Filter disc assembling machine

Abstract

The utility model discloses a filter disc assembling machine, and relates to the related technical field of filter disc assembling. The assembling device comprises an assembling supporting mechanism, the assembling supporting mechanism comprises a valve body pushing assembly and an air filtering piece pushing assembly, a pressing assembly is fixedly arranged between the valve body pushing assembly and the air filtering piece pushing assembly, and a valve body feeding mechanism and an air filtering piece feeding mechanism are arranged on the two adjacent sides of the assembling supporting mechanism respectively. The valve body feeding mechanism and the air filter piece feeding mechanism each comprise a sequencing assembly and a spacing assembly, each sequencing assembly comprises a feeding separation frame and a feeding disc, each spacing assembly comprises a separation disc, and separation connecting rods are arranged on the peripheral side face of each separation disc. The feeding disc rotates, a valve body and an air filtering piece are blocked by the feeding separation frame to move to the press-fit assembly in sequence, the valve body pushing assembly and the air filtering piece pushing assembly push the valve body and the air filtering piece to move respectively, the press-fit assembly conducts press-fit assembly, it is guaranteed that the air filtering piece is installed in place, and the installation efficiency is improved.

Description

Technical Field

[0001] This utility model belongs to the technical field of filter assembly, and in particular relates to a filter assembly machine. Background Technology

[0002] The main function of safety valves used in lead-acid batteries is to solve the problem of excessive internal pressure in existing valve-regulated batteries, which causes damage to the battery and affects its performance and service life. The safety valve for lead-acid batteries consists of a safety valve body, a rubber cap, a microporous acid filter, etc. The acid filter mainly plays the role of filtering acid mist and is an indispensable part of valve-regulated lead-acid batteries.

[0003] Currently, safety valves require the filter element to be installed inside the valve body during installation. However, the limited installation space inside the valve body makes manual installation difficult and inefficient, and also results in improper installation that is difficult to detect. Therefore, filter element installation needs further mechanization. To address this, we provide a filter element assembly machine to solve the aforementioned technical problems. Utility Model Content

[0004] The purpose of this utility model is to provide a filter assembly machine, which solves the problems in the background art by the specific structural design of the assembly support mechanism, valve body feeding mechanism and filter sheet feeding mechanism.

[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution: This utility model is a filter assembly machine, including an assembly support mechanism. The assembly support mechanism includes a fixedly arranged valve body pushing assembly and a fixedly arranged filter sheet pushing assembly. The valve body pushing assembly and the filter sheet pushing assembly are perpendicular to each other. A pressing assembly is fixedly arranged between the valve body pushing assembly and the filter sheet pushing assembly, and the pressing assembly is located above the junction of the valve body pushing assembly and the filter sheet pushing assembly. Valve body pushers are respectively arranged on both adjacent sides of the assembly support mechanism. The valve body feeding mechanism and the filter plate feeding mechanism are connected to the valve body pushing assembly and the filter plate feeding mechanism, respectively. The valve body feeding mechanism and the filter plate feeding mechanism have the same structure. Both the valve body feeding mechanism and the filter plate feeding mechanism include a sorting assembly and an interval assembly. The sorting assembly includes a fixedly set feeding separator frame and a rotating feeding disc. The feeding separator frame is in contact with the feeding disc. The interval assembly includes an intermittently rotating separator disc. Several separator rods are fixedly connected to the periphery of the separator disc.

[0006] The present invention is further configured such that the assembly support mechanism includes a fixedly installed assembly support frame, and the valve body pushing assembly and the filter plate pushing assembly are both fixedly installed on the upper surface of the assembly support frame. The valve body pushing assembly includes a valve pushing cylinder fixedly connected to the upper surface of the assembly support frame, and a valve pushing cylinder plate is fixedly connected to the output end of the valve pushing cylinder. The filter plate pushing assembly includes a filter plate pushing cylinder fixedly connected to the upper surface of the assembly support frame, and a filter plate pushing cylinder plate is fixedly connected to the output end of the filter plate pushing cylinder.

