Flux-cored wire surface cleaning device

Abstract

The utility model discloses a flux-cored wire surface cleaning device, and relates to the technical field of flux-cored wires. Comprising a base, the top of the base is fixedly connected with a mounting box, the top of the mounting box is fixedly connected with a servo motor, the output end of the servo motor is fixedly connected with a thread rolling disc, the thread rolling disc is rotationally connected into the mounting box, a guide hole is formed in the base, and a cleaning mechanism is arranged on the right side wall of the base. And a cleaning mechanism is arranged at the top of the base. In the process that the flux-cored wire penetrates through the cleaning cylinder, impurities on the surface of the flux-cored wire can be scraped into the collecting cylinder through the cleaning scraping plate which is arranged obliquely downwards, and the scraped impurities can be collected so that the cleaned impurities can be cleaned in a unified mode after work is finished; after the flux-cored wire is preliminarily cleaned by the cleaning mechanism, the water pump is used for pumping cleaning water from the water storage tank, and the flux-cored wire is uniformly washed through the spraying holes, so that the cleanliness of the flux-cored wire is improved.

Description

Technical Field

[0001] This utility model relates to the field of flux-cored welding wire technology, and in particular to a surface cleaning device for flux-cored welding wire. Background Technology

[0002] During the production process, flux-cored welding wires accumulate various impurities on their surface, such as dust and metal shavings. The presence of these impurities not only affects the welding quality during the welding process, leading to defects such as porosity and cracks in the weld and reducing the strength and toughness of the weld joint, but may also damage the welding equipment and affect its service life.

[0003] Currently, common methods for cleaning the surface of flux-cored welding wire mainly rely on manual wiping and simple brushing, which are inefficient and difficult to guarantee in terms of cleanliness, failing to meet the needs of large-scale production and easily affecting the welding performance of the flux-cored welding wire. Therefore, a surface cleaning device for flux-cored welding wire is proposed. Utility Model Content

[0004] The purpose of this invention is to provide a surface cleaning device for flux-cored welding wire, which solves the technical problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a flux-cored welding wire surface cleaning device, comprising a base, an installation box fixedly connected to the top of the base, a servo motor fixedly connected to the top of the installation box, a wire winding spool fixedly connected to the output end of the servo motor, the wire winding spool being rotatably connected inside the installation box, a guide hole being provided on the installation box, a cleaning mechanism being provided on the right side wall of the base, and a washing mechanism being provided on the top of the base.

[0006] Preferably, the cleaning mechanism includes a fixing member, which is fixedly connected to the right side wall of the mounting box. A cleaning cylinder is fixedly connected to the inner wall of the fixing member. A through hole is provided on the cleaning cylinder. A plurality of cleaning scrapers are fixedly connected to the inner wall of the cleaning cylinder. The end of each cleaning scraper away from the cleaning cylinder is inclined downward.

[0007] Preferably, each of the cleaning scrapers has a groove, the bottom end of the cleaning cylinder is fixedly connected to a threaded ring, the outer wall of the threaded ring is threadedly connected to a collection cylinder, the upper end of the cleaning cylinder is threadedly connected to a dust cover, and the dust cover has a through hole.

[0008] Preferably, the cleaning mechanism includes two fixed plates, which are symmetrically connected to the top of the mounting box. A sealing tube is fixedly connected between the two fixed plates, and a guide tube is fixedly connected to the inner wall of the sealing tube. The guide tube has several spray holes.

[0009] Preferably, each of the two fixing plates is fixedly connected to a connecting pipe, the connecting pipe is inclined, the connecting pipe is connected to the sealing pipe, and the rear side wall of the sealing pipe is provided with a drain pipe.

[0010] Preferably, a water storage tank is fixedly connected to the top of the base, a water pump is fixedly connected to the top of the water storage tank, an inlet pipe is fixedly connected to the input end of the water pump, the lower end of the inlet pipe extends to the bottom of the inner wall of the water storage tank, an outlet pipe is fixedly connected to the output end of the water pump, a valve is provided on the outlet pipe, and the end of the outlet pipe away from the water pump passes through the right-side fixing plate and is connected to the sealing pipe.

[0011] Compared with related technologies, the flux-cored wire surface cleaning device provided by this utility model has the following beneficial effects:

[0012] This invention provides a surface cleaning device for flux-cored welding wire. During the process of the flux-cored welding wire passing through the cleaning cylinder, a downwardly inclined scraper scrapes impurities from the surface of the wire into the collection cylinder. These scraped impurities are collected for unified cleaning after the work is completed. After initial cleaning by the cleaning mechanism, the flux-cored welding wire enters the washing mechanism through a connecting pipe. A water pump draws washing water from a storage tank and delivers it to a sealed pipe. The water flow briefly converges after entering the guide pipe and is then evenly sprayed onto the surface of the flux-cored welding wire through spray holes for thorough rinsing, thus improving the cleanliness of the wire. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0014] Figure 2 This is a schematic diagram of the structure at the guide hole of this utility model;

[0015] Figure 3 This is a cross-sectional view of the sealing tube of this utility model;

[0016] Figure 4 This is a schematic diagram of the cleaning mechanism of this utility model;

[0017] Figure 5 This is an enlarged view of point A in the figure of this utility model.

