Metal plate surface cleaning device

By designing an automated metal sheet cleaning device that uses a motor-driven gear system to drive the cleaning rollers, the problem of low efficiency in manual cleaning is solved, achieving highly efficient automated cleaning and reducing costs and physical labor consumption.

CN224253626UActive Publication Date: 2026-05-19KANG ZE PRECISION COMPONENT CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
KANG ZE PRECISION COMPONENT CO LTD
Filing Date
2025-05-26
Publication Date
2026-05-19

AI Technical Summary

Technical Problem

In existing technologies, when metal sheets become contaminated with dust and impurities during production and transportation, manual cleaning is the primary method, resulting in high physical exertion for workers, low efficiency, and high costs.

Method used

A metal sheet surface cleaning device was designed. It uses a motor-driven gear system to drive the cleaning roller to achieve automated cleaning. Through gear meshing and the cooperation of the threaded sleeve and the lead screw, the cleaning roller can move and rotate, thus automatically cleaning the surface of the metal sheet.

Benefits of technology

It reduces the physical exertion of staff, improves cleaning efficiency and effectiveness, and lowers production costs and labor risks.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of metal plate cleaning, and discloses a metal plate surface cleaning device which comprises a supporting frame, a power assembly is arranged in the supporting frame and comprises a motor, a main gear is fixedly arranged at the tail end of a main shaft of the motor, the outer side of the main gear is in meshed tooth connection with a driven gear, and the driven gear is in meshed tooth connection with the main gear. A threaded sleeve is fixedly arranged in the driven gear, a lead screw is in threaded connection with the interior of the threaded sleeve, an auxiliary gear is in meshed tooth connection with the outer side of the driven gear, a rotating shaft is fixedly arranged on the outer side of the auxiliary gear, and a cleaning roller is fixedly arranged on the outer side of the rotating shaft. According to the scheme, many problems during manual cleaning of the metal plates are solved, physical exhaustion of workers can be reduced through automatic cleaning of the metal plates, the working efficiency and the cleanliness degree after cleaning are improved, and meanwhile the production cost and the labor risk are reduced.
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Description

Technical Field

[0001] This utility model belongs to the field of metal sheet cleaning technology, specifically a metal sheet surface cleaning device. Background Technology

[0002] Metal sheets refer to flat or rolled materials made of metal materials through rolling, casting, extrusion or other processing methods. They have a large surface area and relatively small thickness, and are widely used in industries such as construction, machinery manufacturing, automobiles, aerospace, home appliances, and electronics.

[0003] In reality, after metal sheets are produced, and during storage and transportation, their outer surfaces will be covered with a lot of dust, impurities, and metal shavings. When cleaning metal sheets, most of the cleaning is done manually. Using manual labor not only requires a certain level of physical strength from the workers, but also the work efficiency and cleaning level are not very satisfactory. Utility Model Content

[0004] To address the problems mentioned in the background section, this invention provides a metal sheet surface cleaning device with the advantage of automated cleaning. This invention solves many problems associated with manual cleaning of metal sheets. Automated cleaning reduces the physical exertion of workers, improves work efficiency and the cleanliness of the finished product, while simultaneously reducing production costs and labor risks.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a metal sheet surface cleaning device, comprising a support frame, wherein a power component is disposed inside the support frame, and the power component includes a motor.

[0006] A main gear is fixedly installed at the end of the motor's main shaft. A driven gear is meshed with the outer side of the main gear. A threaded sleeve is fixedly installed inside the driven gear. A lead screw is threadedly connected inside the threaded sleeve. A secondary gear is meshed with the outer side of the driven gear. A rotating shaft is fixedly installed outside the secondary gear. A cleaning roller is fixedly installed outside the rotating shaft.

[0007] Preferably, a connecting shaft is rotatably provided at the other end of the cleaning roller, a sliding sleeve is fixedly provided on the outside of the connecting shaft, and a fixed shaft is slidably connected inside the sliding sleeve.

[0008] Preferably, both ends of the lead screw are fixedly provided with fixing plates, and both ends of the fixing shaft are fixedly provided with another fixing plate.

[0009] Preferably, a fixing sleeve is fixedly provided on the outside of the motor, and some components of the power assembly are located inside the fixing sleeve.

[0010] Preferably, the support frame is fixedly provided with limit clamps at both ends of its inner side, and the fixing plate slides inside the limit clamps.

[0011] Preferably, an electric telescopic shaft is fixedly installed on both sides of the support frame, and a clamping plate is fixedly installed at the end of the telescopic shaft.

[0012] Preferably, a cylinder is fixedly installed on the top surface of the support frame, and a connecting plate is fixedly installed at the end of the main shaft of the cylinder, and the connecting plate is fixedly connected to the fixed plate.

