Efficient and energy-saving polyaluminum chloride water treatment agent production system
By designing a mortar and screen that fits snugly, along with a limiting plate and a mixing plate for rotational mixing, the problem of incomplete raw material pulverization in existing equipment has been solved, achieving efficient and energy-saving production of polyaluminum chloride water treatment agent.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- KAIMEI KERUIYA (SUZHOU) CHEM CO LTD
- Filing Date
- 2025-06-09
- Publication Date
- 2026-05-19
AI Technical Summary
Existing polyaluminum chloride production equipment cannot completely crush raw materials before crushing, resulting in some raw materials remaining on the screening screen, which affects the equipment's mixing ratio.
A high-efficiency and energy-saving polyaluminum chloride water treatment agent production system was designed, which includes a crushing component and auxiliary components. By utilizing the fitting design of the crushing blade and the screen, combined with the rotational mixing of the limiting plate and the stirring plate, the raw materials are ensured to be completely crushed and mixed evenly.
It improves the efficiency of raw material crushing and mixing, reduces residue, and enhances the production efficiency and performance of the equipment.
Smart Images

Figure CN224252814U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of water treatment agent technology, specifically to a high-efficiency and energy-saving polyaluminum chloride water treatment agent production system. Background Technology
[0002] Polyaluminum chloride, or polyaluminum chloride for short, is available in two types: one for drinking water and one for industrial water, each adhering to different relevant standards. It appears yellow or light yellow, dark brown, or dark gray, and exists in both liquid and solid forms. This product has strong bridging and adsorption properties. During hydrolysis, it undergoes physicochemical processes such as coagulation, adsorption, and precipitation. Current polyaluminum chloride production equipment pre-treats the raw materials using a pulverizer at the top of the reactor before adding them to facilitate rapid reaction. However, this pulverizer cannot completely pulverize the raw materials, leaving some residue on the screen that can affect the mixing ratio. Utility Model Content
[0003] The purpose of this utility model is to provide a high-efficiency and energy-saving polyaluminum chloride water treatment agent production system to solve the problem mentioned in the background art. In the existing polyaluminum chloride production equipment, before the required raw materials are put into the reactor for reaction and production, the raw materials are pre-treated by a crushing device at the top of the reactor to facilitate subsequent rapid reaction. However, the existing crushing device cannot completely crush the raw materials, and some raw materials remain on the screening screen, which will affect the device's mixing ratio.
[0004] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:
[0005] This utility model relates to a high-efficiency and energy-saving polyaluminum chloride water treatment agent production system, comprising:
[0006] The main component includes a production reactor;
[0007] The crushing component includes a feed inlet, a crushing barrel, a motor, a screen, and crushing blades.
[0008] The crushing barrel is fixedly connected to the top of the production reactor, the motor is located at the top of the crushing barrel, the crushing blade is fixedly connected to the bottom of the motor, the screening screen is embedded inside the crushing barrel, and the feed inlet is located on the surface of the crushing barrel.
[0009] Furthermore, the surface of the pulverizing blade is in contact with the surface of the screening screen, and an electric valve is provided at the bottom of the pulverizing barrel.
[0010] Furthermore, an electric push rod is provided on the surface of the crushing barrel, a connecting block is fixedly connected to the top of the electric push rod, a limit rod is fixedly connected to the bottom of the connecting block, and a limit plate is fixedly connected to the bottom of the limit rod.
[0011] Furthermore, the side of the limiting plate is tightly fitted to the inner wall of the crushing barrel, and the inside of the limiting plate is provided with a sliding hole corresponding to the bottom connecting rod of the motor.
[0012] Furthermore, it also includes auxiliary components;
[0013] The auxiliary components include a second motor, a rotating shaft, a vertical plate, a transmission shaft, a limiting block, a first bevel gear, a stirring plate, and a second bevel gear.
[0014] The second motor is located at the top of the production reactor. The rotating shaft is fixedly connected to the bottom of the second motor. The second bevel gear is fixedly sleeved on the surface of the rotating shaft. The stirring plate is located at the bottom of the rotating shaft. The limiting block is embedded inside the production reactor. The transmission shaft is fixedly connected to the surface of the limiting block. The first bevel gear is fixedly connected to the side end of the transmission shaft. The vertical plate is fixedly connected to the surface of the transmission shaft.
