Dirt separator for heat exchange station

By combining a U-shaped filter plate and filter cotton structure with a servo motor-driven spiral conveyor, the problem of impurity clogging and inconvenient cleaning in the dirt separator used in heat exchange stations is solved, achieving efficient multi-stage filtration and convenient impurity cleaning, thus improving the filtration effect and practicality of the equipment.

CN224252333UActive Publication Date: 2026-05-19FUSHUN MINING ZHONGJI HEATING CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
FUSHUN MINING ZHONGJI HEATING CO LTD
Filing Date
2025-05-04
Publication Date
2026-05-19

AI Technical Summary

Technical Problem

In existing heat exchange station dirt separators, convex filter screens are prone to clogging, and impurities are difficult to clean, resulting in poor filtration performance.

Method used

The filter adopts a combination of U-shaped filter plates and filter cotton, combined with a servo motor-driven spiral conveyor rod to achieve multi-stage filtration and automatic impurity cleaning. The detachable design of the U-shaped filter plates and square box facilitates impurity cleaning and filter cotton replacement.

Benefits of technology

It achieves efficient multi-stage filtration, ensuring clean water quality and simplifying the process of cleaning impurities and replacing filter cotton, thus improving the practicality of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a dirt separator for a heat exchange station, which belongs to the technical field of heat exchange stations and comprises a filter box body, a U-shaped groove is arranged on one side of the filter box body, a square groove is arranged on one side of the filter box body, and a conical barrel is fixedly sleeved on the other side of an inner cavity of the filter box body. One end of the conical barrel extends out of the filtering box body and is fixedly connected with an L-shaped connecting pipe, a collecting barrel is mounted on the outer side of the bottom end of the L-shaped connecting pipe in a threaded manner, a pushing mechanism is arranged on the filtering box body, a U-shaped sealing plate is mounted on the side surface of the filtering box body, and a U-shaped filtering plate is fixedly connected to the inner side surface of the U-shaped sealing plate. According to the water filtering device, after water is guided into the inner cavity of the filtering box body, impurities in the water are filtered for the first time through the filtering holes in the lower portion of the U-shaped filtering plate, the filtered water falls onto the square box, the water is filtered again through the filtering cotton, the water filtering and decontamination effect is guaranteed, and practicability is good.
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Description

Technical Field

[0001] This utility model relates to the field of heat exchange station technology, and more specifically, to a dirt remover for heat exchange stations. Background Technology

[0002] Heat exchange stations are key facilities in centralized heating systems. Their main function is to convert high-temperature heat medium (steam or high-temperature water) generated by heat sources (such as power plants or boiler rooms) into low-temperature hot water suitable for users through heat exchange, and then distribute it to residential communities or units. The water used for heat exchange will contain certain impurities. These impurities can cause blockages and wear in the pipes, so it is necessary to remove the impurities from the water.

[0003] A search revealed that utility model patent CN219701258U discloses a dirt separator for heat exchange stations. This dirt separator includes a discharge chamber with concave filter screens fixedly connected to both inner walls of the discharge chamber, and a spiral blade rotatably connected to one inner wall of the discharge chamber. Two connecting plates are fixedly connected to the upper and lower ends of the discharge chamber, respectively. Two straight connecting pipes are fixedly connected to the top of one connecting plate. Fine dirt that does not flow into the L-shaped connecting pipe is replaced by wastewater that flows to a Y-shaped connecting pipe, which then transmits the wastewater to a convex connecting pipe. The convex connecting pipe and the L-shaped connecting pipe are connected, and the L-shaped connecting pipe then directs the wastewater to a collection box. A square filter screen isolates impurities, while the wastewater is collected in the collection box. This method thoroughly collects impurities and the wastewater generated during impurity removal, making subsequent treatment of impurities and wastewater more convenient. However, the above patent still has the following shortcomings: relying solely on the convex filter screen to treat impurities in the water is not very effective; in addition, although the water can be filtered by the concave filter screen, the holes at the bottom of the convex filter screen are prone to clogging by impurities, and the clogged impurities are not easy to clean. Therefore, we propose a dirt remover for heat exchange stations. Utility Model Content

[0004] In view of the problems existing in the prior art, the purpose of this utility model is to provide a dirt remover for heat exchange stations.