[0013] Preferably, a base is fixedly provided on the bottom surface of the support frame, and a plurality of support feet are evenly provided on the bottom surface of the base.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0015] This invention uses a motor to drive a main gear, which in turn drives a driven gear. The driven gear engages with a screw thread through a threaded sleeve, thereby moving the cleaning roller left and right. Simultaneously, the driven gear drives a secondary gear, which in turn drives the cleaning roller through a rotating shaft, thus initiating the cleaning of the metal sheet surface. This solves many problems associated with manual cleaning of metal sheets. Automated cleaning of metal sheets reduces the physical exertion of workers, improves work efficiency and the cleanliness of the finished product, while also reducing production costs and labor risks. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the cross-sectional structure of the support frame of this utility model;

[0018] Figure 3 This is a schematic diagram of the mounting structure of the fixing plate of this utility model;

[0019] Figure 4 This is a schematic diagram of the fixed shaft mounting structure of this utility model;

[0020] Figure 5 This is a schematic diagram of the power component structure of this utility model.

[0021] In the diagram: 1. Support frame;

[0022] 2. Power assembly; 201. Motor; 202. Main gear; 203. Driven gear; 204. Threaded sleeve; 205. Lead screw; 206. Secondary gear; 207. Rotating shaft; 208. Cleaning roller; 209. Connecting shaft;

[0023] 3. Sliding sleeve; 4. Fixed shaft; 5. Fixed plate; 6. Fixed sleeve; 7. Limiting clamp; 8. Electric telescopic shaft; 9. Clamping plate; 10. Cylinder; 11. Connecting plate; 12. Base. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] like Figures 1 to 5 As shown, this utility model provides a metal sheet surface cleaning device, including a support frame 1, and a power assembly 2 is arranged inside the support frame 1. The power assembly 2 includes a motor 201.

[0026] A main gear 202 is fixedly mounted at the end of the main shaft of motor 201. A driven gear 203 is meshed with the outer side of the main gear 202. A threaded sleeve 204 is fixedly mounted inside the driven gear 203. A lead screw 205 is threadedly connected inside the threaded sleeve 204. A secondary gear 206 is meshed with the outer side of the driven gear 203. A rotating shaft 207 is fixedly mounted on the outer side of the secondary gear 206. A cleaning roller 208 is fixedly mounted on the outer side of the rotating shaft 207. Motor 201 drives the main gear 202, which in turn drives the driven gear 203. Gear 203 drives threaded sleeve 204 to engage with lead screw 205, thereby driving cleaning roller 208 to move left and right. When gear 203 rotates, it also drives auxiliary gear 206. Auxiliary gear 206 drives cleaning roller 208 to rotate through rotating shaft 207, thus starting to clean the surface of the sheet metal. This solves many problems in manual cleaning of metal sheets. Automated cleaning of metal sheets can reduce the physical exertion of workers, improve work efficiency and the cleanliness of the finished product, while reducing production costs and labor risks.

[0027] Specifically, a connecting shaft 209 is rotatably provided at the other end of the cleaning roller 208. A sliding sleeve 3 is fixedly provided on the outside of the connecting shaft 209. A fixed shaft 4 is slidably connected inside the sliding sleeve 3. The other end of the cleaning roller 208 is supported by the sliding sleeve 3 and the fixed shaft 4, thus ensuring the balance of both ends on one side.

[0028] Furthermore, both ends of the lead screw 205 are fixedly provided with fixing plates 5, and both ends of the fixed shaft 4 are fixedly provided with another fixing plate 5. The fixing plates 5 are used to reinforce the fixed shaft 4 and both ends of the lead screw 205 to ensure their normal use effect.

[0029] Furthermore, a fixing sleeve 6 is fixedly installed on the outside of the motor 201, and some components of the power assembly 2 are located inside the fixing sleeve 6. The fixing sleeve 6 is used for the installation and fixing of multiple gears inside.

[0030] It is worth noting that both ends of the inner side of the support frame 1 are fixedly provided with limit clamps 7, and the fixing plate 5 slides inside the limit clamps 7. The limit clamps 7 are used to limit the movement of the fixing plate 5.

[0031] It is worth noting that electric telescopic shafts 8 are fixedly installed on both sides of the support frame 1. A clamping plate 9 is fixedly installed at the end of the telescopic shaft of the electric telescopic shaft 8. The clamping plate 9 can clamp and fix the metal plate to prevent it from moving due to external force.

