Alkali supplementing tank opening cleaning device
By designing a tank opening cleaning device for alkali replenishment tanks, a drive motor and support mechanism are used to automatically clean the scale buildup at the tank opening, solving the problems of low efficiency and safety hazards associated with manual cleaning, and achieving efficient and safe tank opening cleaning results.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZHUMADIAN HUAZHONG CHIA TAI CO LTD
- Filing Date
- 2025-06-18
- Publication Date
- 2026-05-19
AI Technical Summary
In existing technologies, cleaning scale buildup at the mouth of alkali replenishment tanks relies on manual operation, which is inefficient and poses safety hazards.
A cleaning device for the mouth of an alkali replenishment tank is designed, including a plate, a rotating shaft, a locking component, a guide rail, a drive motor, a support mechanism, and a scraper. The drive motor drives the scraper to rotate, and the angle and position of the scraper are adjusted in conjunction with the locking component and the support mechanism to adapt to different tank mouth shapes and achieve automated cleaning.
It significantly improves cleaning efficiency, reduces safety hazards associated with manual operation, adapts to different tank opening shapes, and achieves rapid and efficient scale removal.
Smart Images

Figure CN224253751U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of cleaning the mouth of alkali replenishing tanks, and specifically relates to a cleaning device for the mouth of alkali replenishing tanks. Background Technology
[0002] In industrial production, alkali replenishment tanks are essential equipment used to add alkaline solutions to reaction systems to adjust the pH value. During long-term use, alkaline solutions (such as calcium hydroxide) can easily remain at the tank opening and react with carbon dioxide in the air to form precipitates such as calcium carbonate. These precipitates gradually accumulate and adhere to the surface of the tank opening, forming stubborn scale.
[0003] Currently, the cleaning of scale buildup at the mouth of alkali replenishment tanks mainly relies on manual labor. Workers stand on the second floor, wearing protective gloves, and use scrapers to clean the scale. Manual cleaning is not only inefficient but also poses certain safety hazards during the process.
[0004] Therefore, we propose a cleaning device for the mouth of an alkali replenishment tank to solve the above problems. Utility Model Content
[0005] The cleaning of scale at the mouth of an alkali replenishment tank mainly relies on manual operation, which is not only inefficient but also poses certain safety hazards during the cleaning process. This utility model provides a cleaning device for the mouth of an alkali replenishment tank.
[0006] The solution adopted by this utility model to solve its technical problem is: a cleaning device for the mouth of an alkali replenishment tank, including a vehicle plate, a rotating shaft, a locking component, a guide rail, a drive motor, a support mechanism, and two scrapers. Two vertical arms are fixedly installed on the upper surface of the vehicle plate, and the rotating shaft is rotatably installed between the two vertical arms.
[0007] The locking assembly is installed between the end of the shaft and the upright arm to fix the rotation angle of the shaft;
[0008] The top of the guide rail is fixedly installed with an ear plate, which is fitted onto the rotating shaft. A slide bar is provided inside the guide rail, and a mounting base is fixedly installed at the upper end of the slide bar.
[0009] The drive motor is fixedly mounted on the left side of the mounting base, and its output shaft passes through the bearing and is mounted on the drive shaft. The bearing is mounted on the mounting base.
[0010] The two scrapers and the drive shaft are connected by a support mechanism, and the scrapers are in contact with the inner wall of the tank opening.
[0011] Preferably, wheels are fixedly installed at the four bottom corners of the vehicle platform.
[0012] Preferably, two connecting rods are welded and fixed between the two uprights.
[0013] Preferably, the side of the upright arm is provided with a diagonal brace, which is fixedly installed between the upper surface of the vehicle board and the left side of the upright arm.
[0014] Preferably, the drive shaft has an external thread.
[0015] Preferably, the support mechanism includes a fixed sleeve, a sliding sleeve, and two nuts. The fixed sleeve is fixedly installed at the lower end of the drive shaft, and the sliding sleeve is sleeved on the drive shaft and located above the fixed sleeve. Two hinge seats are installed on the outer surfaces of both the fixed sleeve and the sliding sleeve. A pull rod is hinged to the hinge seat through a pin, and the other end of the pull rod is hinged to the fixed end of the scraper through a pin. The two nuts are located on both sides of the sliding sleeve and are connected to external threads.
[0016] Preferably, the locking assembly includes a rotating handle and a fixing ring. The fixing ring is sleeved on the outside of the rotating shaft and fixedly installed on the front of the front upright arm. Multiple positioning holes are opened around the fixing ring. The rotating handle is fixedly installed on the front end of the rotating shaft, and a positioning bolt is threaded into the threaded hole of the rotating handle. The end of the positioning bolt is set in the corresponding positioning hole.
