Gypsum board automatic forming device capable of achieving continuous production

Abstract

The utility model relates to the technical field of gypsum board production, and discloses an automatic gypsum board forming device capable of continuously producing, which comprises a base and a board forming box, the board forming box is positioned on the base, and a forming mechanism is further arranged on the base. The forming mechanism comprises a partition plate, a sliding rod mechanism located above the partition plate, a mounting mechanism located above the sliding rod mechanism and lifting mechanisms located on the two sides of the plate forming box and fixedly connected with the mounting mechanism, the sliding rod mechanism comprises a pull rod, and the pull rod is detachably connected with the mounting mechanism above and the partition plate below; the lifting mechanism comprises a pushing air cylinder and a detection assembly used for measuring the distance between the pull rods, the installation mechanism comprises an open box, and the open box comprises sliding grooves used for sliding of the pull rods. The distance between the partition plates of the forming mechanism can be adjusted, and gypsum boards with different thicknesses can be conveniently formed.

Description

Technical Field

[0001] This utility model relates to the field of gypsum board production technology, and in particular to an automated gypsum board forming device capable of continuous production. Background Technology

[0002] Gypsum board is a material made primarily from building gypsum. It is a lightweight, high-strength, thin, easy-to-process building material with good sound insulation, heat insulation, and fire resistance properties. It is one of the new lightweight building materials that is currently being developed. Gypsum board is widely used in interior partitions, wall cladding panels, ceilings, sound-absorbing panels, floor baseboards, and various decorative panels in various buildings such as residences, office buildings, shops, hotels, and industrial plants. The production process of gypsum board requires the raw materials to be shaped, so forming equipment is used.

[0003] The main problems with existing molding equipment are as follows: the spacing of the partitions in the gypsum board forming box is fixed, and the thickness of the gypsum board is difficult to adjust according to actual needs. Utility Model Content

[0004] The purpose of this invention is to provide an automated gypsum board forming device that can produce gypsum boards continuously. The spacing of the partitions in the forming mechanism is adjustable, which facilitates the formation of gypsum boards of different thicknesses.

[0005] The above-mentioned technical objective of this utility model is achieved through the following technical solution: an automated gypsum board forming device for continuous production, including a base and a forming box, the forming box being located on the base, and a forming mechanism being provided on the base, the forming mechanism including a partition for separating the forming box, a sliding rod mechanism located above the partition, an installation mechanism located above the sliding rod mechanism, and a lifting mechanism located on both sides of the forming box and fixedly connected to the installation mechanism.

[0006] The sliding rod mechanism includes a pull rod, which is detachably connected to the upper mounting mechanism and the lower partition. The lifting mechanism includes a push cylinder and a detection component for measuring the distance between the pull rods. The mounting mechanism includes an open box with a groove for sliding the pull rod.

[0007] By adopting the above technical solution, the detection component can be used to measure the spacing of the pull rods. The pull rods are detachably connected to the lower partitions. The pull rods drive the partitions to slide along the slide grooves, so that the spacing between the partitions is adjustable, which is convenient for forming gypsum boards of different thicknesses.

[0008] A further feature of this invention is that the slab box includes a frame and a bottom plate. The frame is formed by connecting a left plate, a front plate, a right plate, and a rear plate in sequence. A partition is arranged parallel to the left plate, and the length of the partition is the same as the distance between the front plate and the rear plate. The left sides of the front plate and the rear plate are both hinged to the left plate.

[0009] By adopting the above technical solution, after the gypsum board is formed, the formed gypsum board can be taken out from the forming box by opening the front and back panels. When it is necessary to produce thicker gypsum board, the spacing between the partitions needs to be increased accordingly. The forming box may not be able to accommodate too many partitions. In this case, the front or back panel can be opened to remove the excess partitions, so that the spatial layout of the forming box is more in line with the production needs of thick gypsum board.

[0010] A further feature of this invention is that: the pushing cylinders are located on the left and right sides of the forming box, and a fixing block is fixedly installed on the telescopic shaft of the pushing cylinder on the left side. Several infrared sensors are fixedly installed on the fixing block, and each pull rod is provided with a sensing position, with each sensing position corresponding to an infrared sensor.