[0018] In the diagram: 1. Base; 2. Mounting box; 3. Wire winding spool; 4. Servo motor; 5. Guide hole; 6. Cleaning mechanism; 601. Fixing component; 602. Cleaning cylinder; 603. Scraper; 604. Groove; 605. Through hole one; 606. Threaded ring; 607. Collection cylinder; 608. Dust cover; 609. Through hole two; 7. Water storage tank; 8. Cleaning mechanism; 801. Fixing plate; 802. Sealing pipe; 803. Guide pipe; 804. Spray hole; 805. Connecting pipe; 806. Drain pipe; 9. Water pump; 10. Inlet pipe; 11. Outlet pipe. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0020] Example 1:

[0021] Please see Figures 1-5 This utility model provides a technical solution: a surface cleaning device for flux-cored welding wire, including a base 1, a mounting box 2 fixedly connected to the top of the base 1, a servo motor 4 fixedly connected to the top of the mounting box 2, a wire winding spool 3 fixedly connected to the output end of the servo motor 4, the wire winding spool 3 being rotatably connected inside the mounting box 2, a guide hole 5 being provided on the mounting box 2, a cleaning mechanism 6 being provided on the right side wall of the base 1, and a washing mechanism 8 being provided on the top of the base 1;

[0022] The cleaning mechanism 6 includes a fixing member 601, which is fixedly connected to the right side wall of the mounting box 2. A cleaning cylinder 602 is fixedly connected to the inner wall of the fixing member 601. A through hole 605 is provided on the cleaning cylinder 602. Several cleaning scrapers 603 are fixedly connected to the inner wall of the cleaning cylinder 602. The end of each cleaning scraper 603 away from the cleaning cylinder 602 is inclined downward. A groove 604 is provided on each cleaning scraper 603. A threaded ring 606 is fixedly connected to the bottom end of the cleaning cylinder 602. A collection cylinder 607 is threadedly connected to the outer wall of the threaded ring 606. A dust cover 608 is threadedly connected to the upper end of the cleaning cylinder 602. A through hole 609 is provided on the dust cover 608.

[0023] In this embodiment, when the flux-cored welding wire needs surface cleaning, one end of the flux-cored welding wire wound on the winding spool 3 is passed through the guide hole 5 of the base 1, through the through hole 609, and into the cleaning cylinder 602 in the cleaning mechanism 6. By controlling the operation of the servo motor 4, the winding spool 3 can be driven to rotate inside the mounting box 2, providing power for the feeding of the flux-cored welding wire. During the process of the flux-cored welding wire passing through the cleaning cylinder 602, the downwardly inclined scraper 603 and groove 604 can scrape the impurities on the surface of the flux-cored welding wire into the inside of the collecting cylinder 607. The cleaning cylinder 602 is threadedly connected to the collecting cylinder 607 by a threaded ring 606, which makes it convenient to remove the collecting cylinder 607 after the work is completed, and to clean the removed impurities in a unified manner to ensure the smooth progress of subsequent processing.

[0024] Example 2:

[0025] Please see Figures 1-3 As shown, based on Embodiment 1, this utility model provides a technical solution: the cleaning mechanism 8 includes two fixing plates 801, which are symmetrically connected to the top of the mounting box 2. A sealing pipe 802 is fixedly connected between the two fixing plates 801. A guide pipe 803 is fixedly connected to the inner wall of the sealing pipe 802. A plurality of spray holes 804 are opened on the guide pipe 803. A connecting pipe 805 is fixedly connected to the top of each of the two fixing plates 801. The connecting pipe 805 is inclined and communicates with the sealing pipe 802. A drain pipe 806 is provided on the rear side wall of the sealing pipe 802.

[0026] A water storage tank 7 is fixedly connected to the top of the base 1. A water pump 9 is fixedly connected to the top of the water storage tank 7. An inlet pipe 10 is fixedly connected to the input end of the water pump 9. The lower end of the inlet pipe 10 extends to the bottom of the inner wall of the water storage tank 7. An outlet pipe 11 is fixedly connected to the output end of the water pump 9. A valve is installed on the outlet pipe 11. The end of the outlet pipe 11 away from the water pump 9 passes through the right fixed plate 801 and is connected to the sealing pipe 802.

