Walnut and whole grain crushing and wall breaking machine

Abstract

The utility model relates to a walnut and whole grain crushing wall breaking machine which comprises a machine frame, a first motor fixed on the machine frame and a crushing charging barrel with a downward opening, four roller assemblies which are symmetrically distributed are arranged at the bottom of the machine frame, brake mechanisms are integrated on the roller assemblies, a first synchronous belt wheel is fixed on an output shaft of the first motor, and a second synchronous belt wheel is fixed on an output shaft of the second motor. A crushing cutter tower is arranged in the crushing charging barrel and comprises a rotating shaft and multiple layers of cutter heads fixed to the rotating shaft at intervals in the axial direction, the rotating shaft penetrates through the top wall of the crushing charging barrel and is installed on the rack through a bearing, a second synchronous belt wheel is fixed to the upper end of the rotating shaft, and a transmission belt is arranged between the second synchronous belt wheel and the first synchronous belt wheel; and one side of the charging barrel is provided with a feeding hopper which is communicated with an inner cavity of the charging barrel and is positioned on the upper side of the cutter head. The device has the advantages of being simple in structure, convenient to control, good in crushing effect and high in working efficiency.

Description

Technical Field

[0001] This utility model relates to a pulverizer, specifically a high-efficiency pulverizer and cell wall breaker suitable for walnuts and grains. Background Technology

[0002] A grinder or blender is a common household grinding device, mainly used for crushing common ingredients such as fruits, vegetables, and grains. However, this type of grinder or blender, due to its relatively low power, is only suitable for home use and cannot meet the needs of large-scale industrial production. Furthermore, its single-layer blade design makes it ineffective at crushing items with high water or oil content, such as walnuts, thus affecting the crushing effect and work efficiency. Utility Model Content

[0003] The purpose of this invention is to provide a high-efficiency walnut and grain crusher, which has the advantages of simple structure, convenient operation, good crushing effect and high working efficiency.

[0004] To address the aforementioned problems in the existing technology, this utility model provides a walnut and grain crushing and breaking machine, including a frame, a first motor fixed on the frame, and a crushing cylinder with its opening facing downwards. The bottom of the frame has four symmetrically distributed roller assemblies, each integrating a braking mechanism. A first synchronous pulley is fixed to the output shaft of the first motor. The crushing cylinder contains a crushing turret, which includes a rotating shaft and multiple layers of cutter discs fixed axially at intervals on the rotating shaft. The rotating shaft passes through the top wall of the crushing cylinder and is mounted on the frame via bearings. A second synchronous pulley is fixed to the upper end of the rotating shaft, and a transmission belt is provided between the second and first synchronous pulleys. The cutter discs have circumferentially distributed blades, and a feed hopper communicating with the inner cavity of the cylinder and located above the cutter discs is provided on one side of the cylinder.

[0005] Furthermore, this utility model discloses a walnut and grain crushing and blending machine, wherein the blade disc is provided with more than ten blade discs, the blades of adjacent blade discs are staggered in the circumferential direction, a first connecting rod is provided between even-numbered blade discs along the circumferential direction, and a second connecting rod is provided between odd-numbered blade discs along the circumferential direction. The first connecting rod and the second connecting rod are respectively fixedly connected to the corresponding blades, and the distance from the first connecting rod to the center of the blade disc is greater than the distance from the second connecting rod to the center of the blade disc.

[0006] Furthermore, this utility model discloses a walnut and grain crushing and blending machine, wherein the rotating shaft is provided with a conical collar and a limiting strip located on the lower side of the collar and along the axial direction, the cutter disc is sleeved on the rotating shaft from bottom to top, the cutter disc is provided with a first limiting groove that cooperates with the limiting strip, a positioning ring is provided between adjacent cutter discs and sleeved on the rotating shaft, the positioning ring is provided with a second limiting groove that cooperates with the limiting strip, and a locking nut is installed at the lower end of the rotating shaft.