[0011] By adopting the above technical solution and installing infrared sensors, with each pull rod having a corresponding sensing position, the infrared sensors can accurately determine the position of the corresponding pull rod by sensing the sensing position on each pull rod, thus providing a basis for accurately controlling the spacing of the partitions.

[0012] The present invention is further configured as follows: the installation mechanism includes a top plate fixedly connected to the upper end of the telescopic shaft, the open box is fixedly connected to the lower bottom surface of the top plate, the open box also includes side plates and connecting plates connected in sequence, the right side of the open box is provided with an opening, the distance between the opening and the right side push cylinder should be convenient for the partition to be removed from the frame, the bottom of the open box is provided with a sliding plate, the sliding groove is provided on the sliding plate, and a long iron plate is fixedly provided inside the open box along the longitudinal direction of the top plate.

[0013] By adopting the above technical solution, the top plate in the installation mechanism is fixedly connected to the upper end of the telescopic shaft of the pushing cylinder, providing a stable support foundation for the entire installation mechanism. When the pushing cylinder pushes the telescopic shaft to move up and down, the installation mechanism can move up and down stably, thereby driving the sliding rod mechanism. After the gypsum board is formed, the telescopic shaft moves upward, driving the pull rod upward, leaving space between the pull rod and the board box, which makes it easy to move the gypsum board out.

[0014] The open box has an opening on the right side, and the distance between the opening and the right-side push cylinder is reasonably designed. A sliding groove is opened on the slide plate at the bottom of the open box, which makes it easy for the pull rod to drive the electromagnet chuck set at the upper end of the pull rod to be taken out of the open box.

[0015] A further feature of this invention is that an iron sheet is fixedly installed at the top of the partition, and electromagnets are installed at both ends of the pull rod. The top of the pull rod is detachably connected to the long iron plate via the electromagnets, and the bottom of the pull rod is detachably connected to the iron sheet via the electromagnets.

[0016] By adopting the above technical solution, when the pull rod is manually moved to adjust the spacing between the partitions, the infrared sensor fixed on the telescopic shaft of the push cylinder precisely controls the position of the pull rod through the sensing position. When the infrared sensor senses that the sensing position has reached the specified distance, the electromagnet suction cup at the top of the pull rod will automatically attract the long iron plate, thus realizing precise control of the partition position.

[0017] A further feature of this invention is that the front plate and the right plate, and the rear plate and the right plate are detachably connected by a locking assembly.

[0018] By adopting the above technical solution, after the gypsum board is formed and separated from the partition, the operator can easily open the front and rear panels by holding the locking components on the front and rear panels.

[0019] The beneficial effects of this utility model are:

[0020] 1. The detection component of this utility model can be used to measure the spacing of the pull rods. The pull rods are detachably connected to the lower partition. The pull rods drive the partition to slide along the slide groove, so that the spacing between the partitions is adjustable, which is convenient for forming gypsum boards of different thicknesses.

[0021] 2. The connection between the left side of the front panel and the left side of the right panel and the left panel is designed as a hinge structure. After the gypsum board is formed and separated from the partition, the formed gypsum board can be removed from the board box by opening the front panel and the back panel. Both the front panel and the back panel are equipped with locking components to facilitate easy opening of the front panel and the back panel.

[0022] 3. When producing thicker gypsum boards, the spacing between the partitions needs to be increased accordingly. The board box may not be able to hold too many partitions. In this case, by opening the front or back panel, the excess partitions can be easily removed, making the spatial layout of the board box more suitable for the production needs of thick gypsum boards.

[0023] 4. The open box has an opening on the right side, and the distance between the opening and the right push cylinder is reasonably designed. A sliding groove is opened on the slide plate at the bottom of the open box to facilitate the pull rod to drive the electromagnet chuck set at the upper end of the pull rod to be taken out of the open box.

