Shaping device

By designing the shaping drive and linkage components of the shaping device, the problem of low shaping efficiency of existing fixtures is solved, and efficient shaping of workpieces is achieved.

CN224237945UActive Publication Date: 2026-05-15FU TAI HUA IND SHENZHEN
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
FU TAI HUA IND SHENZHEN
Filing Date
2025-04-29
Publication Date
2026-05-15

AI Technical Summary

Technical Problem

Existing fixtures require high precision when shaping workpieces, resulting in low shaping efficiency.

Method used

A shaping device is used, which drives the linkage to move along the first direction through the shaping drive component, causing the extension body to move relative to the main body and adjust its inclination. Combined with the design of the bearing groove and the shaping groove, the positioning and shaping of the workpiece are realized.

Benefits of technology

It simplifies the workpiece shaping process and improves shaping efficiency and quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a shaping device which is used for improving the shaping efficiency of a workpiece, the workpiece comprises a main body and an extension body which are connected, and the shaping device comprises a base table; the bearing seat is arranged on the base station and is provided with a bearing groove for accommodating the main body, and one side of the bearing groove is provided with an opening for the extension body to pass through; the shaping mechanism comprises a linkage part and a shaping driving part, one end of the linkage part is rotationally connected with the bearing seat, the other end of the linkage part is connected with the shaping driving part, the linkage part is provided with a shaping groove in butt joint with the opening, the shaping groove is used for containing the extending body, and the shaping driving part is arranged on the bearing seat and used for driving the linkage part to move in the first direction; the axial direction of a rotating shaft of the linkage piece is perpendicular to the first direction. When the main body is contained in the bearing groove and the extending body is contained in the shaping groove, the shaping driving piece drives the linkage piece to move in the first direction, so that the linkage piece drives the extending body to move relative to the main body to adjust the inclination of the extending body relative to the main body.
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Description

Technical Field

[0001] This application relates to the field of clamping fixture technology, and more specifically to a shaping device. Background Technology

[0002] During workpiece machining, adjacent sides of the workpiece are prone to deformation due to process factors. To ensure workpiece quality, two fixtures at a fixed angle are typically used for shaping. However, these fixed-angle fixtures require high precision during shaping, necessitating multiple checks to ensure accurate fixture installation, resulting in low shaping efficiency. Utility Model Content

[0003] In view of the above, it is necessary to provide a shaping device to improve the shaping efficiency of workpieces.

[0004] This application provides a shaping device for shaping a workpiece, the workpiece comprising a connected main body and an extension body, the shaping device comprising:

[0005] abutment;

[0006] A support base is provided on the base and has a support groove for accommodating the main body. An opening is provided on one side of the support groove for the extension body to pass through.

[0007] A shaping mechanism includes a linkage and a shaping drive. One end of the linkage is rotatably connected to the support base, and the other end of the linkage is connected to the shaping drive. The linkage has a shaping groove that mates with the opening. The shaping groove is used to accommodate the extension. The shaping drive is located on the support base and is used to drive the linkage to move along a first direction.

[0008] Wherein, the axial direction of the rotation axis of the linkage is perpendicular to the first direction. When the main body is housed in the bearing groove and the extension is housed in the shaping groove, the shaping drive drives the linkage to move along the first direction, so that the linkage drives the extension to move relative to the main body to adjust the inclination of the extension relative to the main body.

[0009] In some embodiments, the support includes:

[0010] A support member is disposed on the base, and the shaping drive member is disposed on the support member;

[0011] A support member is disposed on the bearing member and spaced apart from the shaping drive member along the second direction;

[0012] A receiving member is provided on the support member, the bearing groove is formed on the side of the receiving member away from the support member, and the opening is formed on the side of the receiving member facing the shaping drive member;

[0013] A positioning element is disposed on the support element and inserted into the receiving element to position the receiving element;

[0014] A limiting member is provided on the support member and rotatably connected to one end of the linkage member;

[0015] The first direction, the second direction, and the axis of rotation of the linkage are perpendicular to each other.