[0005] To solve the above problems, the present invention adopts the following technical solution:

[0006] A dirt separator for a heat exchange station includes a filter box. One side of the filter box has a U-shaped groove, and another side has a square groove. A conical cylinder is fixedly fitted onto the other side of the filter box's inner cavity. One end of the conical cylinder extends to the outside of the filter box and is fixedly connected to an L-shaped connecting pipe. A collecting cylinder is threaded onto the outer side of the bottom end of the L-shaped connecting pipe. A pushing mechanism is provided on the filter box. A U-shaped sealing plate is installed on the side of the filter box. A U-shaped filter plate is fixedly connected to the inner side of the U-shaped sealing plate. The end of the U-shaped filter plate extends through the U-shaped groove into the inner cavity of the filter box and contacts the other end of the conical cylinder. The bottom surface of the U-shaped filter plate has multiple filter holes. A square sealing plate is installed on the side of the filter box. A square box is fixedly connected to the inner side of the square sealing plate. Filter cotton is fitted inside the square box. Through grooves are provided on the top and bottom surfaces of the square box. The end of the square box extends through the square groove into the inner cavity of the filter box.

[0007] As a preferred embodiment of this utility model, the feeding mechanism includes a servo motor fixedly installed on the side of the filter box. The output shaft of the servo motor extends into the inner cavity of the filter box and is fixedly connected to a spiral feeding rod. The end of the spiral feeding rod extends into the inner cavity of the conical cylinder, and the side of the spiral feeding rod is in contact with the inner side of the U-shaped filter plate.

[0008] As a preferred embodiment of this utility model, a first screw hole is provided on the side of the filter box, a first mounting hole is provided on the U-shaped sealing plate, a first wing screw is fitted into the inner cavity of the first mounting hole, and the end of the first wing screw is threaded into the inner cavity of the first screw hole.

[0009] As a preferred embodiment of this utility model, a second screw hole is provided on the side of the filter box, a second mounting hole is provided on the square sealing plate, a second wing screw is fitted into the inner cavity of the second mounting hole, and the end of the second wing screw is threaded into the inner cavity of the second screw hole.

[0010] As a preferred embodiment of this utility model, a control panel is fixedly installed on the side of the filter box, and the control panel is electrically connected to the servo motor.

[0011] As a preferred embodiment of this utility model, a water inlet pipe is fixedly sleeved on the top surface of the filter box, a drain pipe is fixedly sleeved on the side of the bottom end of the filter box, and multiple support legs are fixedly connected to the bottom surface of the filter box.

[0012] As a preferred embodiment of this utility model, the inner wall of the filter box is fixedly connected to two support frames. The top surface of the support frames is flush with the bottom surface of the square groove cavity. The bottom surface of the square box is in contact with the top surface of the support frames and the top surface of the square groove cavity. The side surface of the square box is in contact with the inner wall of the filter box.

[0013] In a preferred embodiment of this utility model, the inner wall of the U-shaped groove is in contact with the side of the U-shaped filter plate, the outer diameter of the other end of the conical cylinder is equal to the outer diameter of the bottom end of the U-shaped filter plate, and the outer side of the U-shaped filter plate is in contact with the inner wall of the filter box.

[0014] Compared with existing technologies, the advantages of this utility model are:

[0015] (1) In this utility model, when water is introduced into the inner cavity of the filter box, the impurities in the water are filtered for the first time using the filter holes under the U-shaped filter plate. The filtered water falls onto the square box and is filtered again using filter cotton to ensure the effect of filtering and removing dirt from the water.

[0016] (2) In this utility model, after cleaning, the first butterfly screw is removed to release the U-shaped sealing plate and the U-shaped filter plate is pulled out from the inner cavity of the filter box so that the impurities blocked in the filter holes below the U-shaped filter plate can be cleaned by reverse water from the outside. After cleaning, the U-shaped filter plate is reinstalled into the inner cavity of the filter box to ensure the filtration effect of the filter holes below the U-shaped filter plate. In addition, the second butterfly screw is removed to release the square sealing plate and the square box is pulled out from the inner cavity of the filter box so that the filter cotton inside the square box can be pulled out for replacement. After replacement, the square box is reinstalled into the inner cavity of the filter box to ensure the filtration effect of the filter cotton. It is practical. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the structure of the filter box of this utility model;

[0019] Figure 3 This is a schematic cross-sectional view of the present invention;

[0020] Figure 4 This is a cross-sectional schematic diagram of the filter box of this utility model;

[0021] Figure 5 This is a schematic diagram of the structure of the U-shaped filter plate of this utility model;

[0022] Figure 6 This is a structural schematic diagram of the square box of this utility model.