[0007] Furthermore, in this utility model, a walnut and grain crushing and blending machine is provided, wherein the first connecting rod and the second connecting rod are both screw rods. The first connecting rod passes through each blade at a corresponding position and a first fixing nut is screwed onto the upper and lower sides of each blade. The second connecting rod passes through each blade at a corresponding position and a second fixing nut is screwed onto the upper and lower sides of each blade.

[0008] Furthermore, this utility model discloses a walnut and grain crushing and breaking machine, wherein a receiving box is fixed on the frame and located below the crushing cylinder. The bottom wall of the receiving box is an arc-shaped plate and a discharge port is provided at one end. A material pushing device is provided in the receiving box. The material pushing device includes a support shaft and a spiral blade fixed on the support shaft. Both ends of the support shaft pass through the receiving box and are mounted on the frame through bearing seats. A second motor is connected to one end of the support shaft.

[0009] Furthermore, this utility model provides a walnut and grain crushing and breaking machine, wherein the crushing cylinder includes an end cover fixed on the frame and a cylinder body fixed on the end cover, and the feeding hopper includes a lower hopper fixed on the end cover and an upper hopper fixed on the lower hopper.

[0010] Furthermore, this utility model provides a walnut and grain crushing and breaking machine, wherein a protective box is provided on the frame around the transmission belt, and a support plate is provided on the frame below the second motor, with the second motor fixed on the support plate.

[0011] Furthermore, in this utility model, a walnut and grain crushing and breaking machine is provided, wherein the bottom of the receiving box is provided with an inclined discharge pipe at the position corresponding to the discharge port.

[0012] Furthermore, in this utility model, a walnut and grain crushing and breaking machine is provided, wherein the position where the rotating shaft passes through the crushing cylinder and the position where the support shaft passes through the receiving box are respectively provided with bushings.

[0013] Compared with the prior art, this utility model of a walnut and grain crusher has the following advantages: This utility model features a frame and a first motor fixed to the frame, with a downward-facing crushing cylinder. Four symmetrically distributed roller assemblies are installed at the bottom of the frame, and the roller assemblies integrate a braking mechanism. A first synchronous pulley is fixed to the output shaft of the first motor. A crushing turret is installed inside the crushing cylinder, with a rotating shaft and multiple layers of cutter discs fixed axially at intervals on the rotating shaft. The rotating shaft passes through the top wall of the crushing cylinder and is mounted on the frame via bearings. A second synchronous pulley is fixed to the upper end of the rotating shaft. A transmission belt is installed between the second and first synchronous pulleys. The cutter discs are equipped with circumferentially distributed blades. A feed hopper communicating with the inner cavity of the cylinder and located above the cutter discs is installed on one side of the cylinder. This constitutes a crusher with a simple structure, convenient operation, good crushing effect, and high working efficiency. In practical applications, after starting the first motor, the walnut kernels are fed from the feed hopper into the crushing cylinder. As the kernels fall, they are repeatedly cut by multiple layers of cutter discs, achieving the crushing purpose. The crushed walnut powder is then output through the lower end of the crushing cylinder. This invention improves the stability and ease of operation by setting up a frame. By setting up a crushing turret with multiple layers of cutter discs spaced axially, the crushing effect and efficiency are improved. It is particularly suitable for items with high moisture or oil content and can fully meet the needs of large-scale industrial production.

[0014] The following detailed description of the walnut and grain crushing and blending machine of this utility model, with reference to the specific embodiments shown in the accompanying drawings, will be provided in further detail. Attached Figure Description

[0015] Figure 1 This is a front view of a walnut and grain crushing and blending machine according to the present invention;

[0016] Figure 2 This is a top view of a walnut and grain crushing and blending machine according to the present invention;

[0017] Figure 3 This is a left view of a walnut and grain crushing and blending machine according to the present invention;

[0018] Figure 4 This is an isometric view of a walnut and grain crushing and blending machine according to the present invention.