[0016] In some embodiments, the accommodating member includes:

[0017] A receiving body is provided on the support member. The bearing groove is opened on the side of the receiving body away from the support member. The opening is opened on the side of the receiving body facing the shaping drive member. The receiving body has a movable groove communicating with the opening on the side facing the support member.

[0018] The sleeve body is connected to the side wall of the movable groove and is movably sleeved on the limiting member.

[0019] In some embodiments, the linkage includes:

[0020] A connecting body is connected to the shaping drive member so as to move along the first direction under the drive of the shaping drive member;

[0021] A linkage body is connected to the connecting body and movably disposed on the support member, and the shaping groove is opened on the side of the linkage body opposite to the support member;

[0022] A rotating body is connected to the side of the linkage body away from the connecting body and is rotatably connected to the limiting member, and the rotating body is movably accommodated in the movable groove.

[0023] In some embodiments, the support member includes:

[0024] The support body, the positioning member, the limiting member and the accommodating body are all disposed in the support body;

[0025] Multiple support pillars are spaced apart circumferentially along the support body, and each support pillar is connected to the support body and the load-bearing member at both ends.

[0026] In some embodiments, the shaping device further includes:

[0027] A pressure-holding member is provided on the support body;

[0028] A transfer mechanism for transferring the holding member to the receiving body and causing the holding member to cover the bearing groove;

[0029] A lifting drive component includes a lifting drive body and a pressing body. The lifting drive body is disposed in the accommodating body and connected to the pressing body, and is used to drive the pressing body to press the pressing body along the rotation axis of the linkage component.

[0030] In some embodiments, the support base further includes:

[0031] A guide is provided on the side of the support body away from the carrier and at the end of the support body away from the shaping drive member. The guide is used to movably insert the pressure member.

[0032] In some embodiments, the transfer mechanism includes:

[0033] Mounting base;

[0034] An adsorption element, connected to the mounting base, is used to adsorb the workpiece;

[0035] A robotic arm, connected to the mounting base, is used to drive the movement of the mounting base.

[0036] In some embodiments, the transfer mechanism further includes:

[0037] A detection element, disposed on the mounting base, is used to detect the tilt of the extension relative to the main body.

[0038] In some embodiments, the carrier is slidably connected to the base along the second direction, and the shaping device further includes:

[0039] A sliding drive component, disposed on the base and connected to the carrier component, is used to drive the carrier component to move along the second direction.

[0040] In the aforementioned shaping device, the supporting groove is used to accommodate the main body of the workpiece, and the shaping groove is used to accommodate the extension of the workpiece, thereby achieving workpiece positioning. The shaping drive component drives the linkage component to move along a first direction, causing the linkage component to move the extension relative to the main body, thereby adjusting the inclination of the extension relative to the main body, and ultimately achieving workpiece shaping. The aforementioned shaping device simplifies the workpiece shaping process and helps to improve workpiece shaping efficiency. Attached Figure Description

[0041] Figure 1 This is a schematic diagram of the shaping device applicable to the embodiments of this application.

[0042] Figure 2 This is a schematic diagram of the shaping device according to an embodiment of this application.

[0043] Figure 3 for Figure 2 An enlarged schematic diagram of the shaping device at point A.

[0044] Figure 4 for Figure 3 The diagram shows an exploded view of the support base, linkage, and clamping components.

[0045] Figure 5 for Figure 1 A partial structural diagram of the transfer mechanism in the shaping device shown.

[0046] Explanation of main component symbols: Shaping device 100, base 110, bearing seat 120, bearing groove 120a, opening 120b, bearing component 121, support component 122, support body 1221, pillar 1222, accommodating component 123, accommodating body 1231, movable groove 1231a, sleeve body 1232, positioning component 124, limiting component 125, guide component 126, shaping mechanism 130, linkage component 131, shaping groove 131a, connecting body 1311, linkage body 1312, rotating body 1313, shaping drive component 132, pressing component 140, transfer mechanism 150, mounting seat 151, adsorption component 152, robotic arm 153, detection component 154, lifting drive component 160, lifting drive body 161, pressing body 162, sliding drive component 170, workpiece 200, main body 210, extension body 220. Detailed Implementation

[0047] The embodiments of this application are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this application, and should not be construed as limiting this application.