[0023] Explanation of the labels in the diagram:

[0024] 1. Filter box; 2. Conical cylinder; 3. L-shaped connecting pipe; 4. Collection cylinder; 5. Pushing mechanism; 6. U-shaped trough; 7. Square trough; 8. Support frame; 9. Square box; 10. Through groove; 11. Filter cotton; 12. Square sealing plate; 13. U-shaped sealing plate; 14. Water inlet pipe; 15. Drain pipe; 16. Filter hole; 17. Servo motor; 18. Spiral conveyor rod; 19. First screw hole; 20. First mounting hole; 21. First wing screw; 22. Second screw hole; 23. Second mounting hole; 24. Second wing screw; 25. Control panel; 26. Support leg; 27. U-shaped filter plate. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0026] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "top / bottom," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0027] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "sleeved / connected," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0028] Example:

[0029] Please see Figure 1-6A dirt separator for a heat exchange station includes a filter housing 1. A U-shaped groove 6 and a square groove 7 are formed on one side of the filter housing 1. A conical cylinder 2 is fixedly fitted onto the other side of the inner cavity of the filter housing 1. One end of the conical cylinder 2 extends to the outside of the filter housing 1 and is fixedly connected to an L-shaped connecting pipe 3. A collecting cylinder 4 is threaded onto the outer side of the bottom end of the L-shaped connecting pipe 3. A pushing mechanism 5 is provided on the filter housing 1. A U-shaped sealing plate 13 is installed on the side of the filter housing 1. The inner surface of the U-shaped sealing plate 13 is fixedly fitted... A U-shaped filter plate 27 is fixedly connected. The end of the U-shaped filter plate 27 extends through the U-shaped groove 6 into the inner cavity of the filter box 1 and contacts the other end of the conical cylinder 2. The bottom surface of the U-shaped filter plate 27 is provided with multiple filter holes 16. A square sealing plate 12 is installed on the side of the filter box 1. A square box 9 is fixedly connected to the inner side of the square sealing plate 12. Filter cotton 11 is sleeved in the inner cavity of the square box 9. The top and bottom surfaces of the square box 9 are provided with through grooves 10. The end of the square box 9 extends through the square groove 7 into the inner cavity of the filter box 1.

[0030] In this embodiment, impurities in the water are filtered for the first time through the filter holes 16 at the bottom of the U-shaped filter plate 27 to filter impurities with larger outer diameters. In addition, the water is filtered for the second time through the filter cotton 11 to filter impurities with smaller outer diameters. The filter cotton 11 can be pulled out from the inner cavity of the square box 9 for replacement.

[0031] For details, please refer to Figure 1 , Figure 4 and Figure 5 The feeding mechanism 5 includes a servo motor 17 fixedly installed on the side of the filter box 1. The output shaft of the servo motor 17 extends into the inner cavity of the filter box 1 and is fixedly connected to a spiral feeding rod 18. The end of the spiral feeding rod 18 extends into the inner cavity of the conical cylinder 2. The side of the spiral feeding rod 18 is in contact with the inner side of the U-shaped filter plate 27.

[0032] In this embodiment, the servo motor 17 drives the spiral conveyor rod 18 to rotate. The rotation of the spiral conveyor rod 18 drives the impurities filtered from the inner cavity of the U-shaped filter plate 27 to move into the conical cylinder 2. The end of the spiral conveyor rod 18 is conical, and its side is in contact with the conical inner wall of the conical cylinder 2, ensuring that the impurities can smoothly enter the L-shaped connecting pipe 3 from the conical cylinder 2 and fall from the L-shaped connecting pipe 3 into the collecting cylinder 4 for collection.

[0033] For details, please refer to Figure 1 , Figure 2 and Figure 5 The filter box 1 has a first screw hole 19 on its side and a first mounting hole 20 on its U-shaped sealing plate 13. A first wing screw 21 is fitted into the inner cavity of the first mounting hole 20 and the end of the first wing screw 21 is threaded into the inner cavity of the first screw hole 19.