[0007] The present invention is further configured such that: a plate-pulling cylinder is fixedly connected to the upper surface of the assembly support frame; a plate-pulling cylinder plate is fixedly connected to the output end of the plate-pulling cylinder; an inclined guide groove is fixedly provided on the upper surface of the assembly support frame via a support plate; the inclined guide groove is located on the side of the plate-pulling cylinder away from the valve push cylinder; the pressing assembly includes a pressing cylinder fixedly connected to the upper surface of the assembly support frame via a support frame; a pressing plate is fixedly connected to the output end of the pressing cylinder; the pressing plate is located directly above the plate-pulling cylinder plate; and a straight vibration groove plate is fixedly connected to the upper surface of the assembly support frame via a conveying support platform; the end of the straight vibration groove plate is located on the side of the filter plate push cylinder plate away from the inclined guide groove.

[0008] The present invention is further configured such that an extension support plate is fixedly connected to one side of the assembly support frame, the feeding partition frame is fixedly connected to the upper surface of the extension support plate via a support column, a transmission guide rail is fixedly connected to one side of the feeding partition frame, the feeding disc is rotatably connected to the upper surface of the extension support plate via a support tube, the support tube is coaxially arranged outside the support column, a transmission gear is fixedly connected to the circumferential side of the support tube, a drive gear meshing with the transmission gear is rotatably connected to the upper surface of the extension support plate, and a partition baffle is fixedly connected to the upper surface of the feeding partition frame.

[0009] The present invention is further configured such that the spacing assembly includes a spacing support platform fixedly connected to the assembly support frame; the separator disc is rotatably disposed on the upper surface of the spacing support platform; a drive disc is rotatably disposed on the lower surface of the spacing support platform; the drive disc is fixedly connected to the separator disc; the drive disc has engagement grooves on its circumferential side corresponding to the separator connecting rods; a transmission column corresponding to the separator connecting rods is fixedly connected to the lower surface of the drive disc; engagement claws adapted to the engagement grooves are rotatably connected to the lower surface of the spacing support platform; a transmission protrusion is fixedly connected to one side of the engagement claw; a drive cam is rotatably connected to the lower surface of the spacing support platform; a drive connecting rod is fixedly connected to the lower surface of the drive cam; the drive connecting rod is adapted to the transmission column; a support plate is fixedly connected to the lower surface of the spacing support platform; and an arc-shaped spring is fixedly connected between the support plate and the engagement claw.

[0010] The present invention has the following beneficial effects: 1. The present invention sets up an assembly support mechanism, the valve push cylinder plate moves horizontally to push the valve body to move, the filter plate push cylinder plate moves horizontally to push the filter plate to move. When the valve body and the filter plate move further towards the pressing assembly, the pull plate cylinder plate moves upward, and the valve body and the filter plate fall onto the pull plate cylinder plate in sequence. The pressing plate continues to move downward to press down and assemble the valve body and the filter plate, thereby ensuring that the filter plate can be installed in place, and at the same time avoiding the filter plate of the safety valve being limited by the working space, thus improving the installation efficiency.

[0011] 2. This utility model, by setting up a valve body feeding mechanism and a filter plate feeding mechanism, allows the feeding disc to rotate, and the valve body and filter plate to move synchronously with the feeding disc. The valve body and filter plate move sequentially towards the transmission guide rail and slide down along the transmission guide rail. The valve body and filter plate are obstructed by the separating link, and the separating link moves intermittently, so that the valve body and filter plate are fed intermittently. This ensures that the valve body and filter plate can move in sequence and avoids the accumulation of valve body and filter plate, which may cause assembly errors. Attached Figure Description

[0012] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0013] Figure 1 This is a schematic diagram of a filter assembly machine.

[0014] Figure 2 This is a schematic diagram of the assembly support mechanism in this utility model.

[0015] Figure 3 This is a partial structural diagram of the assembly support mechanism in this utility model.

[0016] Figure 4 This is a schematic diagram of the valve body feeding mechanism in this utility model.

