Cylindrical LED lamp bead sorting machine

Abstract

The utility model discloses a cylindrical LED lamp bead sorting machine which comprises a machine frame, a working table, a conveying belt mechanism arranged on the working table, a sorting disc assembly connected with the conveying belt mechanism, a nozzle assembly located over the sorting disc assembly and an optical detector arranged on the working table and right opposite to the sorting disc assembly. A plurality of containing cavities for containing the cylindrical LED lamp beads to be sorted are evenly distributed around the edge of the periphery of the sorting disc, and after the sorting disc rotates and is detected by the optical detector, qualified products and unqualified light transmittance products in the cylindrical LED lamp beads are blown off to a feeding frame on the workbench through the nozzle assembly. In addition, the cylindrical LED lamp beads with different color temperatures and different wavelengths in qualified products can be sorted, and the cylindrical LED lamp beads with different colors and different wavelengths are blown to the corresponding material frames on the workbench through the nozzle assembly by using the optical detector for detection. Compared with the mode adopted in the prior art, the cylindrical LED lamp bead detection device has the advantages that all cylindrical LED lamp beads to be detected are subjected to efficient qualification judgment and sorting of different specifications.

Description

Technical Field

[0001] This utility model relates to a cylindrical LED bead sorting machine, and more particularly to a cylindrical LED bead sorting machine with a compact structure, high sorting efficiency, and batch detection of light transmittance using an optical detector. Background Technology

[0002] An LED light consists of an electroluminescent semiconductor chip, which is cured onto a support using silver or white glue. The chip and circuit board are then connected by silver or gold wires, and the entire assembly is sealed with epoxy resin to protect the internal wiring. Finally, a housing is installed. LED lights have good shock resistance. Currently, the light transmittance quality inspection method used in the mass production of cylindrical LED beads involves manual sampling, which results in a high defect rate. Therefore, solving this problem is a key objective of this invention. Utility Model Content

[0003] The problem to be solved by this utility model is to provide a cylindrical LED bead sorting machine, which has the characteristics of compact structure, high sorting efficiency, and batch detection of light transmittance using an optical detector.

[0004] To solve the above-mentioned technical problems, the technical solution of this utility model is as follows: a cylindrical LED lamp bead sorting machine, the innovation of which is: the cylindrical LED lamp bead sorting machine includes a frame, a worktable set on the frame, a conveyor belt mechanism set on the worktable, a sorting disk assembly set on the worktable and connected to the conveyor belt mechanism, a nozzle assembly set on the frame and located directly above the sorting disk assembly, an optical detector set on the worktable and facing the sorting disk assembly, and a rotary drive device set on the frame and located below the sorting disk assembly and driving the sorting disk assembly to rotate;

[0005] The sorting disk assembly includes a disk-shaped sorting disk. Several receiving cavities for inserting cylindrical LED beads to be sorted are evenly distributed around the edge of the sorting disk. After the sorting disk rotates and is inspected by an optical detector, qualified products and products with unqualified light transmittance among the cylindrical LED beads to be sorted are blown off onto the worktable by the nozzle assembly.

[0006] Preferably, the conveyor belt mechanism is disposed on one side of the sorting tray assembly on the workbench, and the conveyor belt mechanism and the receiving cavity on the sorting tray are at the same horizontal height.

[0007] Preferably, the rotary drive device is mounted on the frame via a drive bracket; the sorting disc assembly includes the sorting disc, a vibrating disc located below the sorting disc and coaxial with the sorting disc, and a lifting drive device located below the vibrating disc and driving the vibrating disc to rise and fall is provided on the vibrating disc, and the lifting drive device is mounted on the drive bracket;

[0008] The cylindrical LED beads to be sorted are placed in the receiving cavity on the sorting plate and are located on the vibrating plate. When the defective cylindrical LED beads are blown off by the nozzle assembly, the lifting drive device drives the vibrating plate to move downward relative to the sorting plate.

[0009] Preferably, the lifting drive device drives the vibratory plate to move downward relative to the sorting plate by a stroke of 1 / 5 to 1 / 3 of the height of the cylindrical LED beads to be sorted.

