Roller coating device for low-energy-consumption curtain wall aluminum veneer
By introducing purification and collection components into the roller coating unit, the problems of irritating gas purification and wastewater treatment during the roller coating process are solved, realizing gas purification and water resource recycling, and improving the practicality of the unit.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- YUNNAN CHONGHENG ALUMINUM CO LTD
- Filing Date
- 2025-05-16
- Publication Date
- 2026-05-19
AI Technical Summary
Existing technologies do not readily address the irritating odors generated during roller coating.
A roller coating device including a purification component is designed. The purification component consists of an exhaust fan, a purification chamber, an activated carbon adsorption screen, and an air suction pipe. The exhaust fan generates suction to draw irritating gases into the purification chamber, where they are purified by the activated carbon adsorption screen. The activated carbon adsorption screen can be easily replaced by disassembling the component.
It achieves effective purification of irritating gases generated by roller coating, improving the practicality of the device, and realizes the filtration and recycling of wastewater through the collection component, reducing water waste.
Smart Images

Figure CN224253266U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of aluminum panel processing, and in particular to a roll coating apparatus for low-energy curtain wall aluminum panels. Background Technology
[0002] Low-energy aluminum single-panel curtain walls are a type of building material with energy-saving and environmentally friendly characteristics. They are mainly used for building exterior curtain walls to reduce energy consumption and meet the requirements of green building. Coating treatment is required during the processing of aluminum single-panel curtain walls.
[0003] In related technologies, Chinese Patent Publication No. CN217796821U discloses a roller coating equipment for aluminum single-panel panels, including a base and vertical plates. The vertical plates include a left vertical plate and a right vertical plate. The base is provided with the left and right vertical plates, and a rolling rod is provided between the left and right vertical plates. One end of the rolling rod extends out of the right vertical plate and is fitted with a driven gear. A drive shaft is provided above the base, and a coating roller is fitted on the outside of the drive shaft. One end of the drive shaft is connected to the left vertical plate. The other end of the drive shaft extends out of the right vertical plate and is fitted with a driving gear and an external drive motor. A toothed belt is provided between the driving gear and the driven gear. The external drive motor is a geared motor. When the motor rotates, it drives the coating roller to rotate, thereby increasing the efficiency of coating the aluminum single-panel panels. One end of the limiting plate is bent outward and is provided with a rotating rod, so that the aluminum single-panel panels are easy to place and slide during placement without being damaged, so as not to affect the quality of the aluminum single-panel panels.
[0004] The aforementioned technologies are not convenient for purifying the irritating odors generated during roller coating. Utility Model Content
[0005] To address the difficulty in purifying the irritating odors generated during roller coating, this application provides a roller coating apparatus for low-energy-consumption curtain wall aluminum panels.
[0006] The roller coating device for low-energy curtain wall aluminum panels provided in this application adopts the following technical solution:
[0007] A roller coating device for low-energy curtain wall aluminum panels includes a base, a conveying roller inside the base, a paint roller above the base, a drive assembly at one end of the paint roller, a flushing assembly at one end above the base, a base plate below the base, a purification assembly at the other end above the base, and a collection assembly at one end above the base plate.
[0008] Optionally, the purification assembly includes a support frame, an exhaust fan, a purification box, an air intake pipe, an air intake hood, an activated carbon adsorption mesh, a mounting cover, and a disassembly assembly. The support frame is fixedly connected to one end of the base, the exhaust fan is fixedly connected to the top of the support frame, the purification box is fixedly connected to the top of the exhaust fan, air intake pipes are connected to the top of both sides of the exhaust fan, an air intake hood is fixedly connected to one end of each air intake pipe, an activated carbon adsorption mesh is placed in the middle of the purification box, and a mounting cover is placed on top of the purification box. The activated carbon adsorption mesh and the mounting cover are connected via the disassembly assembly.
[0009] By adopting the above technical solution, the exhaust fan is started to generate suction. The suction force at the suction pipe and suction hood will draw the irritating gas from the roller coating into the purification box, where it will be purified by the activated carbon adsorption net and finally discharged.