[0024] 5. The top plate in the installation mechanism is fixedly connected to the upper end of the telescopic shaft of the push cylinder, providing a stable support foundation for the entire installation mechanism. When the push cylinder pushes the telescopic shaft to move up and down, the installation mechanism can move up and down stably, thereby driving the sliding rod mechanism. After the gypsum board is formed, the telescopic shaft moves upward, driving the pull rod upward, leaving space between the pull rod and the board box to facilitate the removal of the gypsum board.

[0025] 6. Infrared sensors are installed on the fixed blocks on both sides of the push cylinder, and each tie rod has a corresponding sensing position. The infrared sensors can accurately determine the position of the corresponding tie rod by sensing the sensing position on each tie rod, thus providing a basis for accurately controlling the spacing of the partition.

[0026] 7. During the process of manually moving the lever to adjust the spacing between the partitions, the infrared sensor fixed on the telescopic shaft of the push cylinder precisely controls the position of the lever through the sensing position. When the infrared sensor detects that the sensing position has reached the specified distance, the electromagnet suction cup at the top of the lever will automatically attract the long iron plate, thus achieving precise control of the partition position. Attached Figure Description

[0027] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0028] Figure 1 This is a schematic diagram of the overall structure of an automated gypsum board forming device capable of continuous production according to this utility model.

[0029] Figure 2 This is a schematic diagram of the main structure of an automated gypsum board forming device capable of continuous production according to this utility model.

[0030] Figure 3 This is a cross-sectional structural schematic diagram of an automated gypsum board forming device capable of continuous production according to this utility model.

[0031] Figure 4 This is an exploded view of an automated gypsum board forming device capable of continuous production, according to this utility model.

[0032] In the diagram, 1. Lifting mechanism; 101. Push cylinder; 102. Telescopic shaft; 103. Detection component; 104. Fixing block; 105. Infrared sensor; 2. Installation mechanism; 201. Slide groove; 202. Opening; 203. Side plate; 204. Connecting plate; 205. Slide plate; 206. Open box; 207. Top plate; 3. Slide rod mechanism; 301. Long iron plate; 302. Electromagnetic suction cup; 303. Pull rod; 304. Iron sheet; 305. Sensing position; 4. Partition; 5. Plate box; 501. Bottom plate; 502. Left plate; 503. Right plate; 504. Front plate; 505. Rear plate; 506. Locking assembly; 6. Base. Detailed Implementation

[0033] The technical solution of this utility model will now be clearly and completely described with reference to specific embodiments. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0034] The control method of this utility model is automatic control through a controller. The control circuit of the controller can be implemented by simple programming by those skilled in the art. The power supply is also common knowledge in the field. Since this utility model is mainly used to protect mechanical devices, the control method and circuit connection will not be explained in detail.

[0035] like Figures 1 to 4 As shown, this utility model provides an automated gypsum board forming device for continuous production, including a base 6 and a forming box 5. The forming box 5 is located on the base 6, and a forming mechanism is also provided on the base 6. The forming mechanism includes a partition 4 for separating the forming box 5, a sliding rod mechanism 3 located above the partition 4, an installation mechanism 2 located above the sliding rod mechanism 3, and a lifting mechanism 1 located on both sides of the forming box 5 and fixedly connected to the installation mechanism 2.

[0036] The sliding rod mechanism 3 includes a pull rod 303, a long iron plate 301, and an electromagnet chuck 302. The pull rod 303 is detachably connected to the upper mounting mechanism 2 and the lower partition 4. The lifting mechanism 1 includes a push cylinder 101 and a detection component 103 for measuring the distance between the pull rods 303. The mounting mechanism 2 includes an open box 206, which includes a slide groove 201 for sliding the pull rod 303. Electromagnet chucks 302 are provided at both ends of the pull rod 303. The electromagnet chuck 302 at the upper end of the pull rod 303 slides into the open box 206 through the opening 202.

[0037] The forming box 5 includes a frame and a bottom plate 501. The frame is formed by connecting the left plate 502, the front plate 504, the right plate 503 and the rear plate 505 in sequence. The partition 4 is arranged parallel to the left plate 502. The length of the partition 4 is the same as the distance between the front plate 504 and the rear plate 505, that is, the front and rear sides of the partition 4 are slidably attached to the front plate 504 and the rear plate 505. An iron sheet 304 is fixedly installed at the top of the partition 4. The left sides of the front plate 504 and the rear plate 505 are both hinged to the left plate 502.

