Device for detecting quality of aluminum ingot

Abstract

The utility model discloses a device for aluminum ingot quality detection, which comprises a first conveyor belt, a turntable is arranged above the first conveyor belt, two symmetrically distributed aluminum ingot openings are arranged on the surface of the turntable, and a clamping mechanism for clamping aluminum ingots is arranged on the upper surface of the turntable and positioned on one side of the aluminum ingot openings. A U-shaped frame is arranged on one side of the first conveying belt, and a driving mechanism used for driving the rotating disc to rotate is arranged on the U-shaped frame. According to the aluminum ingot detection device, the aluminum ingot openings are formed in the rotating disc and matched with the upper detection camera and the lower detection camera of the U-shaped frame, the surfaces of the upper side and the lower side of an aluminum ingot can be detected at the same time, and therefore double faces of the aluminum ingot can be detected at a time, and detection efficiency is greatly improved.

Description

Technical Field

[0001] This utility model belongs to the field of metal quality testing technology, and in particular relates to a device for testing the quality of aluminum ingots. Background Technology

[0002] Aluminum ingots, due to their lightweight, high strength, and corrosion resistance, are widely used in aerospace, power packaging, and manufacturing industries. However, in actual industrial production, the surface of aluminum ingots is easily damaged during high-temperature cooling or slag removal, leading to inclusions, flash, and burrs. These defects directly affect the strength, wear resistance, and aesthetics of the aluminum ingots, shortening their service life and causing significant economic losses to enterprises. Therefore, effective inspection of the surface quality of aluminum ingot alloys is crucial.

[0003] Currently, aluminum ingot quality inspection is generally carried out by a combination of manual and mechanical inspection. Existing inspection equipment cannot flip the aluminum ingots during inspection, and cannot perform a comprehensive inspection of the aluminum ingots in one go. In addition, although existing inspection equipment can detect unqualified products, the unqualified products will still be transported down the conveyor belt with qualified products, making it difficult to separate the unqualified products. Utility Model Content

[0004] The purpose of this invention is to provide a device for detecting the quality of aluminum ingots, so as to solve the technical problems mentioned in the background art.

[0005] To achieve the above objectives, the specific technical solution of this utility model is as follows: A device for aluminum ingot quality inspection includes a first conveyor belt, a turntable is arranged above the first conveyor belt, the surface of the turntable is provided with two symmetrically distributed aluminum ingot openings, and a clamping mechanism for clamping the aluminum ingot is arranged on the upper surface of the turntable on one side of the aluminum ingot opening, a U-shaped frame is arranged on one side of the first conveyor belt, a driving mechanism for driving the turntable to rotate is arranged on the U-shaped frame, and a U-shaped opening is formed on the U-shaped frame, with detection cameras installed on both the upper and lower side walls of the U-shaped opening, and a second conveyor belt is arranged on the other side of the first conveyor belt.

[0006] Preferably, the second conveyor belt is perpendicular to the first conveyor belt, and both the first and second conveyor belts are located below the turntable, with the second conveyor belt being distributed opposite to the U-shaped frame.

[0007] Preferably, the turntable is located inside the U-shaped opening.

[0008] Preferably, the clamping mechanism includes a dual-axis motor, with lead screws connected to both shafts of the dual-axis motor. The two lead screws are rotatably connected to fixed seats via bearings at their ends. The bottom of the fixed seats is fixedly connected to the upper surface of the turntable, and a limiting rod parallel to the lead screws is provided between the two fixed seats. A connecting plate is threaded onto the lead screws, and a clamping block is connected to the end of the connecting plate via a connecting post.

[0009] Preferably, the surface of the connecting plate is provided with threaded holes for threaded connection with the lead screw and limiting holes for sliding connection with the limiting rod.

[0010] Preferably, there is a gap between the bottom of the connecting plate, the connecting column and the clamping block and the upper surface of the turntable.

[0011] Preferably, the driving mechanism includes a drive motor, which is mounted on the upper surface of the U-shaped frame, and a connecting shaft is provided in the middle of the upper surface of the turntable. The top end of the connecting shaft passes through the U-shaped frame and is rotatably connected to the U-shaped frame through a bearing, and the shaft of the drive motor is connected to the connecting shaft through a reducer.

[0012] The device for aluminum ingot quality inspection according to this utility model has the following advantages:

[0013] 1. This utility model, by setting the aluminum ingot opening on the turntable and cooperating with two detection cameras on the upper and lower parts of the U-shaped frame, can simultaneously detect the upper and lower surfaces of the aluminum ingot, thereby realizing double-sided detection of the aluminum ingot at one time and greatly improving detection efficiency.

[0014] 2. This utility model, through the cooperation between the turntable and the first and second conveyor belts, can separate qualified and unqualified aluminum ingots, avoiding the occurrence of confusion and errors in the later stages, and also avoiding the need for subsequent screening of qualified and unqualified aluminum ingots, thus further improving work efficiency. Attached Figure Description

[0015] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained from these drawings without creative effort.