[0027] In this embodiment, after the flux-cored welding wire is initially cleaned by the cleaning mechanism 6, it enters the cleaning mechanism 8 through the connecting pipe 805. Then, the water pump 9 is started, and cleaning water is drawn from the water storage tank 7 through the water inlet pipe 10. The cleaning water is then transported to the sealing pipe 802 through the water outlet pipe 11. The water flow can be controlled by the valve on the water outlet pipe 11, which can be adjusted according to the actual cleaning needs. After the water flow enters the guide pipe 803, it briefly converges and then is evenly sprayed onto the surface of the flux-cored welding wire through the spray holes 804 to thoroughly rinse it. The inclined setting of the connecting pipe 805 can prevent the cleaning water from splashing out of the sealing pipe 802. The cleaned water is discharged through the drain pipe 806.

[0028] Working Principle: When the flux-cored welding wire needs surface cleaning, one end of the flux-cored welding wire wound on the winding spool 3 passes through the guide hole 5 of the base 1, through the through hole 609, and enters the cleaning cylinder 602 in the cleaning mechanism 6. By controlling the operation of the servo motor 4, the winding spool 3 can be driven to rotate inside the mounting box 2, providing power for the feeding of the flux-cored welding wire. During the process of the flux-cored welding wire passing through the cleaning cylinder 602, the downwardly inclined scraper 603 and groove 604 can scrape the impurities on the surface of the flux-cored welding wire into the inside of the collection cylinder 607. The cleaning cylinder 602 is threadedly connected to the collection cylinder 607 by the threaded ring 606, which makes it easy to remove the collection cylinder 607 after the work is completed, and clean the removed impurities in a unified manner to ensure the smooth progress of subsequent processing. After the flux-cored welding wire is initially cleaned by the cleaning mechanism 6, it enters the cleaning mechanism 8 through the connecting pipe 805, and then the water pump is started. 9. Cleaning water is drawn from the water storage tank 7 through the water inlet pipe 10 and transported to the sealing pipe 802 through the water outlet pipe 11. The water flow can be controlled by the valve on the water outlet pipe 11, which can be adjusted according to the actual cleaning needs. After the water flow enters the guide pipe 803, it briefly converges and then is evenly sprayed onto the surface of the flux-cored welding wire through the spray hole 804 for a thorough rinse. The inclined setting of the connecting pipe 805 can prevent the cleaning water from splashing out of the sealing pipe 802. The cleaned water is discharged through the drain pipe 806.

[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A device for cleaning the surface of flux-cored welding wire, comprising a base (1), characterized in that: The top of the base (1) is fixedly connected to the mounting box (2), the top of the mounting box (2) is fixedly connected to the servo motor (4), the output end of the servo motor (4) is fixedly connected to the winding spool (3), the winding spool (3) is rotatably connected inside the mounting box (2), the mounting box (2) is provided with a guide hole (5), the right side wall of the base (1) is provided with a cleaning mechanism (6), and the top of the base (1) is provided with a cleaning mechanism (8).

2. The flux-cored wire surface cleaning device according to claim 1, characterized in that: The cleaning mechanism (6) includes a fixing member (601), which is fixedly connected to the right side wall of the mounting box (2). A cleaning cylinder (602) is fixedly connected to the inner wall of the fixing member (601). A through hole (605) is provided on the cleaning cylinder (602). Several cleaning scrapers (603) are fixedly connected to the inner wall of the cleaning cylinder (602). The end of each cleaning scraper (603) away from the cleaning cylinder (602) is inclined downward.

3. The flux-cored wire surface cleaning device according to claim 2, characterized in that: Each of the cleaning scrapers (603) has a groove (604), the bottom end of the cleaning cylinder (602) is fixedly connected to a threaded ring (606), the outer wall of the threaded ring (606) is threadedly connected to a collection cylinder (607), the upper end of the cleaning cylinder (602) is threadedly connected to a dust cover (608), and the dust cover (608) has a through hole (609).

4. The flux-cored wire surface cleaning device according to claim 1, characterized in that: The cleaning mechanism (8) includes two fixing plates (801), which are symmetrically connected to the top of the mounting box (2). A sealing tube (802) is fixedly connected between the two fixing plates (801), and a guide tube (803) is fixedly connected to the inner wall of the sealing tube (802). Several spray holes (804) are opened on the guide tube (803).

5. The flux-cored wire surface cleaning device according to claim 4, characterized in that: A connecting pipe (805) is fixedly connected to each of the two fixing plates (801). The connecting pipe (805) is inclined and connected to the sealing pipe (802). A drain pipe (806) is provided on the rear side wall of the sealing pipe (802).

6. The flux-cored wire surface cleaning device according to claim 4, characterized in that: A water storage tank (7) is fixedly connected to the top of the base (1), and a water pump (9) is fixedly connected to the top of the water storage tank (7). An inlet pipe (10) is fixedly connected to the input end of the water pump (9), and the lower end of the inlet pipe (10) extends to the bottom of the inner wall of the water storage tank (7). An outlet pipe (11) is fixedly connected to the output end of the water pump (9), and a valve is provided on the outlet pipe (11). The end of the outlet pipe (11) away from the water pump (9) passes through the right-side fixing plate (801) and is connected to the sealing pipe (802).

Images