[0015] Furthermore, the limiting block has a disc-shaped structure, and the vertical plate is perpendicular to the stirring plate.
[0016] Furthermore, a through groove is provided at the bottom of the rotating shaft, and a spring is provided inside the through groove. A telescopic rod is fixedly connected between the spring and the stirring plate. Both the telescopic rod and the through groove are square columnar structures.
[0017] This utility model has the following beneficial effects:
[0018] I. This utility model includes a screening screen, a crushing blade, and a limiting plate. The raw material falls onto the surface of the screening screen. A motor drives the crushing blade to rotate and crush against the surface of the screening screen. An electric push rod controls the limiting plate to move towards the crushing blade, reducing the space for the raw material to move and improving the contact and collision efficiency between the crushing blade and the raw material. This step improves the crushing efficiency, is convenient to use, and also improves the production efficiency of the device.
[0019] II. Based on the above-mentioned beneficial effects, a second motor, a stirring plate, a vertical plate, and a spring are provided. The second motor can drive the stirring plate and the vertical plate to rotate alternately to mix and stir the raw materials. Under the elastic force of the spring inside the channel, the telescopic rod will drive the V-shaped stirring plate to stick tightly to the inner bottom surface of the production reactor. This step improves the mixing efficiency of the raw materials, prevents the raw materials from accumulating at the bottom, and makes the device more effective. Attached Figure Description
[0020] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0021] Figure 1 This is the front view of the present invention;
[0022] Figure 2 This is a front view of the auxiliary component of this utility model;
[0023] Figure 3 This is a front view of the spring of this utility model;
[0024] Figure 4 This is a front view of the crushing component of this utility model.
[0025] The attached diagram lists the components represented by each number as follows:
[0026] 11. Production reaction vessel;
[0027] 21. Feed inlet; 22. Crushing barrel; 23. Motor 1; 24. Limiting rod; 241. Connecting block; 242. Electric push rod; 243. Limiting plate; 25. Screening mesh; 26. Crushing blade;
[0028] 31. Motor II; 32. Rotating shaft; 33. Vertical plate; 34. Transmission shaft; 35. Limiting block; 36. Bevel gear I; 37. Stirring plate; 38. Telescopic rod; 381. Spring; 382. Through groove; 39. Bevel gear II. Detailed Implementation
[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0030] To make the objectives, technical solutions, and advantages of this utility model clearer, the embodiments of this utility model will be described in further detail below with reference to the accompanying drawings.
[0031] Please see Figure 1-4 As shown, this utility model is a high-efficiency and energy-saving polyaluminum chloride water treatment agent production system, comprising:
[0032] The main components include the production reactor 11;
[0033] The raw materials for producing polyaluminum chloride water treatment agent are put into the production reactor 11 for reaction and mixing. The temperature of the production reactor 11 can be controlled according to different reaction stages.
[0034] The crushing component includes a feed inlet 21, a crushing barrel 22, a motor 23, a screen 25, and a crushing blade 26.
[0035] The crushing barrel 22 is fixedly connected to the top of the production reactor 11, the motor 23 is set on the top of the crushing barrel 22, the crushing blade 26 is fixedly connected to the bottom of the motor 23, the screen 25 is embedded in the inside of the crushing barrel 22, and the feed inlet 21 is set on the surface of the crushing barrel 22.
[0036] The crushing barrel 22 is used to install the motor 23, which drives the crushing blade 26 to rotate. The crushing blade 26 is used to crush the raw materials. The screening screen 25 is used to screen the raw materials to improve the efficiency of subsequent reactions. The feed inlet 21 is used to feed the raw materials into the crushing barrel 22.
[0037] The surface of the shredder 26 is in contact with the surface of the screen 25, and an electric valve is provided at the bottom of the shredder 22;
[0038] The surfaces are in close contact, which allows the crushing blade 26 to crush the raw materials better and reduces the blind spot. The electric valve is used to cut off the connection between the production reactor 11 and the crushing barrel 22, which can keep the production reactor 11 in a closed state to facilitate the provision of the required production environment.