[0019] Figure 5 This is an isometric view of the present invention after the frame skin has been removed;

[0020] Figure 6 This is a front view of the pulverizing turret in this utility model;

[0021] Figure 7 This is an isometric view of the crushing turret in this utility model;

[0022] Figure 8 This is an isometric drawing of the rotating shaft in this utility model;

[0023] Figure 9 This is an isometric view of the cutter head in this utility model;

[0024] Figure 10 This is an isometric view of the positioning ring in this utility model. Detailed Implementation

[0025] First, it should be noted that the directional terms such as up, down, left, right, front, and back mentioned in this utility model are only descriptions based on the accompanying drawings for ease of understanding, and are not intended to limit the technical solution or the scope of protection claimed in this utility model.

[0026] like Figures 1 to 10 The present invention discloses a specific embodiment of a walnut and grain crushing and breaking machine, including a frame 1, a first motor 2 fixed on the frame 1, and a crushing cylinder 3 with its opening facing downward. Four symmetrically distributed roller assemblies are provided at the bottom of the frame 1 for easy movement, and the roller assemblies are integrated with a braking mechanism to keep the frame 1 stable during operation. A first synchronous pulley 21 is fixed on the output shaft of the first motor 2. A crushing turret 4 is provided in the crushing cylinder 3, and the crushing turret 4 is provided with a rotating shaft 41 and multi-layer cutter discs 42 fixed axially at intervals on the rotating shaft 41. The rotating shaft 41 passes through the top wall of the crushing cylinder 3 and is mounted on the frame 1 through bearings. A second synchronous pulley 43 is fixed at the upper end of the rotating shaft 41, and a transmission belt 5 is provided between the second synchronous pulley 43 and the first synchronous pulley 21. The cutter discs 42 are provided with blades 421 distributed circumferentially. A feed hopper 6 is provided on one side of the cylinder 3, communicating with its inner cavity and located above the cutter discs 42.

[0027] The above configuration constitutes a simple, easy-to-operate, highly efficient, and effective crushing and grinding machine. In practical applications, after starting the first motor 2, walnut kernels are fed from the feed hopper 6 into the crushing cylinder 3. During the walnut kernels' descent, they are repeatedly cut by multiple layers of blades 42, achieving the crushing purpose. The crushed walnut powder is output through the lower end of the crushing cylinder 3. This invention improves the stability and ease of operation by setting up the frame 1. By setting up the crushing turret 4 and arranging multiple layers of blades 42 spaced axially, the crushing effect and efficiency are improved. It is particularly suitable for items with high moisture or oil content and can fully meet the needs of large-scale industrial production. It should be noted that this invention is not limited to walnut kernel crushing; it is also applicable to grains and cereals.

