Visual positioning structure for penicillin bottle positioning

By using a visual positioning structure, cameras, and image processing algorithms, the problem of low positioning accuracy in traditional vials has been solved, enabling precise positioning of automated equipment.

CN224246977UActive Publication Date: 2026-05-15PURE DESIGN TECH (HANGZHOU) CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
PURE DESIGN TECH (HANGZHOU) CO LTD
Filing Date
2025-07-28
Publication Date
2026-05-15

AI Technical Summary

Technical Problem

Traditional vial positioning relies on mechanical clamps or manual operation, which is easily affected by mechanical deviations, vial deformation, or placement posture, resulting in low positioning accuracy.

Method used

The system employs a visual positioning structure, including a camera, a fixed housing, a ring light, a fixing component, and an adjustment mechanism. The ring light illuminates the vial, the camera captures images of the vial opening, and image processing algorithms are used to extract the edge of the vial opening and fit the coordinates of the center of the circle, thus achieving precise positioning of the automated equipment.

Benefits of technology

This improved the accuracy of vial positioning and enabled precise positioning control of automated equipment.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224246977U_ABST
    Figure CN224246977U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of machine vision and automation control, in particular to a vision positioning structure for penicillin bottle positioning, which comprises a camera, a fixing shell, a fixing ring, an annular illuminating lamp, a fixing component and an adjusting mechanism, the fixing shell is in bolted connection with the camera and covers the outer side of the camera, the fixing ring is arranged on the outer side of the camera, and the annular illuminating lamp is arranged on the fixing component. The annular illuminating lamp is in bolted connection with the fixing ring and located below the fixing ring, the fixing assembly is arranged on one side of the fixing shell, and the adjusting mechanism is arranged below the fixing assembly. And the positioning precision is low.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of machine vision and automation control technology, and in particular to a vision positioning structure for positioning vials. Background Technology

[0002] Ampoules, also known as borosilicate glass vials or injection vials (in a broad sense, ampoules include many types, with vials being a common type used for injections), are small glass containers widely used in the fields of medicine and biotechnology. Their core function is to safely and stably store and transport liquid or powdered drugs, ensuring the sterility and efficacy of the drugs before use.

[0003] Traditional vial positioning relies heavily on mechanical clamps or manual operation, which is easily affected by mechanical deviations, vial deformation, or placement posture, resulting in low positioning accuracy. Utility Model Content

[0004] The purpose of this invention is to provide a visual positioning structure for vial positioning, which solves the problem that traditional vial positioning relies on mechanical clamps or manual operation, and is easily affected by mechanical deviation, vial deformation or placement posture, resulting in low positioning accuracy.

[0005] To achieve the above objectives, this utility model provides a visual positioning structure for positioning vials, including a camera, a fixed shell, a fixed ring, a ring light, a fixing component, and an adjustment mechanism. The fixed shell is bolted to the camera and covers the outside of the camera. The fixed ring is located on the outside of the camera. The ring light is bolted to the fixed ring and is located below the fixed ring. The fixing component is located on one side of the fixed shell, and the adjustment mechanism is located below the fixing component.

[0006] The adjusting mechanism includes a fixed shaft, a motor, a lead screw, and a sleeve. The fixed shaft is bolted to the fixed ring and is located on one side of the fixed ring. One end of the sleeve is fixedly connected to the fixed assembly, and the other end of the sleeve is slidably connected to the fixed shaft and covers the surface of the fixed shaft. The motor is fixedly connected to the sleeve and is located inside the upper end of the sleeve. One end of the lead screw is fixedly connected to the output end of the motor, and the other end of the lead screw is threadedly connected to the fixed shaft and is located below the motor.

[0007] The adjustment mechanism further includes two limiting blocks. Grooves are provided on both sides of the fixed shaft. The two limiting blocks are fixedly connected to the sleeve and are respectively disposed inside the corresponding grooves.

[0008] The fixing component includes a locking block and a fixing rail. The fixing rail is fixedly connected to the fixing shell and located on one side of the fixing shell. One end of the locking block is fixedly connected to the fixing shaft, and the other end of the locking block is slidably connected to the fixing rail and located inside the sliding rail.