[0039] An electric push rod 242 is provided on the surface of the crushing barrel 22. A connecting block 241 is fixedly connected to the top of the electric push rod 242. A limiting rod 24 is fixedly connected to the bottom of the connecting block 241. A limiting plate 243 is fixedly connected to the bottom of the limiting rod 24.
[0040] The electric push rod 242 is used to control the lifting and moving of the limit plate 243. The connecting block 241 is used to connect the limit rod 24 and the electric push rod 242. The limit rod 24 is used to limit and strengthen the stability of the limit plate 243. The limit plate 243 is used to intercept the raw material to reduce the range of movement of the raw material and improve the crushing efficiency of the crushing blade 26.
[0041] The side of the limiting plate 243 is tightly fitted to the inner wall of the crushing barrel 22, and the inside of the limiting plate 243 is provided with a sliding hole corresponding to the bottom connecting rod of the motor 23.
[0042] A tight fit can improve the interception effect of the limiting plate 243, and the sliding hole can make the lifting and moving of the limiting plate 243 not affect the normal use of the crusher 26.
[0043] Working principle: The raw materials for producing polyaluminum chloride water treatment agent are put into the production reactor 11 for reaction and mixing. The temperature of the production reactor 11 can be controlled according to different reaction stages.
[0044] Raw materials are fed into the crushing barrel 22 through the feed inlet 21. The raw materials will fall onto the surface of the screen 25. The motor 23 is started to drive the crushing blade 26 to rotate, which can crush the raw materials. The crushed raw materials will pass through the screen 25 and enter the production reactor 11. The electric push rod 242 controls the connecting block 241 to drive the limiting plate 243 at the bottom of the limiting rod 24 to move down. The limiting plate 243 moves towards the crushing blade 26, which can reduce the activity space of the raw materials and also make the crushing blade 26 contact and collide with the raw materials at all times.
[0045] This step improves crushing efficiency, is easy to use, and also increases the production efficiency of the equipment.
[0046] Please see Figure 1-4 As shown, this embodiment, based on the above embodiment, also includes auxiliary components;
[0047] The auxiliary components include motor 2 31, rotating shaft 32, vertical plate 33, transmission shaft 34, limiting block 35, bevel gear 1 36, stirring plate 37 and bevel gear 2 39;
[0048] Motor 2 31 is located at the top of the production reactor 11, rotating shaft 32 is fixedly connected to the bottom of motor 2 31, bevel gear 2 39 is fixedly sleeved on the surface of rotating shaft 32, stirring plate 37 is located at the bottom of rotating shaft 32, limiting block 35 is embedded in the inside of production reactor 11, drive shaft 34 is fixedly connected to the surface of limiting block 35, bevel gear 1 36 is fixedly connected to the side end of drive shaft 34, and vertical plate 33 is fixedly connected to the surface of drive shaft 34.
[0049] Motor 2 31 is used to drive the rotating shaft 32 to rotate. The rotating shaft 32 is used to connect motor 2 31 and bevel gear 2 39. Bevel gear 2 39 is used to mesh with bevel gear 1 36 to drive the transmission shaft 34 to rotate. Stirring plate 37 is used to stir the raw materials. Limiting block 35 is used to install and limit transmission shaft 34. Transmission shaft 34 is used to drive vertical plate 33 to rotate. Vertical plate 33 is used to cooperate with stirring plate 37 to rotate and stir in an alternating manner.
[0050] The limiting block 35 has a disc-shaped structure, and the vertical plate 33 is perpendicular to the stirring plate 37.
[0051] The disc-shaped structure allows the drive shaft 34 to rotate in a limited position, and also makes the meshing transmission structure between bevel gear 1 36 and bevel gear 2 39 more stable and robust. The perpendicular angle makes the mixing and reversal of raw materials more efficient.
[0052] The bottom of the rotating shaft 32 is provided with a through groove 382, and a spring 381 is provided inside the through groove 382. A telescopic rod 38 is fixedly connected between the spring 381 and the stirring plate 37. Both the telescopic rod 38 and the through groove 382 are square column structures.