[0017] Preferably, a handle is fixedly installed on the left side of the mounting base.
[0018] Compared with the prior art, the beneficial effects of this utility model are:
[0019] 1. This utility model extends two scrapers into the can opening and contacts the inner wall of the can opening. The drive motor drives the transmission shaft and the two scrapers to rotate. During the rotation, the scrapers clean the scale on the inner wall of the can opening. At the same time, the operating handle pushes the mounting base, transmission shaft and slide bar downward, so that the two scrapers clean the inner wall of the can opening from the outside to the inside in sequence, which greatly improves the cleaning efficiency and can complete the cleaning of scale on the can opening in a short time.
[0020] 2. This utility model allows the rotation of the rotating shaft by rotating the handle, which can adjust the tilt angle of the guide rail and scraper. By screwing the positioning bolt into the corresponding positioning hole, the rotation angle of the rotating shaft can be fixed, and the scraper can be adjusted to the optimal cleaning angle, thereby adapting to the opening of the alkali replenishment tank at different installation angles.
[0021] 3. This utility model adjusts the position of the sliding sleeve by rotating two nuts, and under the action of multiple sets of tie rods, the two scrapers contact the inner wall of the tank opening respectively, thus adapting to the openings of alkali replenishment tanks of different diameters, and has strong versatility. Attached Figure Description
[0022] Figure 1 This is a frontal cross-sectional view of the present invention.
[0023] Figure 2This is a front view structural diagram of the present utility model.
[0024] In the diagram: 1. Arm, 2. Car platform, 3. Wheel, 4. Diagonal brace, 5. Connecting rod, 61. Shaft, 62. Rotary handle, 63. Positioning bolt, 64. Fixing ring, 71. Guide rail, 72. Ear plate, 73. Slide bar, 74. Mounting seat, 75. Handle, 81. Drive motor, 82. Transmission shaft, 91. Fixing sleeve, 92. Hinge seat, 93. Sliding sleeve, 94. Nut, 95. Scraper, 96. Tie rod. Detailed Implementation
[0025] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0026] Please see Figure 1-2 This utility model provides a technical solution for a cleaning device for the mouth of an alkali replenishment tank:
[0027] Example 1:
[0028] according to Figure 1 and Figure 2 As shown, it includes a vehicle plate 2, a rotating shaft 61, a locking assembly, a guide rail 71, a drive motor 81, a support mechanism, and two scrapers 95. Wheels are fixedly installed at the four corners of the bottom of the vehicle plate 2. Two vertical arms 1 are fixedly installed on the upper surface of the vehicle plate 2. Bearings 2 are respectively fitted at both ends of the rotating shaft 61. The two bearings 2 are respectively installed on the two vertical arms 1, so that the rotating shaft 61 can rotate stably.
[0029] The locking assembly includes a rotating handle 62 and a retaining ring 64. The retaining ring 64 is sleeved on the outside of the rotating shaft 61 and fixedly installed on the front of the front upright arm 1. Multiple positioning holes are provided around the retaining ring 64. The rotating handle 62 is fixedly installed on the front end of the rotating shaft 61. Rotating the rotating handle 62 drives the rotating shaft 61 to rotate. The threaded hole provided by the rotating handle 62 is internally threaded with a positioning bolt 63. The end of the positioning bolt 63 is set in the corresponding positioning hole, which can fix the rotation angle of the rotating shaft 61.
[0030] A lug 72 is fixedly installed on the top of the guide rail 71. The lug 72 is fitted onto the rotating shaft 61, so that the lug 72 and the guide rail 71 rotate synchronously with the rotating shaft 61. A slide bar 73 is provided inside the guide rail 71. The slide bar 73 can slide along the guide rail 71. A mounting base 74 is fixedly installed on the upper end of the slide bar 73. A handle 75 is fixedly installed on the left side of the mounting base 74.
[0031] The drive motor 81 is fixedly installed on the left side of the mounting base 74. Its output shaft passes through the bearing and is mounted on the transmission shaft 82. The bearing is mounted on the mounting base 74, and the transmission shaft 82 has an external thread.
[0032] The support mechanism includes a fixed sleeve 91, a sliding sleeve 93, and two nuts 94. The fixed sleeve 91 is fixedly installed on the lower end of the drive shaft 82, and the sliding sleeve 93 is sleeved on the drive shaft 82 and located above the fixed sleeve 91. The sliding sleeve 93 can slide along the drive shaft 82. Two hinge seats 92 are installed on the outer surfaces of both the fixed sleeve 91 and the sliding sleeve 93. A pull rod 96 is hinged to the hinge seat 92 through a pin. The other end of the pull rod 96 is hinged to the fixed end of the scraper 95 through a pin. The two nuts 94 are located on both sides of the sliding sleeve 93 and are connected to external threads. By rotating the two nuts 94, the position of the sliding sleeve 93 is adjusted. Under the action of multiple sets of pull rods 96, the two scrapers 95 are respectively in contact with the inner wall of the tank opening, thus adapting to the openings of alkali replenishment tanks of different diameters and having strong versatility.