[0017] Figure 5 This is a schematic diagram of the sorting component in this utility model.

[0018] Figure 6 This is a longitudinal structural cross-sectional view of the sorting component in this utility model.

[0019] Figure 7 This is a schematic diagram of the structure of the intermediate spacer component of this utility model.

[0020] Figure 8 This is a schematic diagram of the intermediate spacer component of this utility model from another angle.

[0021] The attached diagram lists the components represented by each number as follows:

[0022] 1-Assembly support mechanism, 11-Valve body pushing assembly, 111-Valve pushing cylinder, 12-Filter plate pushing assembly, 121-Filter plate pushing cylinder, 13-Pressure assembly, 131-Pressure cylinder, 14-Assembly support frame, 15-Pull-out cylinder, 16-Inclined guide groove, 2-Valve body feeding mechanism, 21-Sorting assembly, 211-Feeding separator frame, 212-Feeding disc, 213-Transmission guide rail, 214-Transmission gear, 215-Drive gear, 216-Separating baffle, 22-Interval assembly, 221-Separating link, 222-Drive disc, 223-Clamping groove, 224-Transmission column, 225-Clamping claw, 226-Transmission protrusion, 227-Drive cam, 228-Drive link, 229-Arc spring, 3-Filter plate feeding mechanism. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model. Specific Implementation Example 1

[0025] Please see Figure 1-8 This utility model is a filter assembly machine, including an assembly support mechanism 1. Specifically, the assembly support mechanism 1 includes a valve body pushing assembly 11 and a filter sheet pushing assembly 12, which are fixedly arranged. The valve body pushing assembly 11 and the filter sheet pushing assembly 12 are perpendicular to each other. A pressing assembly 13 is fixedly arranged between the valve body pushing assembly 11 and the filter sheet pushing assembly 12. The pressing assembly 13 is located above the junction of the valve body pushing assembly 11 and the filter sheet pushing assembly 12.

[0026] Furthermore, valve body feeding mechanism 2 and filter plate feeding mechanism 3 are respectively provided on the adjacent sides of the assembly support mechanism 1. Valve body feeding mechanism 2 is connected to valve body pushing component 11, and filter plate feeding mechanism 3 is connected to filter plate pushing component 12. Valve body feeding mechanism 2 and filter plate feeding mechanism 3 have the same structure. Both valve body feeding mechanism 2 and filter plate feeding mechanism 3 include sorting component 21 and spacing component 22. The sorting component includes a fixedly set feeding separator frame 211 and a rotating feeding disc 212. The feeding separator frame 211 and the feeding disc 212 are in contact. The spacing component 22 includes an intermittently rotating separator disc. Several separator connecting rods 221 are fixedly connected to the periphery of the separator disc.

[0027] The operation process of this embodiment is as follows: the valve body and the filter plate are respectively placed into the feeding partition frame 211 corresponding to the valve body feeding mechanism 2 and the filter plate feeding mechanism 3. The feeding disc 212 is controlled to rotate, so that the valve body and the filter plate move synchronously with the feeding disc 212 and move sequentially towards the partition link 221. During this process, the partition disc rotates intermittently and drives the partition link 221 to move synchronously. When the valve body and the filter plate move between the two partition links 221, the partition link 221 obstructs the subsequent movement of the valve body and the filter plate. At the same time, the partition link 221 drives the foremost valve body and the filter plate to move towards the valve body pushing assembly 11 and the filter plate pushing assembly 12 respectively. When the valve body and the filter plate move sequentially to the bottom of the pressing assembly 13, the pressing assembly 13 is controlled to move down to assemble the valve body and the filter plate. Specific Implementation Example 2

[0029] Please see Figure 1-8 Based on the first specific embodiment, the assembly support mechanism 1 further includes a fixedly installed assembly support frame 14. The valve body pushing assembly 11 and the filter plate pushing assembly 12 are both fixedly installed on the upper surface of the assembly support frame 14. The valve body pushing assembly 11 includes a valve pushing cylinder 111 fixedly connected to the upper surface of the assembly support frame 14, and a valve pushing cylinder plate is fixedly connected to the output end of the valve pushing cylinder 111. The filter plate pushing assembly 12 includes a filter plate pushing cylinder 121 fixedly connected to the upper surface of the assembly support frame 14, and a filter plate pushing cylinder plate is fixedly connected to the output end of the filter plate pushing cylinder 121.

