Experimental device for leveling gravel foundation bed
By designing an automated experimental device for leveling crushed stone bed, the problem of cumbersome manual crushing in traditional devices was solved, achieving highly efficient automation of the experiment and real-time data monitoring, thus improving the overall experimental efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HUNAN BAORONG CONSTR ENG CO LTD
- Filing Date
- 2025-06-30
- Publication Date
- 2026-05-15
AI Technical Summary
Traditional crushed stone bed leveling experimental devices require manual repeated breaking and gathering of crushed stones, which is time-consuming and labor-intensive, affecting experimental efficiency.
An experimental device was designed, comprising an experimental water tank, a gravel tray, an electric push rod, a U-shaped crossbeam, and a drive mechanism. The electric push rod and drive mechanism enable the automated movement of the gravel tray and scraper to simulate leveling scenarios under different working conditions. An underwater camera and a transparent observation window are also provided to observe the experimental process in real time.
The experiment on leveling the crushed stone bed was automated, which reduced the crushed stone processing time after each round of experiments, improved experimental efficiency, facilitated data recording and analysis, and optimized the experimental process.
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Figure CN224243766U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of crushed stone bed leveling devices, specifically to an experimental device used for leveling crushed stone beds. Background Technology
[0002] In marine engineering construction, leveling the crushed stone foundation is a crucial step in ensuring the stability of the foundation structure. Traditional underwater crushed stone foundation leveling typically involves placing stones from surface vessels, followed by deploying a leveling robot to perform the leveling operation. Common leveling methods include scraper leveling and spiral scraper leveling. However, with increasing water depth, the surface elevation difference of the foundation after underwater stone placement increases significantly, posing a serious challenge to the applicability of traditional leveling robots. This also necessitates systematic experimental verification of the leveling effect of newly developed robots to allow for targeted improvements in the robot's structural design and operating methods.
[0003] Currently, experimental setups for leveling crushed stone beds have significant shortcomings. Existing setups often lack mechanisms for breaking up and gathering the crushed stone. After each round of testing, researchers must manually break up or gather the leveled stone using tools. Since crushed stone bed leveling experiments require multiple rounds of testing, the repeated work of gathering and gathering the stone is time-consuming and labor-intensive. Utility Model Content
[0004] (I) Technical Issues
[0005] This invention provides an experimental device for leveling a crushed stone bed, which solves the problem of the cumbersome process of manually crushing and gathering stones in traditional experimental devices.
[0006] (II) Technical Content
[0007] To solve the above-mentioned technical problems, the technical solution of this utility model is as follows: an experimental device for leveling a crushed stone bed, including an experimental water tank, a crushed stone tray movably disposed inside the experimental water tank, electric push rods for driving the crushed stone tray to move up and down are fixed on both the left and right sides of the experimental water tank, a U-shaped crossbeam is slidably disposed at the upper end of the experimental water tank, a drive mechanism for driving the U-shaped crossbeam to move horizontally in the X direction is disposed at the upper end of the experimental water tank, a movable base is slidably disposed on the top surface inside the U-shaped crossbeam, a second drive mechanism for driving the movable base to move horizontally in the Y direction is disposed inside the U-shaped crossbeam, an electric push rod two is fixedly disposed at the bottom of the movable base, a mounting base for mounting and fixing a leveling robot is fixedly disposed at the piston end of the lower end of the electric push rod two, an electric push rod three is fixedly disposed at the upper end of the mounting base, and a crushed stone scraper is fixedly disposed at the piston end of the electric push rod three.
[0008] Furthermore, the driving mechanism includes a slide groove fixedly disposed on the side of the experimental water tank, a lead screw rotatably disposed inside the slide groove, a motor for driving the lead screw to rotate fixedly disposed on the outside of the slide groove, a slider threadedly connected to the lead screw, one end of a U-shaped crossbeam fixedly disposed on the slider and the other end slidably connected to the other side of the experimental water tank through a linear slide rail.
[0009] Furthermore, the second driving mechanism includes a second lead screw rotatably disposed between the inner walls of the U-shaped beam, and a second motor fixedly disposed on the outer side of the U-shaped beam for driving the second lead screw to rotate. The second lead screw passes through the movable base and is threadedly connected to the movable base. The top surface inside the U-shaped beam is provided with a groove for the movable base to slide.
[0010] Furthermore, an underwater camera is fixedly mounted on the front side of the mounting base.
[0011] Furthermore, a transparent observation window is provided on the side wall of the experimental water tank.