[0009] The fixing component further includes a limiting piece, which is slidably connected to the fixing rail and located below the fixing rail.

[0010] This invention discloses a visual positioning structure for positioning vials. A fixed shell is bolted to a camera and covers the outside of the camera. A fixing ring is located outside the camera. A ring-shaped illuminator is bolted to the fixing ring and located below it. A fixing component is located on one side of the fixed shell. An adjustment mechanism is located below the fixing component. The distance between the ring-shaped illuminator and the camera is adjusted via the adjustment component. The ring-shaped illuminator illuminates the vial. The camera captures an image of the vial opening. An image processing algorithm is used to extract the edge of the vial opening and fit the center coordinates. Finally, the coordinate data is transmitted to a host computer via a communication protocol, enabling precise positioning control of automated equipment (such as robotic arms and filling equipment). Attached Figure Description

[0011] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0012] Figure 1 This is a schematic diagram of the visual positioning structure for positioning vials according to this utility model.

[0013] Figure 2 This is a side view of the visual positioning structure of this utility model used for positioning vials.

[0014] Figure 3 This is the utility model Figure 2 A sectional view along line AA.

[0015] Figure 4 This is the utility model Figure 3 A schematic diagram of the structure at point B.

[0016] 1-Camera, 2-Fixed housing, 3-Fixed ring, 4-Ring light, 5-Fixed shaft, 6-Motor, 7-Lead screw, 8-Limit block, 9-Sleeve, 10-Card block, 11-Limit piece, 12-Fixed rail, 13-Card slot. Detailed Implementation

[0017] The embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, but should not be construed as limiting the present invention.

[0018] Please see Figures 1-4 ,in, Figure 1 This is a schematic diagram of the visual positioning structure for positioning vials according to this utility model. Figure 2 This is a side view of the visual positioning structure for vial positioning according to this utility model. Figure 3 This is the utility model Figure 2 AA-line sectional view, Figure 4 This is the utility model Figure 3 A schematic diagram of the structure at point B.

[0019] This utility model provides a visual positioning structure for vial positioning, including a camera 1, a fixed shell 2, a fixed ring 3, a ring light 4, a fixing component, and an adjustment mechanism. The adjustment mechanism includes a fixed shaft 5, a motor 6, a lead screw 7, two limit blocks 8, and a sleeve 9. The fixing component includes a locking block 10, a limit piece 11, and a fixed rail 12. The aforementioned solution solves the problem that traditional vial positioning relies heavily on mechanical clamps or manual operation, and is easily affected by mechanical deviations, vial deformation, or placement posture, resulting in low positioning accuracy.

[0020] In this specific embodiment, the fixing shell 2 is bolted to the camera 1 and covers the outside of the camera 1. The fixing ring 3 is located outside the camera 1. The ring light 4 is bolted to the fixing ring 3 and is located below the fixing ring 3. The fixing component is located on one side of the fixing shell 2. The adjusting mechanism is located below the fixing component. The distance between the ring light 4 and the camera 1 is adjusted by the adjusting component. The ring light 4 illuminates the vial. The camera 1 captures the image of the vial mouth. The image processing algorithm is used to extract the edge of the vial mouth and fit the center coordinates. Finally, the coordinate data is transmitted to the host computer through a communication protocol to achieve precise positioning control of automated equipment (such as robotic arms and filling equipment).

[0021] The fixed shaft 5 is bolted to the fixed ring 3 and is located on one side of the fixed ring 3. One end of the sleeve 9 is fixedly connected to the fixed assembly, and the other end of the sleeve 9 is slidably connected to the fixed shaft 5 and covers the surface of the fixed shaft 5. The motor 6 is fixedly connected to the sleeve 9 and is located inside the upper end of the sleeve 9. One end of the lead screw 7 is fixedly connected to the output end of the motor 6, and the other end of the lead screw 7 is threadedly connected to the fixed shaft 5 and is located below the motor 6. The motor 6 drives the lead screw 7 to rotate, and the fixed shaft 5 moves on the surface of the lead screw 7, so that the lengths of the fixed shaft 5 and the sleeve 9 change accordingly to control the distance between the ring light 4 and the camera 1.