[0048] In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the term "connection" should be interpreted broadly. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or a connection that allows communication between the two; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal communication of two elements or the interaction between two elements. In the description of this application, it should be noted that "multiple" means two or more, unless otherwise expressly and specifically limited. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.

[0049] The embodiments of this application will be described in detail below with reference to the accompanying drawings.

[0050] Please see Figure 1 , Figure 1This is a schematic diagram of the structure of a workpiece applicable to an embodiment of this application. Specifically, the workpiece 200 includes a main body 210 and an extension 220, wherein the main body 210 is generally rectangular, and there are two extensions 220, which are respectively vertically connected to opposite ends of the main body 210.

[0051] For ease of description, a three-dimensional coordinate system has been added to some of the accompanying drawings in this application embodiment. Specifically, the X-axis direction is the first direction, the Y-axis direction is the second direction, and the Z-axis direction is the axial direction of the rotation axis of the linkage. The X-axis, Y-axis, and Z-axis directions are all perpendicular to each other.

[0052] Please see Figures 2 to 4 This application provides a shaping device 100 for shaping a workpiece 200. The shaping device 100 includes a base 110, a support seat 120, and a shaping mechanism 130. The support seat 120 is disposed on the base 110 and has a support groove 120a for accommodating the main body 210. One side of the support groove 120a has an opening 120b for the extension body 220 to pass through. The shaping mechanism 130 includes a linkage member 131 and a shaping drive member 132. One end of the linkage member 131 is rotatably connected to the support seat 120, and the other end of the linkage member 131 is connected to the shaping drive member 132. The linkage member 131 has a shaping groove 131a that mates with the opening 120b. The shaping groove 131a is used to accommodate the extension body 220. The shaping drive member 132 is disposed on the support seat 120 and is used to drive the linkage member 131 to move along the X-axis direction. When the main body 210 is housed in the bearing groove 120a and the extension 220 is housed in the shaping groove 131a, the shaping drive member 132 drives the linkage member 131 to move along the X-axis direction, so that the linkage member 131 drives the extension 220 to move relative to the main body 210 to adjust the tilt of the extension 220 relative to the main body 210. For example, the shaping drive member 132 can be a stepper motor.

[0053] When the forming device 100 forms the workpiece 200, the bearing groove 120a accommodates the main body 210, and the forming groove 131a accommodates the extension body 220, thereby achieving the positioning of the workpiece 200. The forming drive component 132 drives the linkage component 131 to move along the X-axis, causing the linkage component 131 to drive the extension body 220 to move relative to the main body 210, thereby adjusting the inclination of the extension body 220 relative to the main body 210, and finally achieving the forming of the workpiece 200. The forming device 100 simplifies the forming process of the workpiece 200 and helps to improve the forming efficiency of the workpiece 200.

[0054] Please see Figure 3 and Figure 4In this embodiment, there are two openings 120b and two shaping mechanisms 130. The two openings 120b are located at opposite ends of the support 120 in the X-axis direction. The two shaping mechanisms 130 are arranged sequentially along the X-axis direction and correspond one-to-one with the two openings 120b. They are used to simultaneously drive the two extensions 220 to move relative to the main body 210, so as to simultaneously adjust the tilt of the two extensions 220 relative to the main body 210.

[0055] Please see Figure 3 and Figure 4 In some embodiments, the support base 120 includes a support member 121, a support member 122, a receiving member 123, a positioning member 124, and a limiting member 125. The support member 121 is disposed on the base 110, the shaping drive member 132 is disposed on the support member 121, the support member 122 is disposed on the support member 121 and spaced apart from the shaping drive member 132 along the Y-axis, the receiving member 123 is disposed on the support member 122, the support groove 120a is formed on the side of the receiving member 123 away from the support member 122, the opening 120b is formed on the side of the receiving member 123 facing the shaping drive member 132, the positioning member 124 is disposed on the support member 122 and inserted into the receiving member 123 to position the receiving member 123, and the limiting member 125 is disposed on the support member 122 and rotatably connected to one end of the linkage member 131.