[0034] In this embodiment, the U-shaped sealing plate 13 is installed on the side of the filter box 1 by the cooperation of the first screw hole 19, the first mounting hole 20 and the first wing screw 21, so that the U-shaped filter plate 27 is stably inserted into the inner cavity of the filter box 1.

[0035] For details, please refer to Figure 1 , Figure 2 and Figure 6 The filter box 1 has a second screw hole 22 on its side and a second mounting hole 23 on its square sealing plate 12. A second wing screw 24 is fitted into the inner cavity of the second mounting hole 23 and the end of the second wing screw 24 is threaded into the inner cavity of the second screw hole 22.

[0036] In this embodiment, the square sealing plate 12 is installed on the filter box 1 by the cooperation of the second screw hole 22, the second mounting hole 23 and the second wing screw 24, thereby realizing the insertion of the square box 9 into the inner cavity of the filter box 1.

[0037] For details, please refer to Figure 2 and Figure 4 A control panel 25 is fixedly installed on the side of the filter housing 1, and the control panel 25 is electrically connected to the servo motor 17.

[0038] In this embodiment, the servo motor 17 is controlled by the control panel 25, and the control panel 25 and the servo motor 17 are powered by an external power source.

[0039] For details, please refer to Figure 2 A water inlet pipe 14 is fixedly sleeved on the top surface of the filter box 1, a drain pipe 15 is fixedly sleeved on the side of the bottom end of the filter box 1, and multiple support legs 26 are fixedly connected to the bottom surface of the filter box 1.

[0040] In this embodiment, the water to be decontaminated is introduced into the inner cavity of the filter box 1 through the water inlet pipe 14, and the decontaminated water is discharged through the drain pipe 15. The filter box 1 is supported by the support leg 26.

[0041] For details, please refer to Figure 2 , Figure 3 and Figure 6 Two support frames 8 are fixedly connected to the inner wall of the filter box 1. The top surface of the support frame 8 is flush with the bottom surface of the inner cavity of the square groove 7. The bottom surface of the square box 9 is in contact with the top surface of the support frame 8 and the top surface of the inner cavity of the square groove 7. The side surface of the square box 9 is in contact with the inner wall of the filter box 1.

[0042] In this embodiment, the support frame 8 is used to support the square box 9 to ensure the stability of the square box 9 during insertion.

[0043] For details, please refer to Figures 2 to 5The inner wall of the U-shaped groove 6 is in contact with the side of the U-shaped filter plate 27, the outer diameter of the other end of the conical cylinder 2 is equal to the outer diameter of the bottom end of the U-shaped filter plate 27, and the outer side of the U-shaped filter plate 27 is in contact with the inner wall of the filter box 1.

[0044] In this embodiment, the stability of the U-shaped filter plate 27 installed in the inner cavity of the filter box 1 is ensured, while ensuring that the U-shaped filter plate 27 can completely filter the water.

[0045] Working principle: In use, water is first introduced into the inner cavity of the filter box 1 through the inlet pipe 14. The water is first filtered using the filter holes 16 on the U-shaped filter plate 27. The filtered impurities accumulate in the inner cavity of the U-shaped filter plate 27. The filtered water falls into the filter cotton 11 inside the square box 9 for a second filtration. The filtered water falls to the bottom of the inner cavity of the filter box 1 and is discharged through the drain pipe 15. Then, the servo motor 17 is started to drive the screw conveyor 18 to rotate. The screw conveyor 18 moves the impurities filtered from the inner cavity of the U-shaped filter plate 27, so that the impurities are introduced from the conical cylinder 2 and the L-shaped connecting pipe 3 into the collection cylinder 4 for further filtration. After cleaning the impurities, remove the first wing screw 21 from the first screw hole 19 and the first mounting hole 20 to release the U-shaped sealing plate 13, thereby pulling the U-shaped filter plate 27 out of the inner cavity of the filter box 1 so that the impurities blocking the filter holes 16 below the U-shaped filter plate 27 can be backwashed from the outside. After cleaning, reinsert the U-shaped filter plate 27 into the inner cavity of the filter box 1. Finally, remove the second wing screw 24 from the second screw hole 22 and the second mounting hole 23 to pull the square box 9 out of the inner cavity of the filter box 1 so that the filter cotton 11 inside the square box 9 can be pulled out and replaced. After replacement, reinsert the square box 9 into the inner cavity of the filter box 1.