[0010] Optionally, the assembly / disassembly assembly includes a placement frame, a connecting rod, and fixing screws. The connecting rod is fixedly connected to the middle of both ends below the mounting cover, and the placement frame is fixedly connected to the bottom of the connecting rod. The activated carbon adsorption mesh is tightly inserted into the interior of the placement frame. The placement frame and the purification box are slidably connected. Fixing screws are installed at both ends of the mounting cover.
[0011] By adopting the above technical solution, by unscrewing the fixing screws and then pulling the mounting cover, the mounting cover moves the placement frame out of the purification box via the connecting rod. Then, the activated carbon adsorption mesh placed in the placement frame can be taken out and replaced.
[0012] Optionally, positioning rods are symmetrically and fixedly connected to both ends of the mounting cover, and positioning holes that cooperate with the positioning rods are opened on the top of the purification box.
[0013] By adopting the above technical solution, the positioning rod and positioning hole cooperate to facilitate the positioning of the cover during installation.
[0014] Optionally, threaded holes for fixing screws are provided at both ends of the upper part of the purification box.
[0015] By adopting the above technical solution, the threaded hole can be easily matched with the fixing screw to fix the mounting cover.
[0016] Optionally, a handle is fixedly connected to the middle of the upper part of the mounting cover, and a rubber sealing gasket is fixedly connected to the lower surface of the mounting cover.
[0017] By adopting the above technical solution, the handle makes it easy to pull the installation cover to move, and the rubber sealing gasket facilitates the sealing between the installation cover and the purification box.
[0018] Optionally, the collection assembly includes a collection hopper, a filter, a drain pipe, a collection box, a water pump, and a water supply pipe. The collection hopper is fixedly connected to one end of the base, the filter is fixedly connected to the bottom of the collection hopper, the drain pipe is fixedly connected to the bottom of the filter, the collection box is located below the drain pipe, the bottom of the collection box is fixedly connected to the base plate, the water pump is fixedly connected to one side of the collection box, and the water supply pipe is fixedly connected to one end of the water pump.
[0019] By adopting the above technical solution, the rinsing wastewater enters the collection hopper, flows through the collection hopper into the filter for filtration, and then is discharged into the collection tank through the drain pipe for collection and treatment. When in use, the treated water is transported to the place of use for recycling by connecting the delivery pipeline and the water supply pipe and starting the water pump.
[0020] Optionally, a rubber shock-absorbing pad is fixedly connected to the bottom of the water pump, and the bottom of the rubber shock-absorbing pad is fixedly connected to the base plate.
[0021] In summary, this application includes the following beneficial technical effects:
[0022] 1. By setting up purification components, the irritating gases generated by roller coating can be easily absorbed and purified, improving the practicality of use. Furthermore, the activated carbon adsorption mesh can be easily disassembled and replaced by disassembling and assembling the components.
[0023] 2. By setting up a collection component, the wastewater flowing down from the flushing stream can be filtered and collected, thereby realizing the recycling of water resources, reducing water waste, and improving the practicality of use. Attached Figure Description
[0024] Figure 1 This is a schematic diagram of the overall structure in the embodiments of this application;
[0025] Figure 2 This is a schematic diagram of the structure of the purification component in the embodiments of this application;
[0026] Figure 3 This is a schematic diagram of the structure of the collection component in the embodiments of this application.
[0027] Explanation of reference numerals in the attached drawings: 1. Base; 2. Conveyor roller; 3. Paint roller; 4. Drive assembly; 5. Flushing assembly; 6. Base plate; 7. Purification assembly; 71. Support frame; 72. Exhaust fan; 73. Purification box; 74. Suction pipe; 75. Suction hood; 76. Activated carbon adsorption mesh; 77. Mounting cover; 78. Disassembly assembly; 781. Placement frame; 782. Connecting rod; 783. Positioning rod; 784. Fixing screw; 8. Collection assembly; 81. Collection hopper; 82. Filter; 83. Drain pipe; 84. Collection box; 85. Water pump; 86. Water pipe; 87. Rubber shock-absorbing pad. Detailed Implementation
[0028] The present application will be further described in detail below with reference to the accompanying drawings.
