Uniform smearing device for polymer composite material

Abstract

The utility model discloses a polymer composite material uniform smearing device, and relates to the field of smearing devices for uniformly smearing composite materials on the outer wall of a shaft piece, the polymer composite material uniform smearing device comprises two semicircular butt-joint hoops, and the butt-joint ends of the two butt-joint hoops are integrally provided with butt-joint heads protruding outwards. The upper butt joint and the lower butt joint are fixedly connected through bolts and nuts, the butt joints in the screwing state drive the butt joint hoop to be clamped to the periphery of a to-be-repaired shaft, a first annular groove which is concave inwards is formed in one side of the butt joint hoop, a second annular groove which is concave inwards is formed in one side of the butt joint hoop, and the first annular groove and the second annular groove are connected through bolts. The second annular groove is located in the inner circumference of the first annular groove, connecting mechanisms are distributed and connected to the inner wall of the first annular groove and the inner wall of the second annular groove, and a scraping plate is fixedly installed at one end of each connecting mechanism. According to the device provided by the utility model, the surface of the shaft piece can be uniformly smeared, and the problem that the subsequent polishing strength is increased due to non-uniform smearing is avoided.

Description

Technical Field

[0001] This utility model relates to the field of coating devices for uniformly applying composite materials to the outer wall of shafts, specifically a uniform coating device for polymer composite materials. Background Technology

[0002] Polymer composite materials have excellent wear resistance and impact resistance. When pits or dents appear on the surface of metal parts during use, a more economical and practical repair method is to apply polymer composite materials to the surface of the metal parts to cover the damaged areas. After the composite material has been thermo-cured, it can then be polished.

[0003] In the existing technology, during the process of applying composite polymer material to the surface of the shaft, it is not easy to smooth the bottom of the shaft, which will result in the composite polymer material at the bottom of the shaft being in a thicker state, increasing the workload of subsequent grinding. Utility Model Content

[0004] The purpose of this invention is to provide a device for uniformly coating polymer composite materials in order to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a polymer composite material uniform coating device, comprising two semi-annular couplings, the two couplings having an outwardly protruding joint integrally formed at their joint ends, the upper and lower joints being fixedly connected by bolts and nuts, the joints being tightened causing the couplings to engage with the outer periphery of the shaft to be repaired, one side of the coupling having an inwardly recessed first annular groove, and another side of the coupling having an inwardly recessed second annular groove, the second annular groove being located within the inner periphery of the first annular groove, the inner walls of the first and second annular grooves being connected by connecting mechanisms, one end of the connecting mechanism being fixedly mounted with a scraper.

[0006] As a further embodiment of this utility model: the connecting mechanism includes a first sliding block slidably connected to the inner wall of the first annular groove and a second sliding block slidably connected to the inner circumference of the second annular groove. The outer side of the first sliding block is integrally formed with a first locking post that extends through to the outside of the docking hoop, and the outer side of the second sliding block is integrally formed with a second locking post that extends through to the outside of the docking hoop.

[0007] As a further embodiment of this utility model: one end of the first snap-fit ​​post and the second snap-fit ​​post is provided with an inwardly recessed docking groove, and a scraper is inserted into the inner wall of the docking groove.

[0008] As a further improvement of this utility model: the first snap-fit ​​post has a through hole in the interior longitudinally, and the scraper has a groove in the interior that is aligned with the through hole, and the groove is arranged vertically.

[0009] As a further improvement of this utility model, the back end of the first snap-fit ​​post is shorter than the front end of the first snap-fit ​​post.

[0010] Compared with the prior art, the beneficial effects of this utility model are:

[0011] The device provided in this application can achieve uniform coating on the surface of shaft parts, avoiding the problem of increased grinding intensity caused by uneven coating. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the docking of this utility model;

[0013] Figure 2 This is a schematic diagram of the structure of this utility model;

[0014] Figure 3 For the present utility model Figure 2 Enlarged view of a portion of point A in the middle;

[0015] Figure 4 This is a schematic diagram showing the connection between the connecting mechanism and the scraper of this utility model;

[0016] Figure 5 For the present utility model Figure 4 Another perspective on the structure.

[0017] In the diagram: 1. Butt joint; 2. Butt joint; 3. Annular groove No. 1; 4. Annular groove No. 2; 5. Scraper; 6. Sliding block No. 1; 7. Sliding block No. 2; 8. Snap-fit ​​post No. 1; 9. Snap-fit ​​post No. 2; 10. Through hole; 11. Groove. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] Please see Figures 1-5In this embodiment of the present invention, a polymer composite material uniform coating device includes two semi-annular coupling clamps 1. The coupling ends of the two coupling clamps 1 are integrally formed with outwardly protruding coupling heads 2. The upper and lower coupling heads 2 are fixedly connected by bolts and nuts. When the coupling head 2 is in a tightened state, it drives the coupling clamp 1 to be clamped on the outer periphery of the shaft to be repaired. One side of the coupling clamp 1 is formed with an inwardly recessed first annular groove 3, and another side of the coupling clamp 1 is formed with an inwardly recessed second annular groove 4. The second annular groove 4 is located on the inner periphery of the first annular groove 3. The inner walls of the first annular groove 3 and the second annular groove 4 are connected by connecting mechanisms. One end of the connecting mechanism is fixedly installed with a scraper 5.