[0030] Furthermore, a pull-out cylinder 15 is fixedly connected to the upper surface of the assembly support frame 14, and a pull-out cylinder plate is fixedly connected to the output end of the pull-out cylinder 15. An inclined guide groove 16 is fixedly provided on the upper surface of the assembly support frame 14 through a support stand. The inclined guide groove 16 is located on the side of the pull-out cylinder 15 away from the valve push cylinder 111. A collection device is provided at the end of the inclined guide groove 16 away from the valve push cylinder 111. The pressing assembly 13 includes a pressing cylinder 131 fixedly connected to the upper surface of the assembly support frame 14 through a support stand. A pressing plate is fixedly connected to the output end of the pressing cylinder 131. The pressing plate is located directly above the pull-out cylinder plate. A straight vibration groove plate is fixedly connected to the upper surface of the assembly support frame 14 through a conveying support platform. The end of the straight vibration groove plate is located on the side of the filter plate push cylinder plate away from the inclined guide groove 16.

[0031] The operation process of this embodiment is as follows: the valve body and the filter plate move sequentially towards the pressing assembly 13. When the valve body is aligned with the valve pusher plate, the valve pusher cylinder 111 is activated, and the valve pusher plate moves horizontally to push the valve body. When the filter plate is aligned with the filter plate pusher plate, the filter plate pusher cylinder 121 is activated, and the filter plate pusher plate moves horizontally to push the filter plate. When the valve body and the filter plate move further towards the pressing assembly 13, during this process, the plate-pulling cylinder 15 is activated, driving the plate-pulling cylinder plate to move upward. The valve body and the filter plate fall sequentially onto the plate-pulling cylinder plate, and... The valve body and filter are located directly below the pressing plate. The pressing cylinder 131 is activated to move the pressing plate downward. When the pressing plate contacts the valve body and filter, it continues to move downward, pressing and assembling the valve body and filter. After assembly, the pull plate cylinder moves downward, causing the assembled valve body and filter to move downward synchronously. When the pull plate cylinder is aligned with the end of the inclined guide groove 16, the assembled valve body and filter slide down along the inclined guide groove 16 and move towards the collection device at the other end of the inclined guide groove 16 until they fall into the collection device. Specific Implementation Example 3

[0033] Please see Figure 1-8 Based on specific embodiments one and two, specifically, an extension support plate is fixedly connected to one side of the assembly support frame 14, the feeding partition frame 211 is fixedly connected to the upper surface of the extension support plate through the support column, a transmission guide rail 213 is fixedly connected to one side of the feeding partition frame 211, the bottom of the transmission guide rail 213 is an inclined sliding surface structure, which facilitates the valve body and the filter plate to slide down along the inclined sliding surface, the feeding disc 212 is rotatably connected to the upper surface of the extension support plate through the support riser, the support riser is coaxially set outside the support column, a transmission gear 214 is fixedly connected to the periphery of the support riser, a drive gear 215 that meshes with the transmission gear 214 is rotatably connected to the upper surface of the extension support plate, a first drive motor is fixedly installed on the lower surface of the extension support plate, the output shaft of the first drive motor is fixedly connected to the drive gear 215, and a partition baffle 216 is fixedly connected to the upper surface of the feeding partition frame 211.