[0029] This application discloses a roller coating apparatus for low-energy-consumption aluminum single-panel curtain walls. (Refer to...) Figure 1-3 The present invention provides the following technical solution: a roller coating device for low-energy curtain wall aluminum single panel, including a base 1, a conveying roller 2 is arranged inside the base 1, a coating roller 3 is arranged above the inside of the base 1, a driving component 4 is arranged at one end of the coating roller 3, a flushing component 5 is arranged at one end above the base 1, a bottom plate 6 is arranged below the base 1, a purification component 7 is arranged at the other end above the base 1, and a collection component 8 is arranged at one end above the bottom plate 6.
[0030] Specifically, the purification component 7 includes a support frame 71, an exhaust fan 72, a purification box 73, an air intake pipe 74, an air intake hood 75, an activated carbon adsorption net 76, a mounting cover 77, and a disassembly and assembly component 78. The support frame 71 is fixedly connected to one end of the base 1. The exhaust fan 72 is fixedly connected to the top of the support frame 71. The purification box 73 is fixedly connected to the top of the exhaust fan 72. The air intake pipes 74 are connected to the top of both sides of the exhaust fan 72. The air intake hood 75 is fixedly connected to one end of the air intake pipe 74. The activated carbon adsorption net 76 is set in the middle of the interior of the purification box 73. The mounting cover 77 is set on the top of the purification box 73. The activated carbon adsorption net 76 and the mounting cover 77 are connected by the disassembly and assembly component 78.
[0031] When the exhaust fan 72 is turned on, it generates suction. The suction through the suction pipe 74 and the suction hood 75 will draw the irritating gas from the roller coating into the purification box 73, where it will be purified by the activated carbon adsorption net 76 and finally discharged.
[0032] Specifically, the disassembly and assembly component 78 includes a placement frame 781, a connecting rod 782, and fixing screws 784. The connecting rod 782 is fixedly connected to the middle of both ends below the mounting cover 77, and the placement frame 781 is fixedly connected below the connecting rod 782. The activated carbon adsorption mesh 76 is tightly inserted into the placement frame 781. The placement frame 781 and the purification box 73 are slidably connected. Fixing screws 784 are installed at both ends of the mounting cover 77. By unscrewing the fixing screws 784 and pulling the mounting cover 77, the mounting cover 77 moves the placement frame 781 out of the purification box 73 via the connecting rod 782. The activated carbon adsorption mesh 76 placed in the placement frame 781 can then be removed and replaced.
[0033] Specifically, positioning rods 783 are symmetrically and fixedly connected to both ends of the lower part of the mounting cover 77, and positioning holes that cooperate with the positioning rods 783 are opened on the top of the purification box 73. The positioning rods 783 and the positioning holes cooperate to facilitate the positioning of the mounting cover 77 during installation.
[0034] Specifically, the purification chamber 73 has threaded holes at both ends above the top for engaging fixing screws 784. The threaded holes facilitate engagement with the fixing screws 784 to secure the mounting cover 77.
[0035] Specifically, a handle is fixedly connected to the center of the top of the mounting cover 77, and a rubber sealing gasket is fixedly connected to the lower surface of the mounting cover 77. The handle facilitates the pulling of the mounting cover 77, and the rubber sealing gasket facilitates the sealing between the mounting cover 77 and the purification box 73.
[0036] The implementation principle of the purification component 7 is as follows: the exhaust fan 72 is started to generate suction. The suction force at the suction pipe 74 and the suction hood 75 will draw the irritating gas from the roller coating into the purification box 73, where it will be purified by the activated carbon adsorption net 76 and finally discharged. By unscrewing the fixing screw 784 and pulling the mounting cover 77, the mounting cover 77 will move the placement frame 781 out of the purification box 73 via the connecting rod 782. Then the activated carbon adsorption net 76 placed in the placement frame 781 can be taken out and replaced. This makes it easy for the device to absorb and purify the irritating gas generated by the roller coating during use.
