Quality inspection clamp for lamp aluminum frame production

By improving the fixture structure, stable clamping and effective storage of the aluminum frame of the lamp were achieved, solving the problems of unstable clamping and easy damage to the contact surface, and improving the detection accuracy and safety.

CN224239543UActive Publication Date: 2026-05-15JIAXING YUPIN PHOTOELECTRIC TECH CO LTD
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Patent Information

Application Number
CN202521191329.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-06-11
Publication Date
2026-05-15
Estimated Expiration
2035-06-11

AI Technical Summary

Technical Problem

Traditional quality inspection fixtures used in the production of aluminum frames for lighting fixtures are not stable enough when clamping and lack effective storage and protection structures, which leads to measurement errors and easy damage to the contact surface of the aluminum frame.

Method used

A clamping structure was designed, comprising a quality inspection table, support rod, fixing plate, threaded pressure rod, connecting plate, sleeve, telescopic rod, spring, extrusion plate, and bearing plate. Through the combination of double clamping and rubber pads, limit strips, partitions, and rubber plates, the aluminum frame can be stably clamped and protected for storage.

Benefits of technology

It improves the stability of aluminum frame clamping and the accuracy of detection, while providing effective storage and protection functions, reducing measurement errors and damage to contact surfaces.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a quality inspection fixture for lamp aluminum frame production, which comprises a quality inspection table and a support rod, the bottom of the quality inspection table is connected with the support rod, the top of the quality inspection table is provided with fixing plates, the fixing plates are symmetrically distributed, threaded pressing rods are embedded in the fixing plates, the side surfaces of the threaded pressing rods are provided with connecting plates, and the connecting plates are connected with the bottom of the quality inspection table. A bearing plate is arranged on the side face of the connecting plate. According to the quality inspection clamp for lamp aluminum frame production, a square plate and a sleeve are installed at the top of a connecting plate, the top of an aluminum frame is conveniently clamped and fixed, the width of the aluminum frames on the two sides is adjusted firstly, then a push plate is pushed upwards, the aluminum frame is placed in a bearing plate, and then an extrusion plate is loosened; and an extrusion plate can be extruded under the action of the elastic force of a spring, so that the aluminum frame can be double-clamped conveniently, and the stability is high during use.
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Description

Technical Field

[0001] This utility model belongs to the field of aluminum frame quality inspection technology, and in particular relates to a quality inspection fixture for the production of aluminum frames for lamps. Background Technology

[0002] Quality inspection fixtures for lighting aluminum frames are devices specifically designed for inspecting parameters such as the size and shape of lighting aluminum frames. By clamping or mounting the aluminum frame to be tested, the fixture positions it for easy inspection, thus ensuring accuracy and efficiency. In the production process of lighting aluminum frames, quality inspection fixtures play a crucial role. They not only improve inspection accuracy and reduce human error but also accelerate inspection speed and increase production efficiency. Furthermore, the design of quality inspection fixtures takes into account ease of operation and safety, ensuring that inspection personnel can easily and safely complete their inspection tasks.

[0003] The quality inspection fixtures currently available for the production of aluminum frames for lighting fixtures have the following problems when used:

[0004] 1. Traditional quality inspection fixtures for aluminum frame production typically use clamping structures installed on both sides for fixing and holding the aluminum frame. Because there is no top clamping, the clamped aluminum frame may not be fully stressed, resulting in measurement errors and unstable clamping during use.

[0005] 2. In most cases, when using quality inspection fixtures for aluminum frames in the production of lighting fixtures, workers often need to stack the inspected and uninspected aluminum frames directly to the side. Since there is no structure installed for placement and protection, the aluminum frames are easily scratched on the contact surfaces during stacking. Therefore, they do not have the function of storage and protection when used. Utility Model Content

[0006] The purpose of this utility model is to provide a quality inspection fixture for the production of aluminum frames for lighting fixtures, so as to solve the technical problems mentioned in the background art.

[0007] To achieve the above objectives, the specific technical solution of this utility model is as follows: A quality inspection fixture for the production of aluminum frames for lamps includes a quality inspection table and a support rod. The bottom of the quality inspection table is connected to the support rod, and the top of the quality inspection table is provided with a fixed plate. The fixed plates are symmetrically distributed. Threaded pressure rods are embedded inside the fixed plates. Connecting plates are provided on the sides of the threaded pressure rods. Bearing plates are provided on the sides of the connecting plates. A square plate is provided on the top of the connecting plate. A sleeve is provided on the top of the square plate. A telescopic rod is embedded inside the sleeve. A spring is connected to the bottom of the telescopic rod. A pressing plate is connected to the bottom of the spring. A push plate is provided on the outer side of the pressing plate.