[0010] Preferably, the rotary drive device is a rotary motor, and the lifting drive device is a lifting hydraulic cylinder or a lifting air cylinder.

[0011] Preferably, the nozzle assembly includes a nozzle bracket mounted on a frame, a mounting plate fixedly mounted on the nozzle bracket, a connecting column fixedly mounted below the mounting plate, a nozzle mounting plate located at the lower end of the connecting column, and a nozzle mounted on the nozzle mounting plate facing the receiving cavity of the sorting disc. The nozzle is connected to an air source, and the nozzle bracket is a gantry structure mounted on the frame.

[0012] Preferably, the nozzle mounting plate is provided with a plurality of flash edges for mounting the nozzle, and the flash edges are provided with mounting holes for inserting the corresponding nozzles.

[0013] Preferably, the optical detector is a transmittance tester.

[0014] Preferably, at least one sorting disk assembly is provided on the worktable, and the number of sorting disk assemblies is the same as the number of nozzle assemblies and the number of optical detectors.

[0015] Preferably, the qualified products among the cylindrical LED beads to be sorted include cylindrical LED beads of different colors and wavelengths. The cylindrical LED beads of different colors and wavelengths are detected by an optical detector and blown off by the nozzle assembly into the corresponding material frame on the worktable.

[0016] The advantages of this invention are as follows: By adopting the above structure, after each cylindrical LED bead on the sorting disc assembly is inspected by an optical inspection instrument, qualified and non-qualified cylindrical LED beads are blown off by the nozzle assembly into the corresponding material frame on the worktable. In addition to sorting qualified and non-qualified products, this invention can also sort cylindrical LED beads of different color temperatures and wavelengths among the qualified products. Using an optical inspection instrument, cylindrical LED beads of different colors and wavelengths are blown off by the nozzle assembly into the corresponding material frame on the worktable. Compared to previous methods, this invention efficiently determines the qualification of all cylindrical LED beads to be inspected and sorts them according to different specifications. Attached Figure Description

[0017] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.

[0018] Figure 1 This is a perspective view of a cylindrical LED bead sorting machine (optical detector omitted) according to this utility model.

[0019] Figure 2 This is a front view of a cylindrical LED bead sorting machine according to this utility model.

[0020] Figure 3 This is a top view of a cylindrical LED bead sorting machine according to this utility model.

[0021] Figure 4 This is a perspective view of the sorting disk assembly and nozzle assembly in a cylindrical LED bead sorting machine according to this utility model.

[0022] Figure 5 This is a schematic diagram of the sorting disk assembly and nozzle assembly (nozzle omitted) in a cylindrical LED bead sorting machine according to this utility model.

[0023] In the diagram: 1-Frame, 2-Workbench, 3-Conveyor belt mechanism, 4-Sorting disc assembly, 41-Rotary drive device, 42-Sorting disc, 43-Receiving cavity, 44-Vibrating plate, 5-Nozzle assembly, 51-Nozzle bracket, 52-Mounting plate, 53-Connecting column, 54-Nozzle mounting plate, 55-Nozzle, 56-Flash, 6-Optical inspection instrument, 7-Columnar LED light bead. Detailed Implementation

[0024] The cylindrical LED bead sorting machine of this utility model includes a frame 1, a worktable 2 mounted on the frame 1, a conveyor belt mechanism 3 mounted on the worktable 2, a sorting disc assembly 4 mounted on the worktable 2 and connected to the conveyor belt mechanism 3, a nozzle assembly 5 mounted on the frame 1 and located directly above the sorting disc assembly 4, and an optical detector 6 mounted on the worktable 2 and facing the sorting disc assembly 4. A rotary drive device 41 is mounted on the frame 1, located below the sorting disc assembly 4 and driving the sorting disc assembly 4 to rotate. The sorting disc assembly 4 includes a disc-shaped sorting disc 42. Several receiving cavities 43 are evenly distributed around the circumference of the sorting disc 42 for the cylindrical LED beads to be sorted to be placed into. After the sorting disc 42 rotates and is detected by the optical detector 6, qualified products and products with unqualified light transmittance among the cylindrical LED beads to be sorted are blown off by the nozzle assembly 5 into the corresponding material frame on the worktable 2 (the material frame is not shown in the diagram). By employing the above structure, the optical inspection instrument 6 inspects each of the cylindrical LED beads to be sorted on the sorting disc assembly 4. The qualified and non-qualified cylindrical LED beads are then blown onto the worktable 2 by the nozzle assembly 5. Compared to previous methods, this invention efficiently determines the qualification of all cylindrical LED beads to be inspected and sorts them according to different specifications.