[0032] It is worth mentioning that a cylinder 10 is fixedly installed on the top surface of the support frame 1, and a connecting plate 11 is fixedly installed at the end of the main shaft of the cylinder 10. The connecting plate 11 is fixedly connected to the fixed plate 5. The connecting plate 11 drives the connecting plate 11 and the power component 2 to move up and down, thereby adapting to the thickness of the plate.

[0033] It is worth emphasizing that a base 12 is fixedly installed on the bottom surface of the support frame 1, and multiple support feet are evenly arranged on the bottom surface of the base 12.

[0034] Among them, motor 201, cylinder 10, and electric telescopic shaft 8 are existing technologies and will not be described in detail; at the same time, this utility model also includes a power supply, controller, and switch, etc., which are not the main technical points of this patent and will not be described in detail; the "front, back, left, and right" perspectives of this device are as follows: Figure 1 The direction shown in the diagram is the reference.

[0035] Working principle:

[0036] When using the metal sheet surface cleaning device, first, place the metal sheet on the top surface of the base 12. Then, turn on the switch of the electric telescopic shaft 8. The electric telescopic shaft 8 pushes the clamping plate 9 towards the center of the base 12, thereby fixing the sheet and preventing it from moving due to external force during cleaning. Then, turn on the cylinder 10 on the top surface of the support frame 1. The cylinder 10 pushes the connecting plate 11, and the connecting plate 11 drives the fixing plate 5 and its associated components to move downward. During the movement, the fixing plate 5 is limited by the limiting clamp 7. After the fixing plate 5 drives the power component 2 to the appropriate position, turn on the switch of the motor 201. The motor 201 drives the main gear 202, which in turn drives the driven gear 203. 3. By engaging the threaded sleeve 204 with the lead screw 205, the cleaning roller 208 is moved left and right. When the driven gear 203 rotates, it simultaneously drives the auxiliary gear 206. The auxiliary gear 206 drives the cleaning roller 208 to rotate through the rotating shaft 207, thus starting to clean the surface of the plate. The sliding sleeve 3, the fixed shaft 4, and the connecting shaft 209 are used to maintain the balance on the other side of the cleaning roller 208. The fixed sleeve 6 is used for the installation and fixation of multiple internal gears. This utility model solves many problems in the manual cleaning of metal plates. By automating the cleaning of metal plates, the physical exertion of workers can be reduced, and the work efficiency and the cleanliness after cleaning can be improved, while reducing production costs and labor risks.

[0037] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A metal sheet surface cleaning device, comprising a support frame (1), characterized in that: The support frame (1) is equipped with a power assembly (2), which includes a motor (201). A main gear (202) is fixedly installed at the end of the main shaft of the motor (201). A driven gear (203) is meshed on the outer side of the main gear (202). A threaded sleeve (204) is fixedly installed inside the driven gear (203). A lead screw (205) is threadedly connected inside the threaded sleeve (204). A secondary gear (206) is meshed on the outer side of the driven gear (203). A rotating shaft (207) is fixedly installed on the outer side of the secondary gear (206). A cleaning roller (208) is fixedly installed on the outer side of the rotating shaft (207).

2. The metal sheet surface cleaning device according to claim 1, characterized in that: The other end of the cleaning roller (208) is rotatably provided with a connecting shaft (209), and a sliding sleeve (3) is fixedly provided on the outside of the connecting shaft (209). A fixed shaft (4) is slidably connected inside the sliding sleeve (3).

3. The metal sheet surface cleaning device according to claim 1, characterized in that: Both ends of the lead screw (205) are fixedly provided with fixing plates (5), and both ends of the fixing shaft (4) are fixedly provided with another fixing plate (5).

4. The metal sheet surface cleaning device according to claim 1, characterized in that: A fixing sleeve (6) is fixedly installed on the outside of the motor (201), and some components of the power assembly (2) are located inside the fixing sleeve (6).

5. The metal sheet surface cleaning device according to claim 1, characterized in that: Both ends of the inner side of the support frame (1) are fixedly provided with limit clamps (7), and the fixing plate (5) slides inside the limit clamps (7).

6. The metal sheet surface cleaning device according to claim 1, characterized in that: Both sides of the support frame (1) are fixedly provided with electric telescopic shafts (8), and the ends of the telescopic shafts (8) are fixedly provided with clamps (9).

7. The metal sheet surface cleaning device according to claim 1, characterized in that: A cylinder (10) is fixedly installed on the top surface of the support frame (1), and a connecting plate (11) is fixedly installed at the end of the main shaft of the cylinder (10), and the connecting plate (11) is fixedly connected to the fixing plate (5).

8. A metal sheet surface cleaning device according to claim 1, characterized in that: The bottom surface of the support frame (1) is fixedly provided with a base (12), and the bottom surface of the base (12) is evenly provided with multiple support feet.