[0008] Preferably, a first bearing frame is provided on one side of the support rod, and a second bearing frame is provided on the other side of the support rod. A rubber pad is provided inside the first bearing frame, and a limiting strip is provided on the side of the rubber pad. A partition is provided inside the second bearing frame, and a rubber plate is provided on the outside of the partition. The rubber plates are symmetrically distributed.

[0009] Preferably, the threaded pressure bar has a turntable on one side, and a connecting plate is connected to the other side of the turntable.

[0010] Preferably, the top of the quality inspection table is provided with a ruler rod, the outside of which is fitted with a collar, and the outside of the collar is connected to a limiting plate.

[0011] Preferably, the outer connecting ring of the support rod is connected to the outer side of the base plate, the base plate is symmetrically distributed, the base plate is made of metal, the first bearing frame and the second bearing frame are made of magnetic plates, and the top of the base plate is connected to the first bearing frame and the second bearing frame by magnetic attraction.

[0012] Preferably, the bottom of the first support frame and the second support frame are provided with foot pads, and the foot pads are symmetrically distributed.

[0013] The quality inspection fixture for producing aluminum frames for lamps according to this utility model has the following advantages:

[0014] 1. A quality inspection fixture for the production of aluminum frames for lighting fixtures, by installing a square plate and a sleeve on the top of the connecting plate, and installing a telescopic rod and a spring inside the sleeve, and installing a pressing plate and a push plate at the bottom of the spring, facilitates the clamping and fixing of the top of the aluminum frame. First, adjust the width of the aluminum frames on both sides, then push the push plate upward to place the aluminum frame inside the bearing plate, and then release the pressing plate. Under the action of the spring force, the pressing plate can be pressed. This facilitates double clamping of the aluminum frame and has strong stability during use.

[0015] 2. This quality inspection fixture for producing aluminum frames for lighting fixtures features a first and second support frame on the outside of the inspection table. The first support frame contains a rubber pad and a limiting strip, while the second support frame contains a partition and a rubber plate. This facilitates the storage of both pre-processed and finished aluminum frames. During quality inspection, workers remove the aluminum frames to be inspected from the first support frame. The rubber pad and limiting strip prevent scratching the contact surfaces during contact. After processing, the frames are simply placed in the second support frame, where the rubber plate provides protection. Therefore, this fixture combines storage and protection functions in its application. Attached Figure Description

[0016] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained from these drawings without creative effort.

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the threaded pressure bar structure of this utility model;

[0019] Figure 3 This is a schematic diagram of the connecting plate structure of this utility model;

[0020] Figure 4 For the present utility model Figure 3 Enlarged schematic diagram of part of the structure of A in the middle;

[0021] Figure 5 This is a schematic diagram of the scale rod structure of this utility model;

[0022] Figure 6 This is a schematic diagram of the limiting strip structure of this utility model;

[0023] Figure 7 This is a schematic diagram of the rubber sheet structure of this utility model.

[0024] The markings in the diagram are as follows: 1. Inspection table; 2. Fixing plate; 3. Threaded pressure rod; 4. Turntable; 5. Connecting plate; 6. Bearing plate; 7. Square plate; 8. Sleeve; 9. Telescopic rod; 10. Spring; 11. Extrusion plate; 12. Push plate; 13. First bearing frame; 14. Second bearing frame; 15. Ring; 16. Support rod; 17. Base plate; 18. Foot pad; 19. Rubber pad; 20. Limiting strip; 21. Partition plate; 22. Rubber plate; 23. Ruler rod; 24. Collar; 25. Limiting plate. Detailed Implementation

[0025] In the following description, only certain exemplary embodiments are briefly described. As those skilled in the art will recognize, the described embodiments can be modified in various ways without departing from the spirit or scope of the present invention. Therefore, the drawings and description are considered to be exemplary in nature and not restrictive.

[0026] In the description of the embodiments of this utility model, it should be understood that the terms "length", "vertical", "horizontal", "top", "bottom", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing the embodiments of this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the embodiments of this utility model.

[0027] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of embodiments of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0028] In this embodiment of the invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection, an electrical connection, or a communication connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this embodiment of the invention according to the specific circumstances.

[0029] The following disclosure provides many different implementations or examples for different structures of the embodiments of the present invention. To simplify the disclosure of the embodiments of the present invention, specific examples of components and arrangements are described below. Of course, these are merely examples and are not intended to limit the embodiments of the present invention. Furthermore, reference numerals and / or reference letters may be repeated in different examples of the embodiments of the present invention; such repetition is for simplification and clarity and does not in itself indicate a relationship between the various implementations and / or arrangements discussed.

[0030] To better understand the purpose, structure, and function of this utility model, the following description, in conjunction with the accompanying drawings, provides a more detailed account of a quality inspection fixture for the production of aluminum frames for lamps.