[0038] Push cylinders 101 are located on the left and right sides of the forming box 5. A fixing block 104 is fixedly installed on the telescopic shaft 102 of the push cylinder 101 on the left side, and several infrared sensors 105 are fixedly installed on the fixing block 104.

[0039] The mounting mechanism 2 also includes a top plate 207 fixedly connected to the upper end of the telescopic shaft 102, and an open box 206 fixedly connected to the lower surface of the top plate 207.

[0040] The open box 206 also includes a side plate 203 and a connecting plate 204 connected in sequence. The right side of the open box 206 has an opening 202. The distance between the opening 202 and the right side push cylinder 101 should facilitate the removal of the partition 4 from the frame. The bottom of the open box 206 has a sliding plate 205. The sliding groove 201 is provided on the sliding plate 205. A long iron plate 301 is fixedly installed inside the open box 206 along the longitudinal direction of the top plate 207.

[0041] Both ends of the pull rod 303 are equipped with electromagnet chucks 302. The top end of the pull rod 303 is detachably connected to the long iron plate 301 via the electromagnet chucks 302, and the bottom end of the pull rod 303 is detachably connected to the iron sheet 304 via the electromagnet chucks 302.

[0042] The pull rod 303 is equipped with a sensing position 305, which corresponds one-to-one with the infrared sensor 105. The front plate 504 and the right plate 503, and the rear plate 505 and the right plate 503 are detachably connected by a locking assembly 506. The locking assembly 506 is an existing lock component. Its function is to keep the front plate 504 fixed to the right plate 503 through the locking assembly 506, and to keep the rear plate 505 fixed to the right plate 503 through the locking assembly 506, thereby forming a closed whole inside the frame, which facilitates the molding of the gypsum board. After the gypsum board is molded, the locking assemblies 506 of the front plate 504 and the rear plate 505 are opened, allowing them to rotate and making the front of the frame open, which facilitates the removal of the molded gypsum board for subsequent board removal operations. Since the locking assembly 506 is an existing mature component, it only needs to be customized by the relevant manufacturer during implementation, so it will not be described in detail here.

[0043] The detection component 103 of this utility model can be used to measure the spacing of the pull rods 303. The pull rods 303 are detachably connected to the lower partition 4. By pushing the pull rods 303 by hand, the pull rods 303 drive the partitions 4 to slide along the slide groove 201, so that the spacing between the partitions 4 is adjustable, which is convenient for forming gypsum boards of different thicknesses. After the preset spacing of the pull rods 303 is preset by the external controller, the pull rods 303 closest to the infrared sensor 105 are used as a reference, and the subsequent pull rods 303 are arranged at equal intervals to achieve the purpose of quickly controlling the forming thickness of the gypsum board. After the gypsum board is formed, the electromagnet suction cup 302 and the iron sheet 304 at the bottom of the pull rods 303 are de-energized and the adsorption is canceled. The push cylinder 101 of the lifting mechanism 1 drives the pull rods 303 to move upward. Then the front plate 504 and the rear plate 505 of the forming box 5 are opened, the formed gypsum board is removed, and the gypsum board and the partitions attached to it are peeled off in the manner of one layer of gypsum board and one layer of partition.

[0044] The working process of this utility model:

[0045] S1: Preparation stage: Install the slab box 5 on the base 6 to ensure that the slab box 5 is stable. According to the required thickness of the gypsum board, manually move the pull rod 303 to adjust the spacing of the partition 4. When the partition 4 reaches the appropriate position, the slab box 5 is divided into several pouring spaces.

[0046] When producing thicker gypsum boards, the spacing between the partitions 4 increases, and the board box 5 cannot accommodate too many partitions 4. At this time, it is necessary to open the front panel 504 or the rear panel 505, remove the excess partitions 4, and then close the front panel 504 or the rear panel 505.