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 for Figure 1 The right view;

[0018] Figure 3This is a schematic diagram of the structure of the turntable in this utility model.

[0019] The markings in the diagram are as follows: 1. First conveyor belt; 2. Second conveyor belt; 3. Turntable; 4. U-shaped frame; 5. Drive motor; 6. Aluminum ingot opening; 7. Connecting shaft; 8. U-shaped opening; 9. Detection camera; 10. Dual-axis motor; 11. Lead screw; 12. Fixed base; 13. Limiting rod; 14. Connecting plate; 15. Clamping block. Detailed Implementation

[0020] In the following description, only certain exemplary embodiments are briefly described. As those skilled in the art will recognize, the described embodiments can be modified in various ways without departing from the spirit or scope of the present invention. Therefore, the drawings and description are considered to be exemplary in nature and not restrictive.

[0021] In the description of the embodiments of this utility model, it should be understood that the terms "length", "vertical", "horizontal", "top", "bottom", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing the embodiments of this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the embodiments of this utility model.

[0022] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of embodiments of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0023] In this embodiment of the invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection, an electrical connection, or a communication connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this embodiment of the invention according to the specific circumstances.

[0024] The following disclosure provides many different implementations or examples for different structures of the embodiments of the present invention. To simplify the disclosure of the embodiments of the present invention, specific examples of components and arrangements are described below. Of course, these are merely examples and are not intended to limit the embodiments of the present invention. Furthermore, reference numerals and / or reference letters may be repeated in different examples of the embodiments of the present invention; such repetition is for simplification and clarity and does not in itself indicate a relationship between the various implementations and / or arrangements discussed.

[0025] To better understand the purpose, structure, and function of this utility model, the following detailed description of a device for aluminum ingot quality testing, in conjunction with the accompanying drawings, is provided.

[0026] like Figure 1-3As shown, this utility model discloses a device for aluminum ingot quality inspection, comprising a first conveyor belt 1, a turntable 3 above the first conveyor belt 1, two symmetrically distributed aluminum ingot openings 6 on the surface of the turntable 3, and a clamping mechanism for clamping the aluminum ingots is provided on one side of the upper surface of the turntable 3 at the aluminum ingot openings 6. The clamping mechanism includes a dual-axis motor 10, with lead screws 11 connected to both shafts of the dual-axis motor 10. The ends of the two lead screws 11, which are far apart from each other, are rotatably connected to a fixed seat 12 via bearings. The bottom of the fixed seat 12 is connected to the upper surface of the turntable 3. The surface is fixedly connected, and a limiting rod 13 parallel to the lead screw 11 is provided between the two fixed seats 12. A connecting plate 14 is threadedly connected to the lead screw 11, and a clamping block 15 is connected to the end of the connecting plate 14 through a connecting post. The surface of the connecting plate 14 is respectively provided with threaded holes for threaded connection with the lead screw 11 and limiting holes for sliding connection with the limiting rod 13. There is a gap between the bottom of the connecting plate 14, the connecting post and the clamping block 15 and the upper surface of the turntable 3. When the first conveyor belt 1 transports the aluminum ingot to the aluminum ingot opening 6 of the turntable 3, it is started. The dual-axis motor 10 on one side of the aluminum ingot opening 6 drives two lead screws 11 to rotate. Under the limiting action of the limiting rod 13, the two connecting plates 14 drive the two clamping blocks 15 to move closer to each other, thereby clamping and fixing the two ends of the aluminum ingot. At this time, when the turntable 3 rotates, the aluminum ingot will rotate with the turntable 3. First, it will rotate to the U-shaped opening 8 for inspection. When the inspection is qualified, the turntable 3 will rotate the qualified aluminum ingot to the end of the first conveyor belt 1, and then the clamping mechanism will release. At this time, the qualified aluminum ingot will pass through... When the first conveyor belt 1 delivers the aluminum ingots, the turntable 3 rotates the unqualified aluminum ingots to the head of the second conveyor belt 2. Then the clamping mechanism releases, and the unqualified aluminum ingots are delivered through the second conveyor belt 2, thus separating qualified and unqualified aluminum ingots and avoiding confusion and errors later. It also avoids the need for further screening of qualified and unqualified aluminum ingots, further improving work efficiency. The U-shaped frame 4 is equipped with a control system for electrical connection with the inspection camera 9, drive motor 5, and dual-axis motor 10.