[0028] As an optimization, this specific embodiment sets fourteen cutter discs 42, and staggers the blades 421 of adjacent cutter discs 42 in the circumferential direction. A first connecting rod 422 distributed circumferentially is provided between even-numbered layers of cutter discs 42, and a second connecting rod 423 distributed circumferentially is provided between odd-numbered layers of cutter discs 42. The first connecting rod 422 and the second connecting rod 423 are fixedly connected to their respective blades 421, and the distance from the first connecting rod 422 to the center of the cutter disc 42 is greater than the distance from the second connecting rod 423 to the center of the cutter disc 42. This structure improves the crushing effect through the staggered arrangement of the blades 421, and by setting the first connecting rod 422 and the second connecting rod 423, it improves structural stability and enhances the crushing effect and efficiency by utilizing the impact of the first connecting rod 422 and the second connecting rod 423 on the crushed material. As an optimized solution, this specific embodiment employs the following assembly method for the pulverizing turret 4: a tapered collar 411 and a limiting strip 412 located below the collar 41 and along the axial direction are provided on the rotating shaft 41, so that the cutter disc 42 is fitted onto the rotating shaft 41 from bottom to top. A first limiting groove 424 that cooperates with the limiting strip 412 is provided on the cutter disc 42. A positioning ring 44 fitted onto the rotating shaft 41 is provided between adjacent cutter discs 42, and a second limiting groove 441 that cooperates with the limiting strip 412 is provided on the positioning ring 44. A locking nut 45 is installed at the lower end of the rotating shaft 41. This pulverizing turret 4 features a simple structure, easy preparation, convenient assembly and disassembly, and stable and reliable operation. Accordingly, in this specific embodiment, the first connecting rod 422 and the second connecting rod 423 are installed and fixed in the following way: both the first connecting rod 422 and the second connecting rod 423 adopt a screw structure, allowing the first connecting rod 422 to pass through each blade 421 at a corresponding position, and screwing a first fixing nut 425 onto the upper and lower sides of each blade 421; the second connecting rod 423 passes through each blade 421 at a corresponding position, and screwing a second fixing nut 426 onto the upper and lower sides of each blade 421. It should be noted that this utility model is not limited to setting the cutter head 42 with fourteen layers; other numbers can be set according to actual needs. Generally, setting ten or more layers is sufficient to meet the requirements.

[0029] As an optimization, this embodiment fixes a receiving box 7 located below the crushing cylinder 3 on the frame 1 to facilitate the collection of crushed materials. For convenient conveying and bagging during mass production, this embodiment uses an arc-shaped plate structure for the bottom wall of the receiving box 7, with a discharge port at one end. The receiving box 7 contains a material pushing device 8, which includes a support shaft 81 and spiral blades 82 fixed to the support shaft 81. Both ends of the support shaft 81 pass through the receiving box 7 and are mounted on the frame 1 via bearing seats 11. One end of the support shaft 81 is connected to a second motor 9. This configuration, when the second motor 9 is started, continuously pushes the crushed material to the discharge port through the rotation of the spiral blades 82. The material is then received and sealed in a packaging bag at the discharge port. In practical applications, to facilitate material reception and bagging, this invention also provides an inclined discharge pipe 71 at the bottom of the receiving box 7, corresponding to the discharge port.

[0030] In a specific embodiment, this invention adopts a split structure for both the crushing cylinder 3 and the feeding hopper 6 to facilitate manufacturing and disassembly. Specifically, the crushing cylinder 3 includes an end cap 31 fixed to the frame 1 and a cylinder 32 fixed to the end cap 31 by screws. The feeding hopper 6 includes a lower hopper 61 fixed to the end cap 31 by welding and an upper hopper 62 fixed to the lower hopper 61 by screws. In another specific embodiment, this invention improves protection and safety by providing a protective box 12 on the frame 1 and around the transmission belt 5. A support plate 13 is also provided on the frame 1 and below the second motor 9 to fix the second motor 9 to the support plate 13. In practical applications, to prevent material leakage from the connection point, this invention provides bushings at the positions where the rotating shaft 41 passes through the crushing cylinder 3 and the support shaft 81 passes through the receiving box 7.

[0031] The above embodiments are merely descriptions of preferred embodiments of the present utility model and are not intended to limit the scope of protection of the present utility model. Any modifications made by those skilled in the art based on the technical solution of the present utility model without departing from the design concept of the present utility model shall fall within the scope of protection defined by the claims of the present utility model.

Claims

1. A walnut and grain grinding and blending machine, characterized in that, The device includes a frame (1), a first motor (2) fixed on the frame (1), and a crushing cylinder (3) with its opening facing downward. The bottom of the frame (1) is provided with four symmetrically distributed roller assemblies. The roller assemblies are integrated with a brake mechanism. The output shaft of the first motor (2) is fixed with a first synchronous pulley (21). The crushing cylinder (3) is provided with a crushing turret (4). The crushing turret (4) includes a rotating shaft (41) and multi-layer cutter discs (42) fixed axially at intervals on the rotating shaft (41). The rotating shaft (41) passes through the top wall of the crushing cylinder (3) and is mounted on the frame (1) through a bearing. The upper end of the rotating shaft (41) is fixed with a second synchronous pulley (43). A transmission belt (5) is provided between the second synchronous pulley (43) and the first synchronous pulley (21). The cutter discs (42) are provided with blades (421) distributed circumferentially. A feed hopper (6) is provided on one side of the cylinder (3) and communicates with its inner cavity and is located on the upper side of the cutter discs (42).

