Heating reaction device for defoaming agent production

Abstract

The utility model discloses a heating reaction device for defoaming agent production, which relates to the technical field of defoaming agent production and comprises two support frames, a protective tank fixedly mounted between the two support frames, an activated carbon box fixedly mounted at the top of the protective tank, and a purifier fixedly mounted at the top of the activated carbon box. According to the scheme, the activated carbon box, the purifier, the exhaust fan and the exhaust pipe are arranged, activated carbon in the activated carbon box can absorb odor in gas generated by heating reaction of a defoaming agent, and the odor in the gas can be absorbed by the activated carbon in the activated carbon box; according to the heating reaction device for defoaming agent production, toxic gas in gas can be purified and discharged through the purifier, it is guaranteed that the discharged gas cannot cause harm to the environment and human health, the working environment is conveniently protected, it is avoided that workers inhale toxic gas into the lungs to affect health, and the use safety of the heating reaction device for defoaming agent production is improved.

Description

Technical Field

[0001] This utility model relates to the field of defoamer production technology, specifically a heating reaction device for defoamer production. Background Technology

[0002] The heating reaction device for defoamer production ensures that the defoamer raw materials reach the required temperature during the reaction process by uniformly heating them. This guarantees that the chemical components of the defoamer react fully and avoids incomplete reactions or the formation of byproducts due to uneven temperature, thereby improving the quality and stability of the defoamer. The design of the heating reaction device makes the defoamer production process more efficient. Through automated heating and reaction control, manual intervention is reduced, the production cycle is shortened, and the continuity and stability of the production process are ensured, thus improving the overall production efficiency.

[0003] Chinese patent CN214716572U discloses an automatic heating reaction device for defoamer production, including a support bracket. An insulated outer shell is fixedly installed on the top inner side of the support bracket, and the interior of the insulated outer shell is lined with an asbestos insulation layer. A heating pipe is attached to the inner bottom wall of the insulated outer shell. First, the defoamer to be heated is poured into the heating tank through the feed pipe. Simultaneously, a motor drives the main gear and secondary gear via a rotating shaft, causing the rotating rod and heat-conducting plate to rotate in the middle of the defoamer. The inner heating pipe transfers heat to the rotating rod and heat-conducting plate, thus heating the internal defoamer. The outer heating pipe transfers heat to the heat-conducting coil, thus heating the external defoamer. This ensures uniform heating of the defoamer, guaranteeing a complete reaction and improving the production quality of the defoamer, thereby increasing the value of the heating device.

[0004] The production of defoamers generates a large amount of gas during the heating reaction process. Some of these gases undergo chemical reactions and are toxic. The above-mentioned methods cannot purify and discharge the gas, which can easily lead to the gas being released into the working environment. If workers inhale the gas, it will affect their health and reduce the safety of the heating reaction equipment used in the production of defoamers. Utility Model Content

[0005] The purpose of this invention is to provide a heating reaction apparatus for the production of defoamers, in order to solve the problems raised in the prior art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a heating reaction device for the production of defoamer, comprising a support frame, a protective tank fixedly installed between two support frames, an activated carbon box fixedly installed on the top of the protective tank, a purifier fixedly installed on the top of the activated carbon box, an exhaust fan fixedly installed on the top of the purifier, an exhaust pipe fixedly installed on the bottom of the activated carbon box, a reaction tank fixedly installed inside the protective tank, and the exhaust pipe extending to the top of the reaction tank.

[0007] Preferably, a heat-conducting plate is fixedly installed at the outer end of the reaction vessel, multiple heating tubes are fixedly installed inside the protective vessel, and a stirring assembly is provided on the top of the protective vessel.

[0008] Preferably, a feed pipe is fixedly installed on the top of the reaction vessel and extends to the top of the protective vessel; a discharge pipe is fixedly installed on the bottom of the reaction vessel and extends to the bottom of the protective vessel; and a replacement component is provided inside the activated carbon box.

[0009] Preferably, the stirring assembly includes an L-shaped plate, which is fixedly installed on the top of the protective tank. A drive motor is fixedly installed on one side of the L-shaped plate, and a main gear is fixedly installed at the output end of the drive motor.

[0010] Preferably, a driven gear is meshed with one side of the main gear, and a stirrer is fixedly installed at the bottom of both the driven gear and the main gear. The stirrer extends into the interior of the reaction vessel, and both the driven gear and the main gear are rotatably connected to the top of the protective vessel.

[0011] Preferably, the replacement component includes electric slide rails, two of which are symmetrically fixedly installed on the inner wall of the activated carbon box, and each of the two electric slide rails has a track block slidably connected inside, with a placement box fixedly installed between the two track blocks.