[0053] The through groove 382 is used to install the spring 381, the spring 381 is used to apply pressure to the telescopic rod 38, and the telescopic rod 38 is used to drive the stirring plate 37 to fit tightly against the inner bottom surface of the production reactor 11. The square column structure can connect the through groove 382 and the telescopic rod 38 to drive the stirring plate 37 to rotate.
[0054] Working principle: Motor 2 31 drives the rotating shaft 32 to rotate the stirring plate 37 to mix and stir the raw materials. Under the meshing transmission between bevel gear 1 36 and bevel gear 2 39, the limiting block 35 plays a limiting role. The transmission shaft 34 can drive the vertical plate 33 to rotate longitudinally. Under the elastic force of the spring 381 inside the through groove 382, the telescopic rod 38 will drive the V-shaped stirring plate 37 to stick tightly to the inner bottom surface of the production reaction vessel 11.
[0055] This step improves the mixing efficiency of raw materials, prevents raw materials from accumulating at the bottom, and makes the equipment perform better.
[0056] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A high-efficiency and energy-saving polyaluminum chloride water treatment agent production system, characterized in that, include: The main component includes a production reactor (11). The crushing component includes a feed inlet (21), a crushing barrel (22), a motor (23), a screen (25), and a crushing blade (26). The crushing barrel (22) is fixedly connected to the top of the production reactor (11), the motor (23) is located on the top of the crushing barrel (22), the crushing blade (26) is fixedly connected to the bottom of the motor (23), the screen (25) is embedded in the inside of the crushing barrel (22), and the feed inlet (21) is located on the surface of the crushing barrel (22).
2. The high-efficiency and energy-saving polyaluminum chloride water treatment agent production system according to claim 1, characterized in that, The surface of the crushing blade (26) is in contact with the surface of the screen (25), and an electric valve is provided at the bottom of the crushing barrel (22).
3. The high-efficiency and energy-saving polyaluminum chloride water treatment agent production system according to claim 1, characterized in that, The surface of the crushing barrel (22) is provided with an electric push rod (242), the top of the electric push rod (242) is fixedly connected to a connecting block (241), the bottom of the connecting block (241) is fixedly connected to a limiting rod (24), and the bottom of the limiting rod (24) is fixedly connected to a limiting plate (243).
4. The high-efficiency and energy-saving polyaluminum chloride water treatment agent production system according to claim 3, characterized in that, The side of the limiting plate (243) is tightly fitted to the inner wall of the crushing barrel (22), and the inside of the limiting plate (243) is provided with a sliding hole corresponding to the bottom connecting rod of the motor (23).
5. The high-efficiency and energy-saving polyaluminum chloride water treatment agent production system according to claim 1, characterized in that, It also includes auxiliary components; The auxiliary components include motor two (31), rotating shaft (32), vertical plate (33), transmission shaft (34), limiting block (35), bevel gear one (36), stirring plate (37) and bevel gear two (39). The second motor (31) is located at the top of the production reactor (11), the rotating shaft (32) is fixedly connected to the bottom of the second motor (31), the second bevel gear (39) is fixedly sleeved on the surface of the rotating shaft (32), the stirring plate (37) is located at the bottom of the rotating shaft (32), the limiting block (35) is embedded in the interior of the production reactor (11), the transmission shaft (34) is fixedly connected to the surface of the limiting block (35), the first bevel gear (36) is fixedly connected to the side end of the transmission shaft (34), and the vertical plate (33) is fixedly connected to the surface of the transmission shaft (34).
6. The high-efficiency and energy-saving polyaluminum chloride water treatment agent production system according to claim 5, characterized in that, The limiting block (35) has a disc-shaped structure, and the vertical plate (33) is perpendicular to the stirring plate (37).
7. The high-efficiency and energy-saving polyaluminum chloride water treatment agent production system according to claim 5, characterized in that, The bottom of the rotating shaft (32) is provided with a through groove (382), and a spring (381) is provided inside the through groove (382). A telescopic rod (38) is fixedly connected between the spring (381) and the stirring plate (37). Both the telescopic rod (38) and the through groove (382) are square column structures.