a tight grip on the strip.

[0022] Furthermore, the upper jaw spring 2 and the lower jaw spring 5 are rectangular cross-section mold springs (stiffness ≥ 8 N / mm) with a pre-compression amount Δ = 2 mm, and are guided by the upper jaw spring sleeve 3 and the lower jaw spring sleeve 4 respectively to maintain coaxiality.

[0023] The disassembly / assembly tool 9 should have sufficient strength to overcome the combined force generated by the springs in the upper and lower jaws. The length of the disassembly / assembly tool 9 should be at least 100mm shorter than the length of the mounting shaft.

[0024] The disassembly and assembly process of this utility model is as follows:

[0025] First, assemble the jaw bar 6 onto the lower jaw block 7.

[0026] 2. Assemble the upper jaw block 1 and the lower jaw block 7 onto the disassembly and assembly tool 9, ensuring that the center of rotation of the jaws coincides with the center of the disassembly and assembly tool 9, that is, put the center of rotation of the jaws into the groove of the disassembly and assembly tool 9; the difference between the end face of the jaw drive side and the end face of the disassembly and assembly tool 9 is about 100mm, preferably 100-200mm.

[0027] 3. Reassemble the upper jaw spring 2, upper jaw spring sleeve 3, lower jaw spring sleeve 4, and lower jaw spring 5 onto the corresponding upper jaw block 1 and lower jaw block 7, as follows: Figure 5 ;

[0028] IV. Hoist and assemble the entire assembly onto the hollow spindle 8, ensuring that the jaw drive side enters the hollow spindle 8 first. Then, slowly slide the jaws into the hollow spindle 8. At this time, slowly remove the operating side face of the disassembly and assembly tool 9 from the operating side face of the jaws until the jaws are fully assembled into the hollow spindle 8. Figure 6 , Figure 7 .

[0029] This structure is designed with a simple principle and is easy to assemble and disassemble. It can meet the usage requirements for reel disassembly and maintenance, ensure the convenience and reliability of reel disassembly and assembly, further reduce the labor intensity of maintenance personnel, further save labor costs and enterprise maintenance costs, and improve production efficiency at the same time.

[0030] The parts not disclosed in this utility model are all prior art, and their specific structures, materials, and working principles will not be described in detail. Although embodiments of this utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of this utility model, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A reel jaw structure that is easy to assemble and disassemble, comprising a hollow spindle (8), characterized in that: The hollow spindle (8) has several bow-shaped blocks and a clamp block evenly arranged around its periphery. The clamp jaws include an upper clamp block (1) and a lower clamp block (7). A clamp jaw is provided between the upper clamp block (1) and the lower clamp block (7). A clamp jaw strip (6) is provided on the inner side of the clamp jaws. An installation shaft is provided on the lower side between the upper clamp block (1) and the lower clamp block (7). An installation groove corresponding to the installation shaft is opened on the side surface of the hollow spindle (8).

2. The easy-to-assemble and disassemble reel jaw structure according to claim 1, characterized in that: The upper jaw spring sleeve (3) is provided on the inner side of the upper jaw block (1), and the upper jaw spring (2) is provided on the inner side of the upper jaw spring sleeve (3).

3. The easy-to-assemble and disassemble reel jaw structure according to claim 1, characterized in that: The lower jaw block (7) is provided with a lower jaw spring sleeve (4) on its inner side, and a lower jaw spring (5) is provided on its inner side.

4. A reel jaw structure for easy assembly and disassembly according to any one of claims 1-3, characterized in that: It also includes a disassembly and assembly tool (9), the cross section of which is an arc shape corresponding to the mounting shaft, and the inner diameter of the disassembly and assembly tool (9) is slightly larger than the outer diameter of the mounting shaft.

5. The easy-to-assemble and disassemble reel jaw structure according to claim 4, characterized in that: The length of the disassembly and assembly tool (9) is at least 100 mm less than the length of the installation shaft.