[0012] (III) Technical Effects
[0013] Compared with existing technologies, the advantages of this invention are as follows: the drive mechanism drives the U-shaped crossbeam to move horizontally along the X-axis, the second drive mechanism drives the movable base to move horizontally along the Y-axis, and the second electric push rod drives the mounting base to move vertically along the Z-axis. This multi-directional movement can simulate the leveling of a gravel bed under different working conditions, facilitating comprehensive testing of the leveling robot's performance in various complex environments. The underwater camera on the front of the mounting base and the transparent observation window on the side wall of the experimental water tank allow for real-time and clear observation of the gravel status and the leveling robot's operation during the experiment, facilitating timely data recording and analysis by experimental personnel to further optimize the experimental process and plan. By setting up a driveable, vertically movable gravel tray to simulate gravel at different depths, and a driveable, vertically movable gravel scraper, the invention can automatically shuffle and gather the gravel when needed, replacing manual operation and greatly reducing the time spent on gravel processing after each round of experiments. This allows the experiment to quickly proceed to the next round, significantly improving overall experimental efficiency. Attached Figure Description
[0014] Figure 1 This is a three-dimensional structural diagram of the experimental apparatus for leveling a crushed stone bed according to this utility model. Figure 1 .
[0015] Figure 2 This is a three-dimensional structural diagram of the experimental apparatus for leveling a crushed stone bed according to this utility model. Figure 2 .
[0016] Figure 3 This is a schematic diagram of the main structure of the experimental device for leveling a crushed stone bed according to this utility model.
[0017] Figure 4This is a top view schematic diagram of the experimental device for leveling a crushed stone bed according to this utility model.
[0018] Figure 5 This is a schematic diagram of the cross-sectional structure of the experimental device for leveling a crushed stone bed according to this utility model.
[0019] As shown in the figure: 1. Experimental water tank; 2. Crushed stone tray; 3. Electric push rod; 4. U-shaped crossbeam; 5. Movable base; 6. Electric push rod II; 7. Mounting base; 8. Electric push rod III; 9. Crushed stone scraper; 10. Slide groove; 11. Lead screw; 12. Motor; 13. Sliding block; 14. Linear slide rail; 15. Lead screw II; 16. Motor II; 17. Groove; 18. Underwater camera; 19. Transparent observation window. Detailed Implementation
[0020] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "inner", "outer", "center", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation structure and operation. Therefore, they should not be construed as limitations on this utility model.
[0021] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "provided with," "installed," "connected," "linked," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0022] The present invention will now be described in further detail with reference to the accompanying drawings.
[0023] Combined with appendix Figure 1 To be continued Figure 5An experimental apparatus for leveling a gravel bed includes an experimental water tank 1. A gravel tray 2 is movably mounted inside the experimental water tank 1. Electric push rods 3 for driving the gravel tray 2 to move up and down are fixed on both sides of the experimental water tank 1. A U-shaped crossbeam 4 is slidably mounted on the upper end of the experimental water tank 1. A drive mechanism for driving the U-shaped crossbeam 4 to move horizontally in the X direction is provided on the upper end of the experimental water tank 1. A movable base 5 is slidably mounted on the top surface inside the U-shaped crossbeam 4. A second drive mechanism for driving the movable base 5 to move horizontally in the Y direction is provided inside the U-shaped crossbeam 4. An electric push rod 6 is fixedly mounted on the bottom of the movable base 5. A mounting base 7 for mounting a leveling robot is fixedly mounted on the piston end of the electric push rod 6. An electric push rod 8 is fixedly mounted on the upper end of the mounting base 7. A gravel scraper 9 is fixedly mounted on the piston end of the electric push rod 8.
[0024] In this embodiment, as a preferred technical solution, the driving mechanism includes a slide groove 10 fixedly disposed on the side of the experimental water tank 1, a lead screw 11 rotatably disposed inside the slide groove 10, a motor 12 for driving the lead screw 11 to rotate fixedly disposed outside the slide groove 10, a slider 13 threadedly connected to the lead screw 11, one end of the U-shaped crossbeam 4 fixedly disposed on the slider 13 and the other end slidably connected to the other side of the experimental water tank 1 through a linear slide rail 14.
[0025] In this embodiment, as a preferred technical solution, the second driving mechanism includes a second lead screw 15 rotatably disposed between the inner walls of the U-shaped beam 4, and a second motor 16 fixedly disposed on the outer side of the U-shaped beam 4 for driving the second lead screw 15 to rotate. The second lead screw 15 passes through the movable base 5 and is threadedly connected to the movable base 5. The inner top surface of the U-shaped beam 4 is provided with a groove 17 for the movable base 5 to slide.