[0046] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model based on the technical solution and its improved concept should be covered within the protection scope of the present utility model.

Claims

1. A dirt separator for a heat exchange station, comprising a filter housing (1), characterized in that: A U-shaped groove (6) is provided on one side of the filter box (1), and a square groove (7) is provided on one side of the filter box (1). A conical cylinder (2) is fixedly sleeved on the other side of the inner cavity of the filter box (1). One end of the conical cylinder (2) extends to the outside of the filter box (1) and is fixedly connected to an L-shaped connecting pipe (3). A collecting cylinder (4) is threaded on the outer side of the bottom end of the L-shaped connecting pipe (3). A pushing mechanism (5) is provided on the filter box (1). A U-shaped sealing plate (13) is installed on the side of the filter box (1). A U-shaped filter plate (2) is fixedly connected to the inner side of the U-shaped sealing plate (13). 7) The end of the U-shaped filter plate (27) extends through the U-shaped groove (6) into the inner cavity of the filter box (1) and contacts the other end of the conical cylinder (2). The bottom surface of the U-shaped filter plate (27) is provided with multiple filter holes (16). A square sealing plate (12) is installed on the side of the filter box (1). A square box (9) is fixedly connected to the inner side of the square sealing plate (12). Filter cotton (11) is sleeved in the inner cavity of the square box (9). The top and bottom surfaces of the square box (9) are provided with through grooves (10). The end of the square box (9) extends through the square groove (7) into the inner cavity of the filter box (1).

2. A dirt separator for a heat exchange station according to claim 1, characterized in that: The feeding mechanism (5) includes a servo motor (17) fixedly installed on the side of the filter box (1). The output shaft of the servo motor (17) extends into the inner cavity of the filter box (1) and is fixedly connected to a spiral feeding rod (18). The end of the spiral feeding rod (18) extends into the inner cavity of the conical cylinder (2). The side of the spiral feeding rod (18) is in contact with the inner side of the U-shaped filter plate (27).

3. A dirt separator for a heat exchange station according to claim 1, characterized in that: The filter box (1) has a first screw hole (19) on its side and a first mounting hole (20) on its U-shaped sealing plate (13). A first wing screw (21) is fitted into the inner cavity of the first mounting hole (20) and the end of the first wing screw (21) is threaded into the inner cavity of the first screw hole (19).

4. A dirt separator for a heat exchange station according to claim 1, characterized in that: The filter box (1) has a second screw hole (22) on its side and a second mounting hole (23) on its square sealing plate (12). A second wing screw (24) is fitted into the inner cavity of the second mounting hole (23) and the end of the second wing screw (24) is threaded into the inner cavity of the second screw hole (22).

5. A dirt separator for a heat exchange station according to claim 2, characterized in that: A control panel (25) is fixedly installed on the side of the filter box (1), and the control panel (25) is electrically connected to the servo motor (17).

6. A dirt separator for a heat exchange station according to claim 1, characterized in that: The top surface of the filter box (1) is fixedly fitted with a water inlet pipe (14), the side surface of the bottom end of the filter box (1) is fixedly fitted with a drain pipe (15), and the bottom surface of the filter box (1) is fixedly connected with multiple support legs (26).

7. A dirt separator for a heat exchange station according to claim 1, characterized in that: The inner wall of the filter box (1) is fixedly connected to two support frames (8). The top surface of the support frame (8) is flush with the bottom surface of the inner cavity of the square groove (7). The bottom surface of the square box (9) is in contact with the top surface of the support frame (8) and the top surface of the inner cavity of the square groove (7). The side surface of the square box (9) is in contact with the inner wall of the filter box (1).

8. A dirt separator for a heat exchange station according to claim 1, characterized in that: The inner wall of the U-shaped groove (6) is in contact with the side of the U-shaped filter plate (27), the outer diameter of the other end of the conical cylinder (2) is equal to the outer diameter of the bottom end of the U-shaped filter plate (27), and the outer side of the U-shaped filter plate (27) is in contact with the inner wall of the filter box (1).

Citation Information

Patent Citations

  • Dirt separator for heat exchange station

    CN219701258U