2. The walnut and grain grinding and blending machine according to claim 1, characterized in that, The cutter head (42) has more than ten blades (421) with the blades (421) of adjacent cutter heads (42) being staggered in the circumferential direction. The even-numbered layers of cutter heads (42) are provided with a first connecting rod (422) distributed in the circumferential direction, and the odd-numbered layers of cutter heads (42) are provided with a second connecting rod (423) distributed in the circumferential direction. The first connecting rod (422) and the second connecting rod (423) are respectively fixedly connected to the corresponding blades (421). The distance from the first connecting rod (422) to the center of the cutter head (42) is greater than the distance from the second connecting rod (423) to the center of the cutter head (42).

3. The walnut and grain grinding and blending machine according to claim 2, characterized in that, The rotating shaft (41) is provided with a tapered collar (411) and a limiting strip (412) located on the lower side of the collar (411) and along the axial direction. The cutter head (42) is sleeved on the rotating shaft (41) from bottom to top. The cutter head (42) is provided with a first limiting groove (424) that cooperates with the limiting strip (412). A positioning ring (44) is provided between adjacent cutter heads (42) and sleeved on the rotating shaft (41). The positioning ring (44) is provided with a second limiting groove (441) that cooperates with the limiting strip (412). A locking nut (45) is installed at the lower end of the rotating shaft (41).

4. A walnut and grain grinding and blending machine according to claim 3, characterized in that, The first connecting rod (422) and the second connecting rod (423) are both screw rods. The first connecting rod (422) passes through each blade (421) at the corresponding position and screws a first fixing nut (425) on the upper and lower sides of each blade (421). The second connecting rod (423) passes through each blade (421) at the corresponding position and screws a second fixing nut (426) on the upper and lower sides of each blade (421).

5. A walnut and grain grinding and blending machine according to claim 4, characterized in that, The frame (1) is fixed with a receiving box (7) located below the crushing cylinder (3). The bottom wall of the receiving box (7) is an arc plate with a discharge port at one end. The receiving box (7) is equipped with a material pushing device (8). The material pushing device (8) includes a support shaft (81) and a spiral blade (82) fixed on the support shaft (81). Both ends of the support shaft (81) pass through the receiving box (7) and are mounted on the frame (1) through a bearing seat (11). One end of the support shaft (81) is connected to a second motor (9).

6. A walnut and grain grinding and blending machine according to claim 5, characterized in that, The crushing cylinder (3) includes an end cap (31) fixed on the frame (1) and a cylinder (32) fixed on the end cap (31). The feeding hopper (6) includes a lower hopper (61) fixed on the end cap (31) and an upper hopper (62) fixed on the lower hopper (61).

7. A walnut and grain grinding and blending machine according to claim 6, characterized in that, The frame (1) is provided with a protective box (12) around the transmission belt (5), and a support plate (13) is provided on the frame (1) at the lower side of the second motor (9), and the second motor (9) is fixed on the support plate (13).

8. A walnut and grain grinding and blending machine according to claim 6, characterized in that, The bottom of the receiving box (7) is provided with an inclined discharge pipe (71) at the position corresponding to the discharge port.

9. A walnut and grain grinding and blending machine according to claim 6, characterized in that, The rotating shaft (41) is provided with bushings at the position where it passes through the crushing cylinder (3) and the support shaft (81) passes through the receiving box (7).

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