[0056] In this embodiment, there are two positioning members 124 and two limiting members 125. The two positioning members 124 are spaced apart along the X-axis, and the two limiting members 125 correspond one-to-one with the two linkage members 131.

[0057] Please see Figure 4 In some embodiments, the accommodating member 123 includes a accommodating body 1231 and a sleeve body 1232. The accommodating body 1231 is disposed on the supporting member 122, the bearing groove 120a is formed on the side of the accommodating body 1231 away from the supporting member 122, the opening 120b is formed on the side of the accommodating body 1231 facing the shaping driving member 132, the accommodating body 1231 has a movable groove 1231a communicating with the opening 120b on the side of the accommodating body 1231 facing the supporting member 122, and the sleeve body 1232 is connected to the side wall of the movable groove 1231a and is movably sleeved on the limiting member 125.

[0058] In this embodiment, the limiting member 125 passes through the sleeve body 1232 along the Z-axis and extends between the opening 120b and the sleeve body 1232.

[0059] Therefore, the sleeve 1232 and the limiting member 125 form an insertion fit, which can prevent the accommodating body 1231 from shaking in the X-axis and Y-axis directions, and help improve the stability of the accommodating body 1231 in positioning the main body 210.

[0060] Please see Figure 3 and Figure 4In some embodiments, the linkage 131 includes a connecting body 1311, a linkage body 1312, and a rotating body 1313. The connecting body 1311 is connected to the shaping drive 132 to move along the X-axis under the drive of the shaping drive 132. The linkage body 1312 is connected to the connecting body 1311 and is movably disposed on the support 122. The shaping groove 131a is formed on the side of the linkage body 1312 away from the support 122. The rotating body 1313 is connected to the side of the linkage body 1312 away from the connecting body 1311 and is rotatably connected to the limiting member 125. The rotating body 1313 is movably accommodated in the movable groove 1231a.

[0061] In this embodiment, the rotating body 1313 is located on the side of the sleeve body 1232 away from the bearing member 121. The thickness of the connecting body 1311 in the Z-axis direction and the thickness of the rotating body 1313 in the Z-axis direction are both less than the thickness of the linkage body 1312 in the Z-axis direction.

[0062] In some embodiments, the support member 122 includes a support body 1221 and a plurality of support columns 1222. The positioning member 124, the limiting member 125 and the receiving body 1231 are all disposed on the support body 1221, and the plurality of support columns 1222 are arranged at intervals along the circumference of the support body 1221, and the two ends of each support column 1222 are respectively connected to the support body 1221 and the bearing member 121.

[0063] In this embodiment, the support body 1221 is roughly rectangular, and there are four pillars 1222, which are located at the four corners of the support body 1221.

[0064] Therefore, multiple pillars 1222 are used to create a clearance space between the support body 1221 and the carrier 121, which facilitates the installation of other components and improves the miniaturization of the shaping device 100.

[0065] Please see Figure 1 and Figure 4 In some embodiments, the shaping device 100 further includes a holding member 140, a transfer mechanism 150, and a lifting drive member 160. The holding member 140 is disposed on the support body 1221. The transfer mechanism 150 is used to transfer the holding member 140 to the receiving body 1231 and to cover the bearing groove 120a with the holding member 140. The lifting drive member 160 includes a lifting drive body 161 and a pressing body 162. The lifting drive body 161 is disposed on the receiving body 1231 and connected to the pressing body 162, and is used to drive the pressing body 162 to press the holding member 140 along the Z-axis direction.

[0066] For example, the lifting drive 161 can be a lifting cylinder or a composite cylinder with lifting and rotation functions.

[0067] In this embodiment, there are two lifting drive components 160, which are spaced apart along the X-axis and are used to press the two ends of the holding component 140 along the Z-axis.