[0025] The aforementioned conveyor belt mechanism 3 is disposed on one side of the sorting disc assembly 4 on the workbench 2, and the conveyor belt mechanism 3 and the receiving cavity 43 on the sorting disc 42 are at the same horizontal height. The rotary drive device 41 of this utility model is disposed on the frame 1 via a drive bracket; the sorting disc assembly 4 includes a sorting disc 42 and a vibrating disc 44 located below the sorting disc 42 and coaxial with the sorting disc 42. A lifting drive device (not shown in the figure) is disposed on the vibrating disc 44 and drives the vibrating disc 44 to rise and fall. The lifting drive device is disposed on the drive bracket.

[0026] In this invention, the cylindrical LED beads to be sorted, placed in the receiving cavity 43 of the sorting disk 42, are located on the vibrating disk 44. When the defective cylindrical LED beads are blown off by the nozzle assembly 5, the lifting drive device drives the vibrating disk 44 to move downward relative to the sorting disk 42. The downward movement of the vibrating disk 44 separates it from the sorting disk 42, thus preventing the defective cylindrical LED beads from getting stuck and slipping out of the receiving cavity 43 at the moment they are blown off by the nozzle assembly 5. To prevent the displacement distance of the vibrating disk 44 relative to the sorting disk 42 from being too large and affecting the normal operation of the sorting disk 42, the downward movement of the vibrating disk 44 relative to the sorting disk 42 by the lifting drive device is 1 / 5 to 1 / 3 of the height of the cylindrical LED beads to be sorted.

[0027] The aforementioned rotary drive device 41 is a rotary motor, and the lifting drive device is a lifting hydraulic cylinder or a lifting air cylinder. The nozzle assembly 5 of this utility model includes a nozzle bracket 51 mounted on the frame 1, a mounting plate 52 fixedly mounted on the nozzle bracket 51, a connecting column 53 fixedly mounted below the mounting plate 52, a nozzle mounting plate 54 located at the lower end of the connecting column 53, and nozzles 55 mounted on the nozzle mounting plate 54 directly opposite the receiving cavity 43 of the sorting disc 42. The nozzles 55 are connected to an air source. The nozzle bracket 51 is a gantry structure mounted on the frame 1. The nozzle mounting plate 54 has several flashes 56 for mounting the nozzles 55, and each flash has mounting holes for inserting the corresponding nozzle 55. The aforementioned optical detector 6 is a transmittance tester.

[0028] To further improve the working efficiency of this utility model, at least one sorting disk assembly 4 is provided on the workbench 2, and the number of sorting disk assemblies 4 is the same as the number of nozzle assemblies 5 and the number of optical detectors 6.

[0029] In addition to separating qualified and unqualified products, this utility model can also separate cylindrical LED beads of different color temperatures and wavelengths among qualified products. Specifically, among the cylindrical LED beads 7 to be separated, qualified products include cylindrical LED beads of different colors and wavelengths. Using an optical detector, cylindrical LED beads of different colors and wavelengths are blown off by the nozzle assembly 5 onto the corresponding material frame on the worktable 1, which is not shown in the material frame diagram.