[0047] S2: Molding stage: The prepared gypsum raw materials are injected into the slab box 5. Since the partition 4 has divided the slab box 5 into several pouring spaces, each space is used to cast a gypsum board of a specific thickness.

[0048] S3: Removal stage: Open the locking assembly 506 of the front panel 504 and the rear panel 505, flip the front panel 504 and the rear panel 505 outwards to open them, remove the formed gypsum board from the board box 5, and separate it.

Claims

1. An automated gypsum board forming device for continuous production, comprising a base (6) and a forming box (5), the forming box (5) being located on the base (6), characterized in that: The base (6) is also provided with a forming mechanism, which includes a partition (4) for separating the plate box (5), a sliding rod mechanism (3) located above the partition (4), an installation mechanism (2) located above the sliding rod mechanism (3), and a lifting mechanism (1) located on both sides of the plate box (5) and fixedly connected to the installation mechanism (2). The sliding rod mechanism (3) includes a pull rod (303), a long iron plate (301), and an electromagnet chuck (302). The pull rod (303) is detachably connected to the upper mounting mechanism (2) and the lower partition (4). The lifting mechanism (1) includes a push cylinder (101) and a detection component (103) for measuring the distance between the pull rods (303). The mounting mechanism (2) includes an open box (206) and an opening (202). The open box (206) includes a sliding groove (201) for sliding the pull rod (303). Electromagnet chucks (302) are provided at both ends of the pull rod (303). The electromagnet chuck (302) at the upper end of the pull rod (303) slides into the open box (206) through the opening (202).

2. The automated gypsum board forming device for continuous production according to claim 1, characterized in that: The slab box (5) includes a frame and a bottom plate (501). The frame is formed by connecting the left plate (502), the front plate (504), the right plate (503) and the rear plate (505) in sequence. The partition (4) is arranged parallel to the left plate (502). The length of the partition (4) is the same as the distance between the front plate (504) and the rear plate (505). The left sides of the front plate (504) and the rear plate (505) are both hinged to the left plate (502).

3. The automated gypsum board forming device for continuous production according to claim 2, characterized in that: The push cylinder (101) is located on the left and right sides of the forming box (5). A fixing block (104) is fixedly installed on the telescopic shaft (102) of the push cylinder (101) on the left side. Several infrared sensors (105) are fixedly installed on the fixing block (104).

4. The automated gypsum board forming device for continuous production according to claim 3, characterized in that: The installation mechanism (2) also includes a top plate (207) fixedly connected to the upper end of the telescopic shaft (102), and the open box (206) is fixedly connected to the lower bottom surface of the top plate (207).

5. The automated gypsum board forming device for continuous production according to claim 4, characterized in that: The open box (206) also includes a side plate (203) and a connecting plate (204) connected in sequence. The open box (206) has an opening (202) on the right side. The distance between the opening (202) and the right-side push cylinder (101) should facilitate the removal of the partition (4) from the frame. The open box (206) has a sliding plate (205) at the bottom. The sliding groove (201) is provided on the sliding plate (205). A long iron plate (301) is fixedly installed inside the open box (206) along the longitudinal direction of the top plate (207).

6. The automated gypsum board forming device for continuous production according to claim 5, characterized in that: An iron sheet (304) is fixedly installed at the top of the partition (4).

7. The automated gypsum board forming device for continuous production according to claim 6, characterized in that: Both ends of the pull rod (303) are provided with electromagnet chucks (302). The top end of the pull rod (303) is detachably connected to the long iron plate (301) through the electromagnet chucks (302), and the bottom end of the pull rod (303) is detachably connected to the iron sheet (304) through the electromagnet chucks (302).

8. The automated gypsum board forming device for continuous production according to claim 7, characterized in that: Each of the pull rods (303) is provided with a sensing position (305), and each sensing position (305) corresponds one-to-one with the infrared sensor (105).

9. The automated gypsum board forming device for continuous production according to claim 2, characterized in that: The front panel (504) and the right panel (503), and the rear panel (505) and the right panel (503) are detachably connected by a locking assembly (506).

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