[0068] Therefore, the holding member 140 can cover the bearing groove 120a to limit the main body 210 and part of the extension 220 in the Z-axis direction, which can prevent the extension 220 and the main body 210 from moving in the Z-axis direction when the extension 220 moves relative to the main body 210, which is beneficial to improving the shaping quality of the workpiece 200 by the shaping device 100.

[0069] Please see Figure 4 In some embodiments, the support 120 further includes a guide 126. The guide 126 is disposed on the side of the support 1221 away from the support 121 and located at the end of the support 1221 away from the shaping drive member 132. The guide 126 is used to movably insert the holding member 140.

[0070] In this embodiment, there are two guide members 126, which are spaced apart along the X-axis.

[0071] Therefore, the placement stability of the holding member 140 can be improved by the guide member 126.

[0072] It should be noted that when the pressure member 140 is not covered by the bearing groove 120a, the pressure member 140 is sleeved on the guide member 126.

[0073] Please see Figure 1 and Figure 5 In some embodiments, the transfer mechanism 150 includes a mounting base 151, an adsorption element 152, and a robotic arm 153. The adsorption element 152 is connected to the mounting base 151 and is used to adsorb the workpiece 200. The robotic arm 153 is connected to the mounting base 151 and is used to drive the mounting base 151 to move.

[0074] In this embodiment, the robotic arm 153 is located on one side of the base 110. The robotic arm 153 can drive the mounting base 151 to rotate or move in multiple directions to meet the transfer requirements of the pressure holding member 140.

[0075] Please see Figure 5 In some embodiments, the transfer mechanism 150 further includes a detection element 154. The detection element 154 is disposed on the mounting base 151 and is used to detect the tilt angle of the extension 220 relative to the main body 210. Exemplarily, the detection element 154 can be an image sensor with image analysis capabilities. The detection element 154 can be electrically connected to the shaping drive 132 so that the detection element 154 can transmit the acquired data to the shaping drive 132.

[0076] Therefore, the processing efficiency of workpiece 200 can be improved by using the inspection component 154.

[0077] Please see Figure 3 In some embodiments, the carrier 121 is slidably connected to the base 110 along the Y-axis direction, and the shaping device 100 further includes a sliding drive 170. The sliding drive 170 is disposed on the base 110 and connected to the carrier 121, and is used to drive the carrier 121 to move along the Y-axis direction.

[0078] For example, the sliding drive 170 can be a cylinder.

[0079] Taking the adjustment of the tilt angle of a single extension 220 relative to the main body 210 as an example, the working process of the above-mentioned adjustment device 100 is roughly as follows:

[0080] First, place the workpiece 200 into the receiving body 1231, such that the main body 210 of the workpiece 200 is received in the bearing groove 120a, and the extension 220 of the workpiece 200 passes through the opening 120b and is received in the shaping groove 131a.

[0081] Secondly, the sliding drive 170 drives the carrier 121 to move along the Y-axis direction so that the workpiece 200 moves to the target position;

[0082] Then, the detection element 154 detects the tilt of the extension 220 relative to the main body 210 to obtain initial tilt data;

[0083] Subsequently, the robotic arm 153 drives the mounting base 151 to drive the adsorption component 152 to adsorb the holding component 140 and disengage it from the guide component 126 and the support body 1221, and causes the holding component 140 to cover the bearing groove 120a. The lifting drive body 161 drives the pressing body 162 to press the holding component 140 along the Z-axis direction.

[0084] Finally, the shaping drive 132 drives the linkage 131 to move along the X-axis based on the initial tilt data and the target tilt data until the tilt of the extension body 220 relative to the main body 210 reaches the production requirements.

[0085] It will be apparent to those skilled in the art that this application is not limited to the details of the exemplary embodiments described above, and that this application can be implemented in other specific forms without departing from the spirit or essential characteristics of this application. Therefore, the embodiments should be regarded as exemplary and non-limiting in all respects, and the scope of this application is defined by the appended claims rather than the foregoing description. Thus, all variations falling within the meaning and scope of equivalents of the claims are intended to be embraced within this application.