[0031] like Figure 1-7As shown, this utility model discloses a quality inspection fixture for producing aluminum frames for lamps, including an inspection table 1 and a support rod 16. The bottom of the inspection table 1 is connected to the support rod 16, and the top of the inspection table 1 is provided with a fixing plate 2. The fixing plates 2 are symmetrically distributed, and threaded pressure rods 3 are embedded inside the fixing plates 2. Connecting plates 5 are provided on the sides of the threaded pressure rods 3. Due to the installation of the connecting plates 5, it is convenient to install the bearing plates 6 on both sides of the turntable 4. The side of the connecting plate 5 is provided with the bearing plates 6, and the top of the connecting plate 5 is provided with a square plate 7. The top of the square plate 7 is provided with a sleeve 8, and the sleeve 8 is embedded with a telescopic rod 9. The bottom of the rod 9 is connected to the spring 10, and the bottom of the spring 10 is connected to the extrusion plate 11. The outer side of the extrusion plate 11 is provided with a push plate 12. By installing a square plate 7 and a sleeve 8 on the top of the connecting plate 5, and installing a telescopic rod 9 and a spring 10 inside the sleeve 8, and installing the extrusion plate 11 and the push plate 12 at the bottom of the spring 10, the width of the aluminum frames on both sides is adjusted first, and then the push plate 12 is pushed upward to place the aluminum frame inside the bearing plate 6. Then the extrusion plate 11 is released, and the extrusion plate 11 can be extruded under the action of the spring 10, which facilitates double clamping of the aluminum frame.

[0032] A first bearing frame 13 is provided on one side of the support rod 16, and a second bearing frame 14 is provided on the other side of the support rod 16. A rubber pad 19 is provided inside the first bearing frame 13, and a limiting strip 20 is provided on the side of the rubber pad 19. A partition 21 is provided inside the second bearing frame 14, and a rubber plate 22 is provided on the outside of the partition 21. The rubber plates 22 are symmetrically distributed. By providing the first bearing frame 13 and the second bearing frame 14 on the outside of the quality inspection table 1, and providing the rubber pad 19 and the limiting strip 20 inside the first bearing frame 13, and installing the partition 21 and the rubber plate 22 inside the second bearing frame 14, the staff can remove the aluminum frame to be inspected from inside the first bearing frame 13 during quality inspection. Since the installation of the rubber pad 19 and the limiting strip 20 can separate the parts and prevent scratches on the contact surface when in contact, after processing, it can be placed in the second bearing frame 14. The installation of the rubber plate 22 can provide protection. Therefore, it has the functions of installation, storage and protection when in use.

[0033] The threaded pressure rod 3 has a turntable 4 on its side, and the other side of the turntable 4 is connected to the connecting plate 5. By installing the turntable 4, it is convenient to fix the threaded pressure rod 3 and the connecting plate 5 together.

[0034] The top of the quality inspection table 1 is equipped with a ruler rod 23, and a collar 24 is sleeved on the outside of the ruler rod 23. A limiting plate 25 is connected to the outside of the collar 24. Due to the installation of the collar 24 and the limiting plate 25, the thickness of the clamped and fixed aluminum frame can be detected.

[0035] The support rod 16 is connected to the outer ring 15, and the outer side of the ring 15 is connected to the base plate 17. The base plate 17 is symmetrically distributed and is made of metal. The first bearing frame 13 and the second bearing frame 14 are made of magnetic plates. The top of the base plate 17 is connected to the first bearing frame 13 and the second bearing frame 14 by magnetic attraction. Due to the installation of the ring 15, it is convenient to connect and fix the base plate 17 and the support rod 16.

[0036] The bottom of the first support frame 13 and the second support frame 14 are provided with foot pads 18, which are symmetrically distributed. The foot pads 18 can serve as support for the base plate 17 and the ground.

