Fuel nozzle cleaning device

By designing a fuel nozzle cleaning device, and utilizing a sealing gasket and a liquid guide tube in conjunction with a high-pressure pump backflushing technology, the problem of difficult-to-clean fuel nozzles after clogging is solved, improving the cleaning effect and injection accuracy.

CN224237247UActive Publication Date: 2026-05-15SHANDONG XINTAI QIUSHI ENERGY SAVING TECH CO LTD
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Patent Information

Application Number
CN202521159281.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-06-09
Publication Date
2026-05-15
Estimated Expiration
2035-06-09

AI Technical Summary

Technical Problem

Fuel injectors are prone to clogging after a period of use, and traditional cleaning methods are insufficient to completely remove residues, affecting injection accuracy and performance.

Method used

A fuel nozzle cleaning device was designed, including an injection mechanism and a cleaning mechanism. By using a sealing gasket and a liquid guide tube, a high-pressure pump is used to pump cleaning fluid into the nozzle to form a backwash, which thoroughly cleans the inside of the nozzle.

Benefits of technology

It improves the cleaning effect of fuel nozzles, ensures injection accuracy and performance, and solves the shortcomings of traditional cleaning methods.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a fuel nozzle cleaning device, which belongs to the technical field of fuel nozzles and comprises an injection mechanism, a nozzle part, a connecting pipe arranged on one side of the nozzle part and two fixing calipers used for clamping and fixing the nozzle part. The cleaning mechanism comprises a sealing gasket and a liquid guide pipe, the sealing gasket is used for being attached to the water outlet end of the nozzle piece, the liquid guide pipe communicates with the sealing gasket and is used for achieving back flushing on the nozzle piece, and the nozzle piece comprises a metal shell, a fixing screw installed in the metal shell in a threaded mode, a rotating groove formed in the metal shell and an atomizing piece arranged in the metal shell; the filter screen is fixedly mounted in the connecting pipe and is used for filtering. According to the utility model, through the cooperation between the sealing gasket and the liquid guide pipe, the high-pressure pump is used for pumping the cleaning liquid into the nozzle piece to form a backwashing function, so that the problem that the interior of the nozzle piece cannot be thoroughly cleaned in a traditional cleaning mode is solved, and the cleaning effect is improved.
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Description

Technical Field

[0001] This utility model belongs to the field of fuel nozzle technology, and specifically relates to a fuel nozzle cleaning device. Background Technology

[0002] The fuel injector is the core component of the fuel injection system. Its function is to deliver high-pressure fuel into the engine combustion chamber or intake manifold with precise injection quantity, atomization pattern, and injection timing. It consists of precision-machined nozzles, solenoid valves (electronic fuel injection systems) or mechanical control mechanisms (mechanical fuel injection systems), fuel passages, etc., and its opening and closing are controlled by the ECU or mechanical devices. A good fuel injector ensures that the fuel is fully atomized and mixed evenly with air, thereby improving combustion efficiency, reducing emissions, and optimizing engine power performance.

[0003] Fuel injectors are prone to clogging after a period of use, requiring disassembly and cleaning. However, due to their intricate internal structure, conventional cleaning methods often fail to completely remove residues, resulting in continued impact on injection accuracy and performance even after reinstallation. Utility Model Content

[0004] The purpose of this invention is to provide a fuel nozzle cleaning device, which aims to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A fuel nozzle cleaning device, comprising,

[0007] The spraying mechanism includes a nozzle component, a connecting pipe disposed on one side of the nozzle component, and two clamping clamps for holding and fixing the nozzle component.

[0008] The cleaning mechanism includes a sealing gasket for fitting the water outlet end of the nozzle assembly, and a liquid guide tube communicating with the sealing gasket for backwashing the nozzle assembly.

[0009] As a preferred embodiment of this utility model, the nozzle component includes a metal shell, a fixing screw threaded inside the metal shell, a rotating groove formed inside the metal shell, an atomizing plate disposed inside the metal shell, and a filter screen fixedly installed inside the connecting pipe for filtration.

[0010] As a preferred embodiment of the present invention, the spraying mechanism further includes a disassembly wrench for loosening the fixing screw, the size of which is adapted to the size of the fixing screw.

[0011] In a preferred embodiment of this invention, the side of the sealing gasket that contacts the nozzle component fits with the outer surface of the nozzle component.

[0012] As a preferred embodiment of this utility model, one end of the connecting pipe is threaded onto the inner side of the metal casing.

[0013] As a preferred embodiment of this utility model, the other end of the liquid guide tube is provided with a high-pressure pump for high-speed delivery of cleaning fluid.

[0014] Compared with the prior art, the beneficial effects of this utility model are: by cooperating between the sealing gasket and the liquid guide tube, the cleaning liquid is pumped into the nozzle component by a high-pressure pump to form a backwashing effect, which solves the problem that the traditional cleaning method cannot thoroughly clean the inside of the nozzle component and improves the cleaning effect. Attached Figure Description

[0015] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the nozzle component structure of this utility model.

