Rapid separation structure of cloth and dye liquor and dyeing machine

Abstract

The utility model provides a rapid cloth and dye liquor separation structure and a dyeing machine, the rapid cloth and dye liquor separation structure comprises a liquor separation plate, the cloth sprayed with the dye liquor enters a barrel of the dyeing machine through a cloth guide pipe arranged in the horizontal direction of the dyeing machine, and a cloth swing assembly is arranged at a discharge port of the cloth guide pipe; the cloth swinging assembly is configured to receive the cloth of the cloth guide pipe and enable the cloth to be stacked in the cylinder body; the liquid separation plate is arranged in the barrel in the vertical direction and close to the outer side wall in the barrel, the liquid separation plate and a discharging port of the cloth swinging assembly are arranged in a spaced mode in the horizontal direction, a first dye liquor area is formed between the liquid separation plate and the outer side wall in the barrel, a plurality of through holes are formed in the liquid separation plate, and cloth disengaged from the cloth swinging assembly impacts on the liquid separation plate; excess dye liquor on the cloth enters the first dye liquor area through the through holes in the impacting process so that the dye liquor can be separated from the cloth, stacking of the cloth is facilitated, the structure is simple, and the liquor separation efficiency is effectively improved.

Description

Technical Field

[0001] This utility model relates to the field of printing and dyeing equipment technology, and in particular to a rapid separation structure for fabric and dye liquor and a dyeing machine. Background Technology

[0002] Currently, in textile dyeing processes, dye spraying is often used to pre-treat fabrics. After being sprayed with dye, the fabric usually needs to be stacked using a stacking device (such as a stacking cylinder) inside the dyeing machine. The purpose is to ensure that the fabric is evenly accumulated in a stacked manner, preparing it for subsequent dyeing or color-fixing steps.

[0003] However, in practical applications, the excess dye residue adhering to the fabric surface after spraying can cause a series of problems during the stacking process. On the one hand, excessive dye makes the fabric surface too wet, reducing the friction between fabric layers and causing them to stick together during stacking, affecting the neatness and looseness of the stack and reducing production efficiency. On the other hand, excess dye tends to accumulate after the fabric is stacked, forming localized dye residue, which not only affects the dyeing uniformity of the fabric but may also cause the dye to penetrate and diffuse under the pressure of stacking, resulting in localized color differences on the fabric surface and affecting the quality of the finished product. Utility Model Content

[0004] The purpose of this application is to provide a rapid separation structure for fabric and dye liquor to solve the problem of excess dye liquor in the fabric when stacking fabric; in addition, the purpose of this application is to provide a dyeing machine including the rapid separation structure for fabric and dye liquor.

[0005] To achieve this objective, the following technical solution is adopted in this application:

[0006] This application provides a rapid separation structure for fabric and dye liquor, which includes a separating plate, wherein:

[0007] After being sprayed with dye, the fabric enters the drum of the dyeing machine through a guide tube set in a horizontal direction. The outlet of the guide tube is equipped with a fabric swaying assembly, which is configured to receive the fabric from the guide tube and stack the fabric in the drum.

[0008] The separating plate is set vertically inside the cylinder and close to the outer wall of the cylinder. The separating plate is set horizontally at intervals with the discharge port of the fabric assembly. The first dyeing liquid zone is formed between the separating plate and the outer wall of the cylinder. Several through holes are opened on the separating plate. When the fabric detaches from the fabric assembly, it impacts the separating plate. Excess dyeing liquid on the fabric enters the first dyeing liquid zone through the through holes during the impact, so as to achieve the separation of dyeing liquid and fabric.

[0009] Optionally, a curved section is provided at the lower end of the cylinder. The rapid separation structure between the fabric and the dye liquor also includes a separation component. The separation component is located inside the curved section and is positioned corresponding to the bottom end of the dispensing plate. The separation component is configured to guide the fabric that has come into contact with the dispensing plate and further separate the dye liquor.

[0010] Optionally, the separation assembly includes at least one support bar, several support plates, and several guide rods, wherein:

[0011] The two ends of the support strip are fixedly installed inside the bending part and are set at a preset distance from the outer wall inside the bending part. Several support plates are installed on the support strip at intervals along the extension direction of the support strip. The support plates extend along the width direction of the liquid separating plate. Several guide rods are set on the support plates at intervals along the width direction of the liquid separating plate. A second dyeing liquid area is formed between the guide rods and the outer wall inside the bending part. A leakage gap is set between adjacent guide rods.