[0086] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this application and are not intended to limit it. Although this application has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this application without departing from the spirit and scope of the technical solutions of this application.

Claims

1. A shaping apparatus for shaping a workpiece, the workpiece comprising a connected body and an extension, characterized in that, The shaping device includes: abutment; A support base is provided on the base and has a support groove for accommodating the main body. An opening is provided on one side of the support groove for the extension body to pass through. A shaping mechanism includes a linkage and a shaping drive. One end of the linkage is rotatably connected to the support base, and the other end of the linkage is connected to the shaping drive. The linkage has a shaping groove that mates with the opening. The shaping groove is used to accommodate the extension. The shaping drive is located on the support base and is used to drive the linkage to move along a first direction. Wherein, the axial direction of the rotation axis of the linkage is perpendicular to the first direction. When the main body is housed in the bearing groove and the extension is housed in the shaping groove, the shaping drive drives the linkage to move along the first direction, so that the linkage drives the extension to move relative to the main body to adjust the inclination of the extension relative to the main body.

2. The shaping device as described in claim 1, characterized in that, The support includes: A support member is disposed on the base, and the shaping drive member is disposed on the support member; A support member is disposed on the bearing member and spaced apart from the shaping drive member along the second direction; A receiving member is provided on the support member, the bearing groove is formed on the side of the receiving member away from the support member, and the opening is formed on the side of the receiving member facing the shaping drive member; A positioning element is disposed on the support element and inserted into the receiving element to position the receiving element; A limiting member is provided on the support member and rotatably connected to one end of the linkage member; The first direction, the second direction, and the axis of rotation of the linkage are perpendicular to each other.

3. The shaping device as described in claim 2, characterized in that, The accommodating element includes: A receiving body is provided on the support member. The bearing groove is opened on the side of the receiving body away from the support member. The opening is opened on the side of the receiving body facing the shaping drive member. The receiving body has a movable groove communicating with the opening on the side facing the support member. The sleeve body is connected to the side wall of the movable groove and is movably sleeved on the limiting member.

4. The shaping device as described in claim 3, characterized in that, The linkage component includes: A connecting body is connected to the shaping drive member so as to move along the first direction under the drive of the shaping drive member; A linkage body is connected to the connecting body and movably disposed on the support member, and the shaping groove is opened on the side of the linkage body opposite to the support member; A rotating body is connected to the side of the linkage body away from the connecting body and is rotatably connected to the limiting member, and the rotating body is movably accommodated in the movable groove.

5. The shaping device as described in claim 3, characterized in that, The support member includes: The support body, the positioning member, the limiting member and the accommodating body are all disposed in the support body; Multiple support pillars are spaced apart circumferentially along the support body, and each support pillar is connected to the support body and the load-bearing member at both ends.

6. The shaping device as described in claim 5, characterized in that, The shaping device also includes: A pressure-holding member is provided on the support body; A transfer mechanism for transferring the holding member to the receiving body and causing the holding member to cover the bearing groove; A lifting drive component includes a lifting drive body and a pressing body. The lifting drive body is disposed in the accommodating body and connected to the pressing body, and is used to drive the pressing body to press the pressing body along the rotation axis of the linkage component.

7. The shaping device as described in claim 6, characterized in that, The support also includes: A guide is provided on the side of the support body away from the carrier and at the end of the support body away from the shaping drive member. The guide is used to movably insert the holding member.

8. The shaping device as described in claim 6, characterized in that, The transfer mechanism includes: Mounting base; An adsorption element, connected to the mounting base, is used to adsorb the workpiece; A robotic arm, connected to the mounting base, is used to drive the movement of the mounting base.

9. The shaping device as described in claim 8, characterized in that, The transfer mechanism further includes: A detection element, disposed on the mounting base, is used to detect the tilt of the extension relative to the main body.

10. The shaping device as described in claim 2, characterized in that, The support member is slidably connected to the base along the second direction, and the shaping device further includes: A sliding drive component, disposed on the base and connected to the carrier component, is used to drive the carrier component to move along the second direction.