[0020] In this embodiment: when repairing the worn surface of a shaft with composite material coating, two mating clamps 1 are clamped onto the surface of the shaft and the mating joint 2 is fixed with bolts and nuts. At this time, the two mating clamps 1 are clamped to the outer wall of the shaft. Then, a scraper 5 of suitable length is selected and connected to the connecting mechanism. During the connection process, attention should be paid to the thickness between the bottom end of the scraper 5 and the shaft. This thickness should meet the preset thickness of the composite material coating. After the connection is completed, the scraper 5 can be rotated around the outer circumference of the shaft by rotating the scraper 5. During this process, the scraper 5 can evenly coat the composite coating on the outer circumference of the shaft to achieve a consistent coating thickness.

[0021] Please refer to this carefully. Figure 2 and Figure 3 The connecting mechanism includes a first sliding block 6 that is slidably connected to the inner wall of the first annular groove 3 and a second sliding block 7 that is slidably connected to the inner circumference of the second annular groove 4. The outer side of the first sliding block 6 is integrally formed with a first locking post 8 that extends to the outside of the docking hoop 1. The outer side of the second sliding block 7 is integrally formed with a second locking post 9 that extends to the outside of the docking hoop 1. One end of the first locking post 8 and the second locking post 9 is provided with an inwardly recessed docking groove. A scraper 5 is inserted into the inner wall of the docking groove.

[0022] In this embodiment: When installing the scraper 5, one end of the scraper 5 is engaged with the mating groove inside the first locking post 8 and the second locking post 9, and then installed. After installation, when the scraper 5 is pulled to rotate circumferentially, the scraper 5 drives the first sliding block 6 to rotate in the first annular groove 3 through the first locking post 8 and the second locking post 9, and drives the second sliding block 7 to move in the second annular groove 4, thereby achieving the purpose of circumferential rotation of the scraper 5.

[0023] Please refer to this carefully. Figure 4 and Figure 5 The first snap-fit ​​post 8 has a through hole 10 longitudinally inside, and the scraper 5 has a groove 11 that is aligned with the through hole 10 inside. The groove 11 is vertically arranged, and the back end of the first snap-fit ​​post 8 is shorter than the front end of the first snap-fit ​​post 8.

[0024] In this embodiment: After one end of the scraper 5 is engaged with the mating groove, the distance between the scraper 5 and the outer periphery of the shaft is measured. If the distance is not up to standard, the height of the scraper 5 is adjusted by pulling it up and down until the bottom end of the scraper 5 and the outer periphery of the shaft meet the requirements. At this time, the bolt is passed through the through hole 10 and the groove 11, and the nut is used to tighten it until it is completely tightened, so that the scraper 5 can be fixed.

[0025] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A uniform coating device for polymer composite materials, comprising two semi-annular coupling clamps (1), characterized in that, The two mating hoops (1) have an outwardly protruding joint (2) integrally formed at their mating ends. The two joints (2) are fixedly connected by bolts and nuts. When the joints (2) are tightened, they cause the mating hoop (1) to be locked on the outer periphery of the shaft to be repaired. A first annular groove (3) is formed on one side of the mating hoop (1), and a second annular groove (4) is formed on one side of the mating hoop (1). The second annular groove (4) is located on the inner periphery of the first annular groove (3). The inner walls of the first annular groove (3) and the second annular groove (4) are connected by a connecting mechanism. A scraper (5) is fixedly installed at one end of the connecting mechanism.

2. The polymer composite material uniform coating device according to claim 1, characterized in that, The connecting mechanism includes a first sliding block (6) slidably connected to the inner wall of the first annular groove (3) and a second sliding block (7) slidably connected to the inner circumference of the second annular groove (4). The outer side of the first sliding block (6) is integrally formed with a first locking post (8) that extends to the outside of the docking hoop (1). The outer side of the second sliding block (7) is integrally formed with a second locking post (9) that extends to the outside of the docking hoop (1).

3. The polymer composite material uniform coating device according to claim 2, characterized in that, One end of the first snap-fit ​​post (8) and the second snap-fit ​​post (9) is provided with an inwardly recessed docking groove, and a scraper (5) is inserted into the inner wall of the docking groove.

4. The polymer composite material uniform coating device according to claim 3, characterized in that, The first snap-fit ​​post (8) has a through hole (10) in the interior longitudinal direction, and the scraper (5) has a groove (11) that is aligned with the through hole (10) in the interior, and the groove (11) is set vertically.

5. The polymer composite material uniform coating device according to claim 4, characterized in that, The back end of the first snap-fit ​​post (8) is shorter than the front end of the first snap-fit ​​post (8).

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