[0012] After the fabric contacts the separating plate and reaches the guide rod, excess dye liquor flows through the leakage gap to the second dye liquor zone for further separation.

[0013] Optionally, the support plate has several slots on the inner sidewall facing the curved section. The slots are arranged side by side along the length of the support plate. The guide rod is adapted to the slot and can be detachably installed in the slot.

[0014] Optionally, the through holes are evenly spaced on the separatory plate.

[0015] Optionally, the bottom end of the liquid separator is horizontally bent away from the guide tube and connected to a connecting plate. A baffle is fixedly connected to the bottom surface of the connecting plate, and the baffle extends along the length of the support plate.

[0016] The separation assembly also includes a fixing member, which is horizontally installed below the connecting plate and extends along the length of the support plate. The support bar is fixedly installed at the end of the fixing member. Several fixing grooves are horizontally spaced on one side of the fixing member along the length direction. The fixing grooves are corresponding to the slots and are configured to fix the end of the guide rod.

[0017] Optionally, the fixing groove is U-shaped, and a threaded rod is fixedly connected to the end of the guide rod. The threaded rod passes through the fixing groove in a vertical direction so that one end of the guide rod abuts against the bottom surface of the fixing component. The nut is fitted onto the threaded rod and contacts the top surface of the fixing component to fix the corresponding end of the guide rod onto the fixing component.

[0018] Optionally, the upper end of the dispensing plate is provided with a curved surface that bends toward the guide tube. The curved surface is configured to guide the fabric delivered by the guide tube to prevent it from entering the first dyeing liquor zone.

[0019] A dyeing machine comprising a rapid separation structure for fabric and dye liquor as described in any of the above embodiments.

[0020] Compared with existing technologies, the rapid separation structure of fabric and dye liquor proposed in this application has the following advantages:

[0021] 1) By setting a liquid separation plate corresponding to the fabric arrangement component inside the cylinder, the excess dye liquid on the fabric is made to enter the first dye liquid zone by the impact between the fabric and the liquid separation plate. This not only achieves the separation of dye liquid and facilitates the stacking of fabric, but also has a simple structure and effectively improves the liquid separation efficiency.

[0022] 2) By cooperating with support bars, support plates and guide rods, the fabric is smoothly conveyed while secondary dye liquor separation is achieved through the leakage gap, ensuring that excess dye liquor is further separated before the fabric enters the next process, thereby improving the overall dyeing quality of the fabric.

[0023] 3) By setting a slot on the support plate that matches the guide rod, the distance between adjacent guide rods can be adjusted while ensuring the stable installation of the guide rod. This allows for changing the leakage gap to use different fabrics, thus improving the applicability and flexibility of the separation assembly.

[0024] 4) By uniformly setting through holes on the separating plate, it is ensured that the fabric enters the first dyeing liquor zone evenly when it comes into contact with different parts of the separating plate, thus ensuring the consistency and stability of the dyeing liquor separation effect. Attached Figure Description

[0025] To more clearly illustrate and understand the technical solutions in the embodiments of this application, the accompanying drawings used in the background technology and embodiment descriptions of this application will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on the content of the embodiments of this application and these drawings without creative effort.

[0026] Figure 1 This is a three-dimensional structural diagram of the rapid separation structure of fabric and dye liquor provided in the embodiments of this application;

[0027] Figure 2 yes Figure 1 Enlarged view of point A in the middle;

[0028] Figure 3 yes Figure 1 Enlarged view of point B in the middle;

[0029] Figure 4 This is a schematic diagram of the installation structure of the rapid separation structure between fabric and dye liquor provided in the embodiments of this application. Detailed Implementation