[0037] The working principle of this quality inspection fixture for aluminum frame production of lamps is as follows: When using the device, the operator first needs to move the device to a suitable position. After moving it to the appropriate position, it can be placed on the ground. A fixing plate 2 is installed on the top of the inspection table 1, and a threaded pressure rod 3 is installed on the inner side of the fixing plate 2. The side of the threaded pressure rod 3 is connected to the connecting plate 5 through a turntable 4. However, in order to clamp the aluminum frame more stably, a square plate 7 and a sleeve 8 are installed on the top of the connecting plate 5, and a telescopic rod 9 is installed inside the sleeve 8. The bottom of the telescopic rod 9 is connected to a spring 10, and a pressing plate 1 is installed at the bottom of the spring 10. 1. Secondly, the outer side of the extrusion plate 11 is connected to the push plate 12. First, the width of the aluminum frames on both sides needs to be adjusted. The operator first turns the threaded pressure rod 3 to move the bearing plate 6 inward, and then pushes the push plate 12 upward to place the aluminum frame inside the bearing plate 6. After releasing the extrusion plate 11, the extrusion plate 11 can be squeezed under the action of the spring force 10. This facilitates double clamping of the aluminum frame and provides strong stability during use. A ruler rod 23 structure is installed on the top of the quality inspection table 1. After the aluminum frame is clamped and fixed, the operator pulls the limiting plate 25 on the side of the collar 24 to attach it to the top of the aluminum frame. The aluminum frames are inspected. To facilitate separate storage of processed and unprocessed aluminum frames, a ring 15 is connected to the outside of the support rod 16 at the bottom of the inspection bench 1. A base plate 17 is provided on the side of the ring 15. A first bearing frame 13 and a second bearing frame 14 are respectively installed on the top of the base plate 17. A rubber pad 19 and a limiting strip 20 are installed inside the first bearing frame 13, and a partition 21 and a rubber plate 22 are installed inside the second bearing frame 14. During quality inspection, the staff removes the aluminum frames to be inspected from inside the first bearing frame 13. The rubber pad 19 and the limiting strip 20 serve to separate them. To avoid scratching the contact surface during contact, it is placed inside the quality inspection table 1 for quality inspection. After processing, it is simply placed inside the second support frame 14. The rubber plate 22 can play a protective role, and the internal partition 21 can play a supporting role. Therefore, it has the functions of installation, storage and protection when used. Finally, after the unprocessed aluminum frame block inside the first support frame 13 is inspected, it should be replaced in time. Subsequently, when the second support frame 14 is filled with aluminum frames, it also needs to be replaced in time. The first support frame 13 and the second support frame 14 are installed and fixed to the top of the base plate 17 by magnetic attraction.

[0038] It is understood that this utility model has been described through some embodiments, and those skilled in the art will recognize that various changes or equivalent substitutions can be made to these features and embodiments without departing from the spirit and scope of this utility model. Furthermore, under the teachings of this utility model, these features and embodiments can be modified to adapt to specific situations and materials without departing from the spirit and scope of this utility model. Therefore, this utility model is not limited to the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application are within the protection scope of this utility model.

Claims

1. A quality inspection fixture for producing aluminum frames for lamps, comprising an inspection table (1) and a support rod (16), wherein the bottom of the inspection table (1) is connected to the support rod (16), characterized in that: The quality inspection table (1) is provided with a fixed plate (2) on the top. The fixed plate (2) is symmetrically distributed. The fixed plate (2) is inlaid with a threaded pressure rod (3). The threaded pressure rod (3) is provided with a connecting plate (5) on the side. The connecting plate (5) is provided with a bearing plate (6) on the side. The connecting plate (5) is provided with a square plate (7) on the top. The square plate (7) is provided with a sleeve (8) on the top. The sleeve (8) is inlaid with a telescopic rod (9). The bottom of the telescopic rod (9) is connected to a spring (10). The bottom of the spring (10) is connected to a pressing plate (11). The pressing plate (11) is provided with a push plate (12) on the outside.

2. The quality inspection fixture for producing aluminum frames for lamps according to claim 1, characterized in that: The support rod (16) has a first bearing frame (13) on one side and a second bearing frame (14) on the other side. The first bearing frame (13) has a rubber pad (19) inside and a limiting strip (20) on the side of the rubber pad (19). The second bearing frame (14) has a partition (21) inside and a rubber plate (22) on the outside of the partition (21). The rubber plates (22) are symmetrically distributed.

3. The quality inspection fixture for producing aluminum frames for lamps according to claim 1, characterized in that: The threaded pressure rod (3) has a turntable (4) on its side, and the other side of the turntable (4) is connected to a connecting plate (5).

4. The quality inspection fixture for producing aluminum frames for lamps according to claim 1, characterized in that: The quality inspection table (1) is provided with a ruler rod (23) on the top, and a collar (24) is sleeved on the outside of the ruler rod (23). A limiting plate (25) is connected to the outside of the collar (24).

5. The quality inspection fixture for producing aluminum frames for lamps according to claim 2, characterized in that: The support rod (16) is connected to an outer ring (15), and the outer side of the ring (15) is connected to a base plate (17). The base plate (17) is symmetrically distributed and is made of metal. The first support frame (13) and the second support frame (14) are made of magnetic plates. The top of the base plate (17) is connected to the first support frame (13) and the second support frame (14) by magnetic attraction.

6. The quality inspection fixture for producing aluminum frames for lamps according to claim 5, characterized in that: The bottom of the first support frame (13) and the second support frame (14) are provided with foot pads (18), and the foot pads (18) are symmetrically distributed.