[0018] In the diagram: 100, spraying mechanism; 110, nozzle component; 111, metal housing; 112, fixing screw; 113, rotating groove; 114, atomizing plate; 115, filter screen; 120, connecting pipe; 130, fixing clamp; 140, disassembly wrench; 200, cleaning mechanism; 210, sealing gasket; 220, liquid guide tube. Detailed Implementation

[0019] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0020] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0021] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0022] Example

[0023] Reference Figure 1-2 This is an embodiment of the present invention, which provides a fuel nozzle cleaning device, including,

[0024] The spraying mechanism 100 includes a nozzle component 110, a connecting pipe 120 disposed on one side of the nozzle component 110, and two fixing clamps 130 for clamping and fixing the nozzle component 110.

[0025] The cleaning mechanism 200 includes a sealing gasket 210 for fitting the water outlet end of the nozzle 110, and a liquid guide tube 220 that communicates with the sealing gasket 210 and is used to backwash the nozzle 110.

[0026] In this process, the cleaning fluid is pumped into the nozzle component 110 by the cooperation between the sealing gasket 210 and the liquid guide tube 220, forming a backwashing effect. This solves the problem that traditional cleaning methods cannot thoroughly clean the inside of the nozzle component 110, thus improving the cleaning effect.

[0027] Specifically, the nozzle component 110 includes a metal housing 111, a fixing screw 112 threaded inside the metal housing 111, a rotating groove 113 formed inside the metal housing 111, an atomizing plate 114 disposed inside the metal housing 111, and a filter screen 115 fixedly installed inside the connecting pipe 120 for filtration.

[0028] Furthermore, the spraying mechanism 100 also includes a loosening wrench 140 for loosening the fixing screw 112, the size of which is adapted to the size of the fixing screw 112.

[0029] The wrench 140 is used to loosen the fixing screw 112 by one turn to facilitate backwashing of the inside of the metal casing 111.

[0030] Preferably, the side of the sealing gasket 210 that contacts the nozzle element 110 fits the outer surface of the nozzle element 110.

[0031] Specifically, by fitting the side of the sealing gasket 210 that contacts the nozzle component 110 with the outer surface of the nozzle component 110, the tightness of the fit between the sealing gasket 210 and the surface of the nozzle component 110 is improved, thereby enhancing the sealing performance at the connection point, preventing pressure leakage, and improving the backwashing effect on the nozzle component 110.

[0032] Furthermore, one end of the connecting pipe 120 is threaded onto the inside of the metal casing 111.

[0033] One end of the connecting pipe 120 is threaded onto the inside of the metal housing 111 to facilitate the removal of the filter screen 115 from the metal housing 111 and to facilitate backwashing of the inside of the metal housing 111.

[0034] Furthermore, the other end of the liquid guide tube 220 is equipped with a high-pressure pump for high-speed delivery of cleaning fluid.

[0035] A high-pressure pump is used to pump the cleaning fluid out of the container and flow it into the interior of the metal casing 111 at high speed to backwash and clean its interior.

[0036] In use, the connecting pipe 120 is detached from one side of the metal housing 111, and the nozzle 150 is disassembled. The nozzle 110 is clamped and fixed using two clamping calipers 130. The disassembly wrench 140 is moved forward and the end of the disassembly wrench 140 is inserted into the inside of the fixing screw 112. After loosening the fixing screw 112 by one turn, the sealing gasket 210 is pressed against the surface of the nozzle 110. The high-pressure pump is started, so that high-speed cleaning fluid flows out of the liquid guide tube 220 to backwash the inside of the nozzle 110. After the rinsing is completed, the fixing screw 112 is tightened again with the disassembly wrench 140, and then the connecting pipe 120 is threaded onto one side of the nozzle 110.

[0037] In summary, by using the cooperation between the sealing gasket 210 and the liquid guide tube 220, the cleaning fluid is pumped into the nozzle component 110 by a high-pressure pump, forming a backwashing effect. This solves the problem that traditional cleaning methods cannot thoroughly clean the inside of the nozzle component 110, thus improving the cleaning effect.

[0038] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or rearranged according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0039] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.

[0040] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.

[0041] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A fuel nozzle cleaning device, characterized in that: include, The spraying mechanism (100) includes a nozzle (110), a connecting pipe (120) disposed on one side of the nozzle (110), and two clamping clamps (130) for clamping and fixing the nozzle (110). The cleaning mechanism (200) includes a sealing gasket (210) for fitting the water outlet end of the nozzle (110) and a liquid guide tube (220) communicating with the sealing gasket (210) and for backwashing the nozzle (110).

2. The fuel nozzle cleaning device according to claim 1, characterized in that: The nozzle component (110) includes a metal housing (111), a fixing screw (112) threaded inside the metal housing (111), a rotating groove (113) opened inside the metal housing (111), an atomizing plate (114) disposed inside the metal housing (111), and a filter screen (115) fixedly installed inside the connecting pipe (120) for filtration.

3. The fuel nozzle cleaning device according to claim 2, characterized in that: The spraying mechanism (100) also includes a loosening wrench (140) for loosening the fixing screw (112), the size of which is adapted to the size of the fixing screw (112).

4. The fuel nozzle cleaning device according to claim 3, characterized in that: The side of the sealing gasket (210) that contacts the nozzle element (110) fits with the outer surface of the nozzle element (110).

5. A fuel nozzle cleaning device according to claim 4, characterized in that: One end of the connecting pipe (120) is threaded onto the inside of the metal casing (111).

6. A fuel nozzle cleaning device according to claim 5, characterized in that: The other end of the liquid guide tube (220) is equipped with a high-pressure pump for high-speed delivery of cleaning fluid.