[0034] Furthermore, the partition assembly 22 also includes a partition support platform fixedly connected to the assembly support frame 14. The partition disc is rotatably mounted on the upper surface of the partition support platform, and a drive disc 222 is rotatably mounted on the lower surface of the partition support platform. The drive disc 222 is fixedly connected to the partition disc, and the circumferential side of the drive disc 222 has engaging grooves 223 corresponding to the partition connecting rods 221. A transmission column 224 corresponding to the partition connecting rods 221 is fixedly connected to the lower surface of the drive disc 222. A component adapted to the engaging groove 223 is rotatably connected to the lower surface of the partition support platform. The locking claw 225 has a transmission protrusion 226 fixedly connected to one side. A drive cam 227 is rotatably connected to the lower surface of the spacer support platform. A second drive motor is fixedly mounted on the upper surface of the spacer support platform via a mounting shaft. The output shaft of the second drive motor is fixedly connected to the drive cam 227. A drive connecting rod 228 is fixedly connected to the lower surface of the drive cam 227. The drive connecting rod 228 is adapted to the transmission column 224. A support plate is fixedly connected to the lower surface of the spacer support platform. An arc spring 229 is fixedly connected between the support plate and the locking claw 225.

[0035] The operation process of this embodiment is as follows: the valve body and the filter plate are respectively placed into the feeding partition frame 211 corresponding to the valve body feeding mechanism 2 and the filter plate feeding mechanism 3. The first drive motor is started to drive the drive gear 215 to rotate. Under the meshing action of the drive gear 215 and the transmission gear 214, the transmission gear 214 rotates, thereby driving the feeding disc 212 to rotate synchronously. The valve body and the filter plate move synchronously with the rotation of the feeding disc 212. When the feeding disc 212 contacts the feeding partition frame 211, it is separated by the obstruction of the feeding partition frame 211. The valve body and the filter plate move sequentially towards the transmission guide rail 213 and slide along the transmission guide rail 213 towards the pressing assembly 13. The valve body and the filter plate at the front stop moving due to the separation link 221.

[0036] Simultaneously, the second drive motor is activated to drive the drive cam 227 to rotate. When the drive cam 227 rotates and contacts the transmission protrusion 226, the transmission protrusion 226 is compressed as the drive cam 227 rotates, causing the engaging pawl 225 to rotate. The engaging pawl 225 moves away from the corresponding engaging groove 223, and the arc spring 229 is compressed. At the same time, the drive connecting rod 228 rotates synchronously with the transmission protrusion 226. When the drive connecting rod 228 contacts the corresponding transmission column 224, as the drive connecting rod 228 moves, it pushes the corresponding transmission column 224. Under the connecting action of the transmission column 224, the drive disc 222 rotates at a certain angle, the separator disc rotates synchronously, and the separator connecting rod 221 rotates with the separator disc, causing the foremost valve... The valve body and filter plate move between the two separating links 221. At this time, as the drive cam 227 rotates away from the transmission protrusion 226, under the elastic recovery action of the arc spring 229, the locking pawl 225 rotates in the opposite direction and inserts into the next locking groove 223. The separating disk stops rotating. At this time, the foremost valve body and filter plate are located between the two separating links 221. The subsequent valve body and filter plate stop moving due to the obstruction of the separating links 221. The above operation is repeated. When the separating disk continues to rotate, the valve body and filter plate located between the two separating links 221 move towards the pressing assembly 13. The subsequent foremost valve body and filter plate move to the subsequent two separating links 221. This operation is repeated to realize the intermittent transmission of the valve body and filter plate.

[0037] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0038] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A filter assembly machine, comprising an assembly support mechanism (1), characterized in that: The assembly support mechanism (1) includes a fixedly arranged valve body pushing assembly (11) and a fixedly arranged filter plate pushing assembly (12). The valve body pushing assembly (11) and the filter plate pushing assembly (12) are perpendicular to each other. A pressing assembly (13) is fixedly arranged between the valve body pushing assembly (11) and the filter plate pushing assembly (12). The pressing assembly (13) is located above the junction of the valve body pushing assembly (11) and the filter plate pushing assembly (12). The assembly support mechanism (1) is provided with a valve body feeding mechanism (2) and a filter plate feeding mechanism (3) on its adjacent sides respectively. The valve body feeding mechanism (2) is connected to the valve body pushing assembly (11), and the filter plate feeding mechanism (3) is connected to the filter plate pushing assembly (12). The valve body feeding mechanism (2) and the filter plate feeding mechanism (3) have the same structure. The valve body feeding mechanism (2) and the filter plate feeding mechanism (3) both include a sorting assembly (21) and an interval assembly (22). The sorting assembly includes a fixedly set feeding separator frame (211) and a rotating feeding disc (212). The feeding separator frame (211) is in contact with the feeding disc (212). The interval assembly (22) includes an intermittently rotating separator disc. Several separator connecting rods (221) are fixedly connected to the periphery of the separator disc.