[0037] Specifically, the collection component 8 includes a collection hopper 81, a filter 82, a drain pipe 83, a collection box 84, a water pump 85, and a water supply pipe 86. The collection hopper 81 is fixedly connected to one end of the base 1. The filter 82 is fixedly connected to the bottom of the collection hopper 81. The drain pipe 83 is fixedly connected to the bottom of the filter 82. The collection box 84 is located below the drain pipe 83. The bottom of the collection box 84 is fixedly connected to the bottom plate 6. The water pump 85 is fixedly connected to one side of the collection box 84. The water supply pipe 86 is fixedly connected to one end of the water pump 85.
[0038] The rinsing wastewater enters the collection hopper 81, flows through the collection hopper 81 into the filter 82 for filtration, and then flows through the drain pipe 83 into the collection tank 84 for collection and treatment. When in use, the water is connected to the delivery pipe 86 and the water pump 85 is started to deliver the treated water to the place of use for recycling.
[0039] Specifically, a rubber shock-absorbing pad 87 is fixedly connected to the bottom of the water pump 85, and the bottom of the rubber shock-absorbing pad 87 is fixedly connected to the base plate 6. The rubber shock-absorbing pad 87 is used to absorb the vibration of the water pump 85 during operation.
[0040] The implementation principle of the collection component 8 is as follows: the flushing wastewater enters the collection hopper 81, flows through the collection hopper 81 into the filter 82 for filtration, and then is discharged into the collection tank 84 through the drain pipe 83 for collection and treatment. When in use, it is connected to the water supply pipe 86 through the delivery pipeline, and the water pump 85 is started to deliver the treated water to the place of use for recycling.
[0041] In this utility model, the exhaust fan 72 is a previously disclosed technology, and the selected model is CF-11.
[0042] In this utility model, the filter 82 is a previously disclosed technology, and the selected model is GL41W-16P.
[0043] The water pump 85 in this utility model is a previously disclosed technology, and the selected model is WZB.
[0044] The structure and operating principle of the base 1, conveying roller 2, coating roller 3, drive assembly 4, and flushing assembly 5 in this utility model have been disclosed in Chinese Patent Publication No. CN217796821U, which describes a roller coating equipment for aluminum single-panel panels. The working principle is as follows: the required roller coating liquid is added to the coating roller 3, and then the external geared motor is started. The geared motor drives the drive shaft and the active gear to rotate. Since there is a toothed belt between the active gear and the driven gear, the driven gear and the rolling rod rotate synchronously. Then, the aluminum single-panel panel is placed on the rolling rod and between the limiting plates. As the rolling rod rotates, it drives the aluminum single-panel panel to move. During the movement of the aluminum single-panel panel, the upper surface of the aluminum single-panel panel is first wetted by the water mist sprayed from the nozzle, and then the coating is applied to the surface by the coating roller 3, thus completing the coating.
[0045] The implementation principle of the roller coating device for low-energy curtain wall aluminum panels in this application embodiment is as follows: This device is used to roller coat aluminum panels. During use, the required roller coating liquid is added to the coating roller 3. The drive assembly 4 drives the conveyor roller 2 to transport the aluminum panel to the rinsing assembly 5 for rinsing. The atomized water mist wets the surface of the aluminum panel, increasing the adhesion of the coating. Then, it is transported back to the coating roller 3 for roller coating. During roller coating, the purification assembly 7 absorbs and purifies the generated irritating gases. The collection assembly 8 facilitates the filtration and collection of wastewater. When the purification assembly 7 is in use, the exhaust fan 72 is activated to generate suction. Through the suction at the suction pipe 74 and the suction hood 75, the irritating gases from the roller coating are drawn into the purification box 73, thereby... The activated carbon adsorption net 76 is used for purification treatment and finally discharged. By unscrewing the fixing screw 784 and pulling the mounting cover 77, the mounting cover 77 moves the placement frame 781 out of the purification box 73 via the connecting rod 782. Then the activated carbon adsorption net 76 placed in the placement frame 781 can be taken out and replaced. This makes it easy for the device to absorb and purify the irritating gas generated by the roller coating when in use. When the collection component 8 is in use, the rinsing wastewater enters the collection hopper 81 and flows into the filter 82 for filtration. Then it is discharged into the collection box 84 through the drain pipe 83 for collection treatment. When in use, the water is connected to the conveying pipeline and the water supply pipe 86, and the water pump 85 is started to transport the treated water to the place of use for recycling.