[0012] Preferably, a limiting plate is fixedly installed on one side of the placement box, a sealing gasket is fixedly installed on the inner side of the limiting plate, and a filter screen is fixedly installed at the bottom of the placement box.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] 1. This application, by setting up an activated carbon box, a purifier, an exhaust fan, and an exhaust pipe, allows the activated carbon inside the activated carbon box to absorb the odor inside the gas generated by the heating reaction of the defoamer, and the purifier to purify and discharge the toxicity inside the gas, ensuring that the emitted gas will not harm the environment and human health, thus protecting the working environment, preventing workers from inhaling toxic gases and affecting their health, and improving the safety of the heating reaction device used for defoamer production.

[0015] 2. By setting up replacement components, this application facilitates the replacement of activated carbon inside the purification structure, making replacement more convenient, eliminating the need to disassemble a large number of parts, saving replacement time, and improving the ease of use of the heating reaction device used for defoamer production.

[0016] 3. This application uses a stirring assembly that allows two stirrers to mix and stir simultaneously. Stirring during the heating process accelerates the reaction of the defoamer, thereby improving the efficiency of the heating reaction in the production of the defoamer. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0018] Figure 2 This is a structural schematic diagram of the overall right-side cross-section of this utility model;

[0019] Figure 3 This is a schematic diagram of the gas purification mechanism of this utility model;

[0020] Figure 4 This is a schematic diagram of the replacement component of this utility model;

[0021] Figure 5 This is a schematic diagram of the stirring assembly structure of this utility model.

[0022] Numbered components in the diagram: 1. Support frame; 2. Protective tank; 3. Activated carbon box; 4. Purifier; 5. Exhaust fan; 6. Exhaust pipe; 7. Reaction tank; 8. Heat-conducting plate; 9. Heating tube; 10. Stirring assembly; 101. L-shaped plate; 102. Drive motor; 103. Main gear; 104. Driven gear; 105. Stirrer; 11. Feed pipe; 12. Discharge pipe; 13. Replacement assembly; 131. Electric slide rail; 132. Track block; 133. Placement box; 134. Limiting plate; 135. Sealing gasket; 136. Filter screen. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Example: Figure 1 - Figure 5As shown, this utility model provides a technical solution for a heating reaction device for defoamer production. The heating reaction device for defoamer production includes a support frame 1, with a protective tank 2 fixedly installed between two support frames 1. An activated carbon box 3 is fixedly installed on the top of the protective tank 2, and a purifier 4 is fixedly installed on the top of the activated carbon box 3. The purifier 4 draws air into the machine and filters it through an internal filter 136, achieving effects such as filtering dust, odors, and disinfection. An exhaust fan 5 is fixedly installed on the top of the purifier 4, and an exhaust pipe 6 is fixedly installed on the bottom of the activated carbon box 3. A reaction tank 7 is fixedly installed inside the protective tank 2, and the exhaust pipe 6 extends to the top of the reaction tank 7. A heat-conducting plate 8 is fixedly installed on the outer end of the reaction tank 7. Multiple heating tubes 9 are fixedly installed in the protective tank 2. The heating tubes 9 generate heat through resistance wires and transfer it to the object being heated through a heat transfer medium. A stirring assembly 10 is installed on the top of the protective tank 2. A feed pipe 11 is fixedly installed on the top of the reaction tank 7 and extends to the top of the protective tank 2. A discharge pipe 12 is fixedly installed on the bottom of the reaction tank 7 and extends to the bottom of the protective tank 2. A replacement assembly 13 is installed inside the activated carbon box 3 to draw gas into the activated carbon box 3 for odor adsorption. Then the gas is sent to the purifier 4 and purified and discharged by the purifier 4 to ensure that the emitted gas will not cause harm to the environment and human health, thus protecting the working environment and preventing workers from inhaling toxic gases and affecting their health.

[0025] Please see Figure 1 , Figure 2 and Figure 5 The stirring assembly 10 includes an L-shaped plate 101, which is fixedly installed on the top of the protective tank 2. A drive motor 102 is fixedly installed on one side of the L-shaped plate 101. A main gear 103 is fixedly installed at the output end of the drive motor 102. A driven gear 104 is meshed with one side of the main gear 103. A stirrer 105 is fixedly installed at the bottom of both the driven gear 104 and the main gear 103. The stirrer 105 extends into the interior of the reaction tank 7. Both the driven gear 104 and the main gear 103 are rotatably connected to the top of the protective tank 2. The heat generated by the heating tube 9 is introduced into the interior of the reaction tank 7 by the heat-conducting plate 8. The drive motor 102 drives the main gear 103 to rotate, and the main gear 103 drives the driven gear 104 to rotate. The driven gear 104 and the main gear 103 simultaneously drive the stirrer 105 to rotate and stir. Both stirrers 105 can be driven to stir at the same time, and stirring can be carried out while heating, which can accelerate the reaction speed.