2. The filter assembly machine according to claim 1, characterized in that, The assembly support mechanism (1) further includes a fixed assembly support frame (14). The valve body pushing assembly (11) and the filter plate pushing assembly (12) are both fixedly installed on the upper surface of the assembly support frame (14). The valve body pushing assembly (11) includes a valve pushing cylinder (111) fixedly connected to the upper surface of the assembly support frame (14). The output end of the valve pushing cylinder (111) is fixedly connected to a valve pushing cylinder plate. The filter plate pushing assembly (12) includes a filter plate pushing cylinder (121) fixedly connected to the upper surface of the assembly support frame (14). The output end of the filter plate pushing cylinder (121) is fixedly connected to a filter plate pushing cylinder plate.

3. A filter assembly machine according to claim 2, characterized in that, The assembly support frame (14) is fixedly connected to a plate-pulling cylinder (15), and the output end of the plate-pulling cylinder (15) is fixedly connected to a plate-pulling cylinder plate. The assembly support frame (14) is fixedly provided with an inclined guide groove (16) through a support plate. The inclined guide groove (16) is located on the side of the plate-pulling cylinder (15) away from the valve push cylinder (111). The pressing assembly (13) includes a pressing cylinder (131) fixedly connected to the upper surface of the assembly support frame (14) through a support frame. The output end of the pressing cylinder (131) is fixedly connected to a pressing plate, and the pressing plate is located directly above the plate-pulling cylinder plate.

4. A filter assembly machine according to claim 3, characterized in that, The upper surface of the assembly support frame (14) is fixedly connected to a straight vibration groove plate via a conveying support platform. The end of the straight vibration groove plate is located on the side of the filter plate push cylinder plate away from the inclined guide groove (16).

5. A filter assembly machine according to claim 4, characterized in that, An extension support plate is fixedly connected to one side of the assembly support frame (14). The feeding partition frame (211) is fixedly connected to the upper surface of the extension support plate through a support column. A transmission guide rail (213) is fixedly connected to one side of the feeding partition frame (211). The feeding disc (212) is rotatably connected to the upper surface of the extension support plate through a support tube. The support tube is coaxially arranged outside the support column. A transmission gear (214) is fixedly connected to the periphery of the support tube. A drive gear (215) that meshes with the transmission gear (214) is rotatably connected to the upper surface of the extension support plate. A partition baffle (216) is fixedly connected to the upper surface of the feeding partition frame (211).

6. A filter assembly machine according to claim 5, characterized in that, The partition assembly (22) further includes a partition support platform fixedly connected to the assembly support frame (14). The partition disk is rotatably disposed on the upper surface of the partition support platform. A drive disk (222) is rotatably disposed on the lower surface of the partition support platform. The drive disk (222) is fixedly connected to the partition disk. The drive disk (222) has a locking groove (223) on its circumferential side that corresponds to the partition link (221). A transmission column (224) corresponding to the partition link (221) is fixedly connected to the lower surface of the drive disk (222).

7. A filter assembly machine according to claim 6, characterized in that, The lower surface of the spacer support is rotatably connected to a locking claw (225) that is adapted to the locking groove (223). A transmission protrusion (226) is fixedly connected to one side of the locking claw (225). A drive cam (227) is rotatably connected to the lower surface of the spacer support. A drive connecting rod (228) is fixedly connected to the lower surface of the drive cam (227). The drive connecting rod (228) is adapted to the transmission column (224). A support plate is fixedly connected to the lower surface of the spacer support. An arc spring (229) is fixedly connected between the support plate and the locking claw (225).

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