[0046] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.
Claims
1. A roller coating device for low-energy curtain wall aluminum panels, comprising a base (1), a conveying roller (2) disposed inside the base (1), a coating roller (3) disposed above the interior of the base (1), a driving assembly (4) disposed at one end of the coating roller (3), a flushing assembly (5) disposed at one end above the base (1), and a base plate (6) disposed below the base (1), characterized in that: A purification component (7) is provided at the other end above the base (1), and a collection component (8) is provided at the other end above the bottom plate (6).
2. The roller coating device for low-energy curtain wall aluminum panels according to claim 1, characterized in that: The purification component (7) includes a support frame (71), an exhaust fan (72), a purification box (73), an air intake pipe (74), an air intake hood (75), an activated carbon adsorption net (76), a mounting cover (77), and a disassembly and assembly component (78). The support frame (71) is fixedly connected to one end of the base (1), the exhaust fan (72) is fixedly connected to the top of the support frame (71), the purification box (73) is fixedly connected to the top of the exhaust fan (72), the air intake pipe (74) is connected to the top of both sides of the exhaust fan (72), the air intake hood (75) is fixedly connected to one end of the air intake pipe (74), the activated carbon adsorption net (76) is set in the middle inside the purification box (73), the mounting cover (77) is set on the top of the purification box (73), and the activated carbon adsorption net (76) and the mounting cover (77) are connected by the disassembly and assembly component (78).
3. The roller coating device for low-energy curtain wall aluminum panels according to claim 2, characterized in that: The disassembly and assembly assembly (78) includes a placement frame (781), a connecting rod (782), and fixing screws (784). The connecting rod (782) is fixedly connected to the middle of both ends below the mounting cover (77), and the placement frame (781) is fixedly connected to the bottom of the connecting rod (782). The activated carbon adsorption mesh (76) is tightly inserted into the interior of the placement frame (781). The placement frame (781) and the purification box (73) are slidably connected. Fixing screws (784) are installed at both ends of the mounting cover (77).
4. A roller coating device for low-energy curtain wall aluminum panels according to claim 3, characterized in that: The mounting cover (77) has symmetrical and fixedly connected positioning rods (783) on both sides below, and the purification box (73) has positioning holes on the top to match the positioning rods (783).
5. A roller coating device for low-energy curtain wall aluminum panels according to claim 4, characterized in that: The purification box (73) has threaded holes at both ends above the top for fixing screws (784).
6. A roller coating device for low-energy curtain wall aluminum panels according to claim 5, characterized in that: A handle is fixedly connected to the middle of the top of the mounting cover (77), and a rubber sealing gasket is fixedly connected to the lower surface of the mounting cover (77).
7. A roller coating device for low-energy curtain wall aluminum panels according to claim 6, characterized in that: The collection assembly (8) includes a collection hopper (81), a filter (82), a drain pipe (83), a collection box (84), a water pump (85), and a water pipe (86). The collection hopper (81) is fixedly connected to one end of the base (1), the filter (82) is fixedly connected to the bottom of the collection hopper (81), the drain pipe (83) is fixedly connected to the bottom of the filter (82), the collection box (84) is provided below the drain pipe (83), the bottom of the collection box (84) is fixedly connected to the bottom plate (6), the water pump (85) is fixedly connected to one side of the collection box (84), and the water pipe (86) is fixedly connected to one end of the water pump (85).
8. A roller coating device for low-energy curtain wall aluminum panels according to claim 7, characterized in that: A rubber shock absorber (87) is fixedly connected to the bottom of the water pump (85), and the bottom of the rubber shock absorber (87) is fixedly connected to the bottom plate (6).