[0027] A U-shaped frame 4 is provided on one side of the first conveyor belt 1. A drive mechanism for driving the turntable 3 to rotate is provided on the U-shaped frame 4. The drive mechanism includes a drive motor 5, which is installed on the upper surface of the U-shaped frame 4. A connecting shaft 7 is provided in the middle of the upper surface of the turntable 3. The top end of the connecting shaft 7 passes through the U-shaped frame 4 and is rotatably connected to the U-shaped frame 4 through a bearing. The shaft of the drive motor 5 is connected to the connecting shaft 7 through a reducer. By starting the drive motor 5, the connecting shaft 7 will drive the turntable 3 to rotate, thereby realizing the transfer of aluminum ingots between the first conveyor belt 1 and the second conveyor belt 2. A U-shaped opening 8 is formed on the U-shaped frame 4. Inspection cameras 9 are installed on both the upper and lower side walls of the U-shaped opening 8. The turntable 3 is located inside the U-shaped opening 8, so that the two inspection cameras 9 are located on the upper and lower sides of the aluminum ingot opening 6. When the aluminum ingot at the aluminum ingot opening 6 of the turntable 3 is rotated to the U-shaped opening 8, the two inspection cameras 9 will inspect the upper and lower side surfaces of the aluminum ingot, thereby realizing the inspection of both sides of the aluminum ingot at one time, which greatly improves the inspection efficiency. The inspection camera 9 is an existing camera used for inspecting the surface of aluminum ingots, which will not be described in detail here.

[0028] A second conveyor belt 2 is provided on the other side of the first conveyor belt 1. The second conveyor belt 2 is perpendicular to the first conveyor belt 1, and both the first conveyor belt 1 and the second conveyor belt 2 are located below the turntable 3. The second conveyor belt 2 is distributed opposite to the U-shaped frame 4. The head end of the first conveyor belt 1 is used to transport aluminum ingots to be inspected, the tail end of the first conveyor belt 1 is used to transport aluminum ingots that have passed the inspection, and the second conveyor belt 2 is used to transport aluminum ingots that have failed the inspection.

[0029] It is understood that this utility model has been described through some embodiments, and those skilled in the art will recognize that various changes or equivalent substitutions can be made to these features and embodiments without departing from the spirit and scope of this utility model. Furthermore, under the teachings of this utility model, these features and embodiments can be modified to adapt to specific situations and materials without departing from the spirit and scope of this utility model. Therefore, this utility model is not limited to the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application are within the protection scope of this utility model.

Claims

1. A device for quality inspection of aluminum ingots, characterized in that: The system includes a first conveyor belt (1), a turntable (3) is provided above the first conveyor belt (1), the surface of the turntable (3) is provided with two symmetrically distributed aluminum ingot openings (6), and the upper surface of the turntable (3) is provided with a clamping mechanism for clamping the aluminum ingot on one side of the aluminum ingot opening (6). A U-shaped frame (4) is provided on one side of the first conveyor belt (1), and a driving mechanism for driving the turntable (3) to rotate is provided on the U-shaped frame (4). A U-shaped opening (8) is formed on the U-shaped frame (4), and detection cameras (9) are installed on the upper and lower side walls of the U-shaped opening (8). A second conveyor belt (2) is provided on the other side of the first conveyor belt (1).

2. The device for aluminum ingot quality inspection according to claim 1, characterized in that: The second conveyor belt (2) is perpendicular to the first conveyor belt (1), and both the first conveyor belt (1) and the second conveyor belt (2) are located below the turntable (3). The second conveyor belt (2) is distributed opposite to the U-shaped frame (4).

3. The device for aluminum ingot quality inspection according to claim 1, characterized in that: The turntable (3) is located inside the U-shaped opening (8).

4. The device for aluminum ingot quality inspection according to claim 1, characterized in that: The clamping mechanism includes a dual-axis motor (10), with lead screws (11) connected to both shafts of the dual-axis motor (10). The two lead screws (11) are rotatably connected to fixed seats (12) at opposite ends via bearings. The bottom of the fixed seats (12) is fixedly connected to the upper surface of the turntable (3), and a limiting rod (13) is provided between the two fixed seats (12) and distributed parallel to the lead screws (11). A connecting plate (14) is threaded onto the lead screws (11), and a clamping block (15) is connected to the end of the connecting plate (14) via a connecting post.

5. The device for aluminum ingot quality inspection according to claim 4, characterized in that: The surface of the connecting plate (14) is provided with threaded holes that are threadedly connected to the lead screw (11) and limiting holes that are slidably connected to the limiting rod (13).

6. The device for aluminum ingot quality inspection according to claim 4, characterized in that: There is a gap between the bottom of the connecting plate (14), the connecting column and the clamping block (15) and the upper surface of the turntable (3).

7. The device for detecting the quality of aluminum ingots according to claim 1, characterized in that: The driving mechanism includes a drive motor (5), which is mounted on the upper surface of the U-shaped frame (4). A connecting shaft (7) is provided in the middle of the upper surface of the turntable (3). The top end of the connecting shaft (7) passes through the U-shaped frame (4) and is rotatably connected to the U-shaped frame (4) through a bearing. The shaft of the drive motor (5) is connected to the connecting shaft (7) through a reducer.

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