[0030] It should be understood that the above description is for illustrative purposes and not for limitation. Many embodiments and applications beyond the provided examples will be apparent to those skilled in the art upon reading the above description. Therefore, the scope of this application should not be determined by reference to the above description, but rather by reference to the appended claims and the full scope of their equivalents. For purposes of completeness, all articles and references, including patent applications and publications, are incorporated herein by reference. The omission of any aspect of the subject matter disclosed herein in the preceding claims is not intended as a waiver of that subject matter, nor should it be construed as an indication that the inventors have not considered that subject matter as part of the disclosed utility model subject matter.

Claims

1. A columnar LED bead sorting machine, characterized in that: The cylindrical LED bead sorting machine includes a frame, a worktable mounted on the frame, a conveyor belt mechanism mounted on the worktable, a sorting disc assembly mounted on the worktable and connected to the conveyor belt mechanism, a nozzle assembly mounted on the frame and located directly above the sorting disc assembly, and an optical detector mounted on the worktable and facing the sorting disc assembly. A rotary drive device is mounted on the frame and located below the sorting disc assembly, driving the sorting disc assembly to rotate. The sorting disc assembly includes a disc-shaped sorting disc, with several accommodating cavities evenly distributed around the perimeter of the sorting disc for inserting cylindrical LED beads to be sorted; the sorting disc assembly includes the sorting disc, a vibrating disc located below the sorting disc and coaxial with the sorting disc, and a lifting drive device located below the vibrating disc and driving the vibrating disc to rise and fall, the lifting drive device being mounted on a drive bracket; After the sorting disc rotates and is inspected by an optical detector, qualified and non-qualified cylindrical LED beads are blown off by the nozzle assembly into the corresponding material frame on the worktable.

2. The cylindrical LED bead sorting machine as described in claim 1, characterized in that: The conveyor belt mechanism is located on one side of the sorting tray assembly on the workbench, and the conveyor belt mechanism and the receiving cavity on the sorting tray are at the same horizontal level.

3. The cylindrical LED bead sorting machine as described in claim 1, characterized in that: The rotary drive device is mounted on the frame via a drive bracket; The cylindrical LED beads to be sorted are placed in the receiving cavity on the sorting plate and are located on the vibrating plate. When the defective cylindrical LED beads are blown off by the nozzle assembly, the lifting drive device drives the vibrating plate to move downward relative to the sorting plate.

4. The cylindrical LED bead sorting machine as described in claim 3, characterized in that: The lifting drive device drives the vibratory plate to move downward relative to the sorting plate by a stroke of 1 / 5 to 1 / 3 of the height of the cylindrical LED beads to be sorted.

5. The cylindrical LED bead sorting machine as described in claim 3, characterized in that: The rotary drive device is a rotary motor, and the lifting drive device is a lifting hydraulic cylinder or a lifting air cylinder.

6. The cylindrical LED bead sorting machine as described in claim 1, characterized in that: The nozzle assembly includes a nozzle bracket mounted on a frame, a mounting plate fixedly mounted on the nozzle bracket, a connecting column fixedly mounted below the mounting plate, a nozzle mounting plate located at the lower end of the connecting column, and a nozzle mounted on the nozzle mounting plate facing the receiving cavity of the sorting disc. The nozzle is connected to an air source, and the nozzle bracket is a gantry structure mounted on the frame.

7. The cylindrical LED bead sorting machine as described in claim 6, characterized in that: The nozzle mounting plate is provided with a plurality of flashes for mounting the nozzles, and the flashes are provided with mounting holes for inserting the corresponding nozzles.

8. The cylindrical LED bead sorting machine as described in claim 1, characterized in that: The optical testing instrument is a transmittance tester.

9. The cylindrical LED bead sorting machine as described in claim 1, characterized in that: At least one sorting disk assembly is provided on the workbench, and the number of sorting disk assemblies, nozzle assemblies, and optical detectors are the same.

10. A cylindrical LED bead sorting machine as described in claim 1, characterized in that: The qualified products among the cylindrical LED beads to be sorted include cylindrical LED beads of different colors and wavelengths. They are detected by an optical detector, and the cylindrical LED beads of different colors and wavelengths are blown off by the nozzle assembly onto the corresponding material frame on the worktable.

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