[0022] Secondly, grooves are provided on both sides of the fixed shaft 5, and two limiting blocks 8 are fixedly connected to the sleeve 9 and respectively set inside the corresponding grooves. The limiting blocks 8 move inside the grooves. When the motor 6 drives the lead screw 7 to rotate properly, the limiting blocks 8 are locked inside the grooves to prevent the fixed shaft 5 from rotating and to prevent the fixed shaft 5 from disengaging from the sleeve 9.

[0023] Secondly, the fixed rail 12 is fixedly connected to the fixed shell 2 and is located on one side of the fixed shell 2. One end of the locking block 10 is fixedly connected to the fixed shaft 5, and the other end of the locking block 10 is slidably connected to the fixed rail 12 and is located inside the sliding rail. During installation, the locking block 10 is inserted into the interior of the fixed rail 12, and the locking block 10 and the fixed rail 12 are fixed by bolts.

[0024] In addition, the limiting piece 11 is slidably connected to the fixed rail 12 and is located below the fixed rail 12. The setting of the limiting piece 11 restricts the position of the locking block 10, which improves the accuracy of the installation of the fixed shell 2.

[0025] When using this utility model, the motor 6 drives the lead screw 7 to rotate, and the fixed shaft 5 moves on the surface of the lead screw 7, so that the lengths of the fixed shaft 5 and the sleeve 9 change accordingly to control the distance between the ring light 4 and the camera 1. The ring light 4 illuminates the vial, and the camera 1 captures the image of the vial mouth. The image processing algorithm is used to extract the edge of the vial mouth and fit the center coordinates. Finally, the coordinate data is transmitted to the host computer through a communication protocol to realize the precise positioning control of automated equipment (such as robotic arms and filling equipment).

[0026] The above-disclosed embodiments are merely one or more preferred embodiments of this application and should not be construed as limiting the scope of this application. Those skilled in the art can understand that all or part of the processes for implementing the above embodiments and equivalent changes made in accordance with the claims of this application still fall within the scope of this application.

Claims

1. A visual positioning structure for positioning vials, characterized in that, The device includes a camera, a mounting shell, a mounting ring, a ring light, a fixing component, and an adjustment mechanism. The mounting shell is bolted to the camera and covers the outside of the camera. The mounting ring is located on the outside of the camera. The ring light is bolted to the mounting ring and is located below the mounting ring. The fixing component is located on one side of the mounting shell, and the adjustment mechanism is located below the fixing component.

2. The visual positioning structure for vial positioning as described in claim 1, characterized in that, The adjusting mechanism includes a fixed shaft, a motor, a lead screw, and a sleeve. The fixed shaft is bolted to the fixed ring and is located on one side of the fixed ring. One end of the sleeve is fixedly connected to the fixed assembly, and the other end of the sleeve is slidably connected to the fixed shaft and covers the surface of the fixed shaft. The motor is fixedly connected to the sleeve and is located inside the upper end of the sleeve. One end of the lead screw is fixedly connected to the output end of the motor, and the other end of the lead screw is threaded to the fixed shaft and is located below the motor.

3. The visual positioning structure for vial positioning as described in claim 2, characterized in that, The adjustment mechanism also includes two limiting blocks. Grooves are provided on both sides of the fixed shaft. The two limiting blocks are fixedly connected to the sleeve and are respectively disposed inside the corresponding grooves.

4. The visual positioning structure for vial positioning as described in claim 3, characterized in that, The fixing component includes a locking block and a fixing rail. The fixing rail is fixedly connected to the fixing shell and located on one side of the fixing shell. One end of the locking block is fixedly connected to the fixing shaft, and the other end of the locking block is slidably connected to the fixing rail and located inside the sliding rail.

5. The visual positioning structure for vial positioning as described in claim 4, characterized in that, The fixing component also includes a limiting piece, which is slidably connected to the fixing rail and located below the fixing rail.