[0030] To facilitate understanding of this application, a more complete description of the application will be provided below with reference to the accompanying drawings. Preferred embodiments of the application are shown in the drawings. However, the application can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a more thorough and complete understanding of the disclosure of this application. It should be noted that when a component is referred to as being "fixed to" another component, it can be directly on the other component or there may be an intermediate component. When a component is referred to as being "connected to" another component, it can be directly connected to the other component or there may be an intermediate component. The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only possible implementations. Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used herein in the specification of this application is for the purpose of describing particular embodiments only and is not intended to be limiting of the application. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0031] Please see Figures 1 to 4 As shown in the embodiment of this application, a rapid separation structure for fabric and dye liquor is provided, which includes a separating plate 10, wherein:

[0032] After being sprayed with dye, the fabric enters the cylinder 30 of the dyeing machine through the guide pipe 20 set in the horizontal direction. The outlet of the guide pipe 20 is provided with a fabric arranging component 40, which is configured to receive the fabric from the guide pipe 20 and stack the fabric inside the cylinder 30.

[0033] The separating plate 10 is arranged vertically and close to the outer wall of the cylinder 30 inside the cylinder 30. The separating plate 10 is arranged horizontally and spaced apart from the discharge port of the fabric assembly 40. A first dyeing liquid zone 11 is formed between the separating plate 10 and the outer wall of the cylinder 30. The separating plate 10 has several through holes 12. When the fabric detaches from the fabric assembly 40, it impacts the separating plate 10. Excess dyeing liquid on the fabric enters the first dyeing liquid zone 11 through the through holes 12 during the impact to achieve separation of dyeing liquid and fabric.

[0034] Specifically, the fabric assembly 40 includes a fabric tube 41, which is oscillating in the horizontal direction at the outlet of the fabric guide tube 20.

[0035] By setting a liquid separation plate 10 corresponding to the fabric arrangement component 40 inside the cylinder 30, the excess dye liquid on the fabric is made to enter the first dye liquid zone 11 by the impact of the fabric with the liquid separation plate 10. This not only achieves the separation of dye liquid and facilitates the stacking of fabric, but also has a simple structure and effectively improves the liquid separation efficiency.

[0036] In one embodiment, the lower end of the cylinder 30 is provided with a bending portion 31, and the rapid separation structure of the fabric and dye liquor also includes a separation component 50. The separation component 50 is disposed in the bending portion 31 and is disposed corresponding to the bottom end of the liquid separating plate 10. The separation component 50 is configured to guide the fabric that has come into contact with the liquid separating plate 10 and further separate the dye liquor.

[0037] Specifically, the bottom end of the curved section 31 is provided with an opening to allow the dye solution to drain from the cylinder 30.

[0038] Specifically, the curved part 31 is connected to the upper end of the cylinder 30 via a flange 32, and the liquid distribution plate 10 is fixedly installed on the inner wall of the flange 32 at both ends along its width direction.

[0039] By setting a curved section 31 at the lower end of the cylinder 30 and setting a separation component 50 corresponding to the dividing plate, the conveying paths of the fabric and dye liquor are separated to avoid interference. At the same time, the fabric is further separated to ensure the effect of separation and the dyeing quality of the fabric.

[0040] In one embodiment, the separating component 50 includes at least one support bar 51, a plurality of support plates 52, and a plurality of guide rods 53, wherein:

[0041] The two ends of the support bar 51 are fixedly installed inside the bending part 31 and are set at a preset distance from the outer wall inside the bending part 31. Several support plates 52 are installed on the support bar 51 at intervals along the extension direction of the support bar 51. The support plates 52 extend along the width direction of the liquid separating plate 10. Several guide rods 53 are arranged at intervals on the support plates 52 along the width direction of the liquid separating plate 10. A second dyeing liquid area 13 is formed between the guide rods 53 and the outer wall inside the bending part 31. A leakage gap is provided between adjacent guide rods 53.

[0042] After the fabric comes into contact with the separating plate 10 and reaches the guide rod 53, the excess dye liquor flows through the leakage gap to the second dye liquor zone 13 to achieve further separation.

[0043] Specifically, the first dyeing solution zone 11 is connected to the second dyeing solution zone 13 so that the dyeing solution in the first dyeing solution zone 11 enters the second dyeing solution zone 13.

[0044] The cooperation of support bar 51, support plate 52 and guide rod 53 ensures smooth fabric conveying while achieving secondary dye liquor separation through the leakage gap, ensuring that excess dye liquor is further separated before the fabric enters the next process, thereby improving the overall dyeing quality of the fabric.