[0026] Please see Figure 1 , Figure 3 and Figure 4The replacement component 13 includes two electric slide rails 131, which are symmetrically fixedly installed on the inner wall of the activated carbon box 3. Track blocks 132 are slidably connected inside each of the two electric slide rails 131. A placement box 133 is fixedly installed between the two track blocks 132. A limiting plate 134 is fixedly installed on one side of the placement box 133, and a sealing gasket 135 is fixedly installed on the inner side of the limiting plate 134. A filter screen 136 is fixedly installed at the bottom of the placement box 133. Activated carbon is placed inside the placement box 133, and then the electric slide rails 131 drive the track blocks 132 to adjust, which in turn drives the placement box 133 to adjust. The placement box 133 then drives the limiting plate 134 to adjust, thus adjusting the placement box 133 into the interior of the activated carbon box 3. This makes replacement more convenient, eliminates the need to disassemble numerous parts, and saves replacement time.

[0027] Working principle: The operator places activated carbon inside the placement box 133, starts the electric slide rail 131, which drives the track block 132 to adjust, which in turn drives the placement box 133 to adjust, and the placement box 133 drives the limit plate 134 to adjust, adjusting the placement box 133 into the activated carbon box 3. Then, the defoamer is transferred to the reaction tank 7 through the feed pipe 11. The heating pipe 9 is started, and the heat generated by the heating pipe 9 is introduced into the reaction tank 7 through the heat conduction plate 8. The drive motor 102 is started, which drives the main gear 103 to rotate. The main gear 103 drives the driven gear 104 to rotate. The driven gear 104 and the main gear 103 simultaneously drive the stirrer 105 to rotate and stir, accelerating the reaction efficiency of the defoamer. During the reaction process, the exhaust fan 5 is started to draw the gas into the activated carbon box 3 to adsorb odors, and then the gas is sent to the purifier 4 for purification and discharge.

[0028] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A heating reaction apparatus for the production of defoamers, characterized in that: The device includes a support frame (1), a protective tank (2) fixedly installed between the two support frames (1), an activated carbon box (3) fixedly installed on the top of the protective tank (2), a purifier (4) fixedly installed on the top of the activated carbon box (3), an exhaust fan (5) fixedly installed on the top of the purifier (4), an exhaust pipe (6) fixedly installed on the bottom of the activated carbon box (3), a reaction tank (7) fixedly installed inside the protective tank (2), and the exhaust pipe (6) extends to the top of the reaction tank (7).

2. The heating reaction apparatus for defoamer production according to claim 1, characterized in that: A heat-conducting plate (8) is fixedly installed on the outer end of the reaction vessel (7), and multiple heating tubes (9) are fixedly installed inside the protective vessel (2). A stirring assembly (10) is provided on the top of the protective vessel (2).

3. The heating reaction apparatus for defoamer production according to claim 1, characterized in that: A feed pipe (11) is fixedly installed on the top of the reaction vessel (7), and the feed pipe (11) extends to the top of the protective vessel (2). A discharge pipe (12) is fixedly installed on the bottom of the reaction vessel (7), and the discharge pipe (12) extends to the bottom of the protective vessel (2). A replacement component (13) is provided inside the activated carbon box (3).

4. The heating reaction apparatus for defoamer production according to claim 2, characterized in that: The stirring assembly (10) includes an L-shaped plate (101), which is fixedly installed on the top of the protective tank (2). A drive motor (102) is fixedly installed on one side of the L-shaped plate (101), and a main gear (103) is fixedly installed at the output end of the drive motor (102).

5. The heating reaction apparatus for defoamer production according to claim 4, characterized in that: A driven gear (104) is meshed with one side of the main gear (103). A stirrer (105) is fixedly installed at the bottom of both the driven gear (104) and the main gear (103). The stirrer (105) extends into the interior of the reaction vessel (7). Both the driven gear (104) and the main gear (103) are rotatably connected to the top of the protective vessel (2).

6. The heating reaction apparatus for defoamer production according to claim 3, characterized in that: The replacement component (13) includes an electric slide rail (131), two electric slide rails (131) are symmetrically fixedly installed on the inner wall of the activated carbon box (3), and a track block (132) is slidably connected inside the two electric slide rails (131), and a placement box (133) is fixedly installed between the two track blocks (132).

7. The heating reaction apparatus for defoamer production according to claim 6, characterized in that: A limiting plate (134) is fixedly installed on one side of the placement box (133), a sealing gasket (135) is fixedly installed on the inner side of the limiting plate (134), and a filter screen (136) is fixedly installed on the bottom of the placement box (133).

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