[0026] In this embodiment, as a preferred technical solution, an underwater camera 18 is fixedly installed on the front side of the mounting base 7, and a transparent observation window 19 is opened on the side wall of the experimental water tank 1.
[0027] The working principle of this utility model is as follows: When this gravel bed leveling experimental device is working, the leveling robot is first installed and fixed at the bottom of the mounting base. Then, the gravel tray 2 is driven by the electric push rod 3 to move up and down in the experimental water tank 1 to simulate the working conditions of gravel beds at different depths. When it is necessary to disturb or gather the gravel, the electric push rod 3 drives the gravel scraper 9 to move up and down to process the gravel on the gravel tray 2, replacing manual operation and improving experimental efficiency.
[0028] During the simulated leveling operation, motor 12 in the drive mechanism drives lead screw 11 to rotate, causing the U-shaped beam 4 connected to slider 13 to move horizontally along the X-axis; motor 16 in the second drive mechanism drives lead screw 15 to rotate, driving the moving base 5 to move horizontally along the Y-axis inside the U-shaped beam 4; and electric push rod 6 drives the mounting base 7 to move vertically along the Z-axis. Through the coordinated movement of these multiple components, the multi-dimensional movement of the leveling robot is simulated, facilitating comprehensive testing of its performance under complex working conditions.
[0029] Throughout the experiment, the underwater camera 18 on the front of the mounting base 7 works in conjunction with the transparent observation window 19 on the side wall of the experimental water tank 1 to record the state of the crushed stone and the working status of the leveling robot in real time, making it convenient for the experimenters to analyze the data.
[0030] The present invention and its embodiments have been described above. This description is not restrictive, and the accompanying drawings are only one embodiment of the present invention; the actual structure is not limited thereto. In conclusion, if those skilled in the art are inspired by this description and design similar structures and embodiments without departing from the inventive spirit of the present invention, such designs should fall within the protection scope of the present invention.
Claims
1. An experimental apparatus for leveling a crushed stone bed, comprising an experimental water tank (1), characterized in that: The experimental water tank (1) is equipped with a stone tray (2) inside. Electric push rods (3) for driving the stone tray (2) to move up and down are fixed on both the left and right sides of the experimental water tank (1). A U-shaped crossbeam (4) is slidably provided at the upper end of the experimental water tank (1). A drive mechanism for driving the U-shaped crossbeam (4) to move horizontally in the X direction is provided at the upper end of the experimental water tank (1). A movable base (5) is slidably provided on the top surface inside the U-shaped crossbeam (4). A second drive mechanism for driving the movable base (5) to move horizontally in the Y direction is provided inside the U-shaped crossbeam (4). An electric push rod (6) is fixedly provided at the bottom of the movable base (5). An installation base (7) for installing and fixing a leveling robot is fixedly provided at the piston end of the lower end of the electric push rod (6). An electric push rod (8) is fixedly provided at the upper end of the installation base (7). A stone scraper (9) is fixedly provided at the piston end of the electric push rod (8).
2. The experimental apparatus for leveling a crushed stone bed according to claim 1, characterized in that: The driving mechanism includes a slide groove (10) fixedly installed on the side of the experimental water tank (1), a lead screw (11) is rotatably installed inside the slide groove (10), a motor (12) for driving the lead screw (11) to rotate is fixedly installed on the outside of the slide groove (10), a slider (13) is threadedly connected to the lead screw (11), one end of the U-shaped beam (4) is fixedly installed on the slider (13) and the other end is slidably connected to the other side of the experimental water tank (1) through a linear slide rail (14).
3. The experimental apparatus for leveling a crushed stone bed according to claim 1, characterized in that: The second driving mechanism includes a second lead screw (15) rotatably disposed between the inner walls of the U-shaped beam (4), and a second motor (16) fixedly disposed on the outer side of the U-shaped beam (4) for driving the second lead screw (15) to rotate. The second lead screw (15) passes through the movable base (5) and is threadedly connected to the movable base (5). The top surface inside the U-shaped beam (4) is provided with a groove (17) for the movable base (5) to slide.
4. The experimental apparatus for leveling a crushed stone bed according to claim 1, characterized in that: An underwater camera (18) is fixedly mounted on the front side of the mounting base (7).
5. The experimental apparatus for leveling a crushed stone bed according to claim 1, characterized in that: The experimental water tank (1) has a transparent observation window (19) on its side wall.