[0045] In one embodiment, the support plate 52 is provided with a plurality of slots 520 on the side facing the inner sidewall of the curved portion 31. The plurality of slots 520 are arranged in parallel along the length direction of the support plate 52. The guide rod 53 is adapted to the slots 520 and is detachably installed in the slots 520.

[0046] By providing a slot 520 on the support plate 52 that matches the guide rod 53, the distance between adjacent guide rods 53 is adjustable while ensuring stable installation of the guide rod 53. This allows for changing the leakage gap to accommodate different fabrics, improving the applicability and flexibility of the separation assembly 50.

[0047] In one embodiment, the through holes 12 are evenly spaced on the liquid distribution plate 10.

[0048] By uniformly setting through holes 12 on the separating plate 10, it is ensured that the dye liquor enters the first dye liquor zone 11 evenly when the fabric comes into contact with different parts of the separating plate 10, thus ensuring the consistency and stability of the dye liquor separation effect.

[0049] In one embodiment, the bottom end of the liquid distribution plate 10 is horizontally bent away from the guide tube 20 and is connected to the connecting plate 14. The bottom surface of the connecting plate 14 is fixedly connected to the baffle 140, which extends along the length direction of the support plate 52.

[0050] The separation assembly 50 also includes a fixing member 54, which is horizontally installed below the connecting plate 14. The fixing member 54 extends along the length of the support plate 52. The support bar 51 is fixedly installed at the end of the fixing member 54. Several fixing grooves 540 are horizontally spaced on one side of the fixing member 54 along the length direction. The fixing grooves 540 are corresponding to the slots 520. The fixing grooves 540 are configured to fix the end of the guide rod 53.

[0051] Specifically, the baffle 140 is provided with several through holes at intervals along the horizontal direction, and the fastener 54 is provided with several threaded holes 541 at intervals along the horizontal direction. The through holes and the threaded holes 541 correspond to each other in the horizontal direction. The threaded end of the bolt passes through the through hole and is screwed into the threaded hole 541 until the nut end of the bolt abuts against the baffle 140, so as to achieve the stable installation of the fastener 54.

[0052] Specifically, the separation component 50 is provided with two support bars 51, which are fixedly connected to both ends of the fixing member 54 respectively.

[0053] Specifically, the dye solution on the side of the separating plate 10 away from the guide tube 20 flows to the connecting plate 14 and then enters the second dye solution zone 13.

[0054] The cooperation between the connecting plate 14 and the fixing member 54 ensures that the dye liquor in the first dye liquor area 11 can smoothly enter the second dye liquor area 13, while ensuring the stable installation of the end of the guide rod 53, thus improving the stability and safety of the overall structure.

[0055] In one embodiment, the fixing groove 540 has a U-shaped structure, and a threaded rod 530 is fixedly connected to the end of the guide rod 53. The threaded rod 530 passes through the fixing groove 540 in a vertical direction so that one end of the guide rod 53 abuts against the bottom surface of the fixing member 54. A nut is sleeved on the threaded rod 530 and the nut contacts the top surface of the fixing member 54 so as to fix the corresponding end of the guide rod 53 on the fixing member 54.

[0056] The U-shaped fixing groove 540, the threaded rod 530 and the nut provide a reliable and easy-to-install fixing structure for the installation of the end of the guide rod 53.

[0057] In one embodiment, the upper end of the dispensing plate 10 is provided with a curved surface 15, which bends toward the guide tube 20. The curved surface 15 is configured to guide the fabric delivered by the guide tube 20 to prevent it from entering the first dyeing liquid area 11.

[0058] By setting a curved surface 15 at the upper end of the liquid distribution plate 10, the fabric entering the cylinder 30 from the guide pipe 20 can be accurately guided to the impact surface of the liquid distribution plate 10, avoiding the fabric from directly entering the first dyeing liquor zone 11, improving the controllability of the fabric operation, avoiding pollution of the dyeing liquor zone, and enhancing the overall stability of the structure.

[0059] A dyeing machine comprising a rapid separation structure for fabric and dye liquor as described in any of the above embodiments.