[0033] In practical use, the cleaning device for the mouth of an alkali replenishing tank according to this utility model is first moved to one side of the alkali replenishing tank. Then, the handle 75 is operated to adjust the tilt angle of the guide rail 71 and the scraper 95. At the same time, the two scrapers 95 are inserted into the mouth of the tank. Then, the two nuts 94 are rotated to adjust the position of the sliding sleeve 93. Under the action of multiple sets of pull rods 96, the two scrapers 95 are made to contact the inner wall of the mouth of the tank respectively. Then, the positioning bolt 63 is rotated in the forward direction so that the end of the positioning bolt 63 is screwed into the corresponding positioning hole to fix the rotation angle of the rotating shaft 61. The scraper 95 is adjusted to the optimal cleaning angle. Finally, the drive motor 81 is started. The drive motor 81 drives the transmission shaft 82 and the two scrapers 95 to rotate. During the rotation, the scrapers 95 clean the scale on the inner wall of the mouth of the tank. At the same time, by operating the handle 75, the mounting base 74, the transmission shaft 82 and the slide bar 73 are pushed downward, so that the two scrapers 95 clean the inner wall of the mouth of the tank from the outside to the inside.
[0034] Example 2:
[0035] Based on Example 1, such as Figure 1 and Figure 2 As shown, two connecting rods 5 are welded and fixed between the two upright arms 1. A diagonal brace 4 is provided on the side of the upright arm 1. The diagonal brace 4 is fixedly installed between the upper surface of the vehicle plate 2 and the left side of the upright arm 1.
Claims
1. A cleaning device for the mouth of an alkali replenishment tank, comprising a platform, a rotating shaft, a locking assembly, a guide rail, a drive motor, a support mechanism, and two scrapers, characterized in that: Two vertical arms are fixedly installed on the upper surface of the vehicle platform, and the rotating shaft is rotatably installed between the two vertical arms. The locking assembly is installed between the end of the shaft and the upright arm to fix the rotation angle of the shaft; The top of the guide rail is fixedly installed with an ear plate, which is fitted onto the rotating shaft. A slide bar is provided inside the guide rail, and a mounting base is fixedly installed at the upper end of the slide bar. The drive motor is fixedly mounted on the left side of the mounting base, and its output shaft passes through the bearing and is mounted on the drive shaft. The bearing is mounted on the mounting base. The two scrapers and the drive shaft are connected by a support mechanism, and the scrapers are in contact with the inner wall of the tank opening.
2. The cleaning device for the mouth of the alkali replenishment tank according to claim 1, characterized in that: Wheels are fixedly installed at the four corners of the bottom of the vehicle body.
3. The cleaning device for the mouth of the alkali replenishment tank according to claim 1, characterized in that: Two connecting rods are welded and fixed between the two uprights.
4. The cleaning device for the mouth of the alkali replenishment tank according to claim 1, characterized in that: The side of the boom is provided with a diagonal brace, which is fixedly installed between the upper surface of the vehicle platform and the left side of the boom.
5. The cleaning device for the mouth of the alkali replenishment tank according to claim 1, characterized in that: The drive shaft has external threads.
6. The cleaning device for the mouth of the alkali replenishment tank according to claim 5, characterized in that: The support mechanism includes a fixed sleeve, a sliding sleeve, and two nuts. The fixed sleeve is fixedly installed at the lower end of the drive shaft, and the sliding sleeve is sleeved on the drive shaft and located above the fixed sleeve. Two hinge seats are installed on the outer surfaces of both the fixed sleeve and the sliding sleeve. A pull rod is hinged to the hinge seat through a pin, and the other end of the pull rod is hinged to the fixed end of the scraper through a pin. The two nuts are located on both sides of the sliding sleeve and are connected to external threads.
7. The cleaning device for the mouth of the alkali replenishment tank according to claim 1, characterized in that: The locking assembly includes a rotating handle and a fixing ring. The fixing ring is sleeved on the outside of the rotating shaft and fixedly installed on the front of the front upright arm. Multiple positioning holes are opened around the fixing ring. The rotating handle is fixedly installed on the front end of the rotating shaft, and a positioning bolt is threaded into the threaded hole of the rotating handle. The end of the positioning bolt is set in the corresponding positioning hole.
8. The cleaning device for the mouth of the alkali replenishment tank according to claim 1, characterized in that: A handle is fixedly installed on the left side of the mounting base.