[0060] The above embodiments merely illustrate the basic principles and characteristics of this application. This application is not limited to the above examples. Various changes and modifications can be made to this application without departing from the spirit and scope thereof, and all such changes and modifications fall within the scope of this application as claimed. The scope of protection of this application is defined by the appended claims and their equivalents.

Claims

1. A rapid separation structure for fabric and dye liquor, characterized in that, The rapid separation structure between the fabric and the dye liquor includes a separating plate, wherein: After being sprayed with dye, the fabric enters the cylinder of the dyeing machine through a guide tube set in a horizontal direction. The outlet of the guide tube is equipped with a fabric swaying assembly, which is configured to receive the fabric from the guide tube and stack the fabric in the cylinder. The separating plate is vertically positioned within the cylinder and close to the outer wall of the cylinder. The separating plate is horizontally positioned at intervals from the discharge port of the fabric assembly. A first dyeing liquid zone is formed between the separating plate and the outer wall of the cylinder. The separating plate has several through holes. When fabric detaches from the fabric assembly and impacts the separating plate, excess dyeing liquid on the fabric enters the first dyeing liquid zone through the through holes during the impact, thereby achieving separation of the dyeing liquid from the fabric.

2. The rapid separation structure of fabric and dye liquor according to claim 1, characterized in that, The lower end of the cylinder is provided with a curved section, and the rapid separation structure of the fabric and dye liquor also includes a separation component. The separation component is disposed in the curved section and is disposed corresponding to the bottom end of the liquid separating plate. The separation component is configured to guide the fabric that has come into contact with the liquid separating plate and further separate the dye liquor.

3. The rapid separation structure of fabric and dye liquor according to claim 2, characterized in that, The separation assembly includes at least one support bar, several support plates, and several guide rods, wherein: The two ends of the support strip are respectively fixedly installed inside the curved part and are set at a preset distance from the outer wall inside the curved part. A plurality of support plates are installed on the support strip at intervals along the extension direction of the support strip. The support plates extend along the width direction of the liquid distribution plate. A plurality of guide rods are arranged at intervals on the support plates along the width direction of the liquid distribution plate. A second dyeing liquid area is formed between the guide rods and the outer wall inside the curved part. A leakage gap is provided between adjacent guide rods. After the fabric comes into contact with the separating plate and reaches the guide rod, excess dye liquor flows through the leakage gap to the second dye liquor area for further separation.

4. The rapid separation structure of fabric and dye liquor according to claim 3, characterized in that, The support plate has a plurality of slots on the inner sidewall facing the curved portion. The plurality of slots are arranged side by side along the length of the support plate. The guide rod is adapted to the slots and is detachably installed in the slots.

5. The rapid separation structure of fabric and dye liquor according to claim 1, characterized in that, The through holes are evenly spaced on the separatory plate.

6. The rapid separation structure of fabric and dye liquor according to claim 4, characterized in that, The bottom end of the liquid separating plate is horizontally bent away from the guide tube and connected by a connecting plate. A baffle is fixedly connected to the bottom surface of the connecting plate and extends along the length direction of the support plate. The separation assembly also includes a fixing member, which is horizontally installed below the connecting plate and extends along the length of the support plate. The support bar is fixedly installed at the end of the fixing member. A plurality of fixing grooves are horizontally spaced on one side of the fixing member along the length direction. The fixing grooves are corresponding to the slots and are configured to fix the end of the guide rod.

7. The rapid separation structure of fabric and dye liquor according to claim 6, characterized in that, The fixing groove has a U-shaped structure. A threaded rod is fixedly connected to the end of the guide rod. The threaded rod passes through the fixing groove in a vertical direction so that one end of the guide rod abuts against the bottom surface of the fixing member. A nut is fitted onto the threaded rod and the nut contacts the top surface of the fixing member so that the corresponding end of the guide rod is fixedly installed on the fixing member.

8. The rapid separation structure of fabric and dye liquor according to claim 1, characterized in that, The upper end of the liquid distribution plate is provided with a curved surface, which bends upward toward the guide tube. The curved surface is configured to guide the fabric delivered by the guide tube to prevent it from entering the first dyeing liquid area.

9. A dyeing machine, characterized in that, The dyeing machine includes a rapid separation structure for fabric and dye liquor as described in any one of claims 1-8.

Images