Straightening machine for forging hammer pattern titanium pot material

Abstract

The utility model relates to the technical field of striped titanium pot processing, and discloses a straightening machine for forging and hammering striped titanium pot materials, which comprises a base, the top of the base is fixedly connected with a fixing frame, the outer wall of the fixing frame is rotatably connected with a transmission roller, the top of the transmission roller is provided with a straightening roller, and the inside of the fixing frame is slidably connected with a lifting rod. An adjusting assembly is arranged in the lifting rod, a dismounting and mounting assembly is arranged in the fixing frame, a driving assembly is arranged on the outer wall of the fixing frame, the adjusting assembly is arranged in the lifting rod and comprises a connecting block, and the outer wall of the connecting block is slidably connected into the lifting rod. According to the roller replacing device, the rotating button drives the rotating disc and the limiting groove and is matched with the sliding column, so that the clamping column slides in the lifting rod, a single straight roller can be rapidly disassembled and assembled, the maintenance cost and the safety risk are reduced, the problems that traditional roller replacing consumes long time and is inconvenient to maintain are solved, and the equipment maintenance efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of textured titanium pot processing technology, and in particular to a machine for straightening hammer-textured titanium pot materials. Background Technology

[0002] In the titanium cookware manufacturing industry, the forging and hammering process, with its unique aesthetics and practical performance, has become a crucial technology in the production of high-end cookware. The flatness of the forged and hammered titanium cookware material directly affects the quality and performance of the final product. The flattening machine used for forging and hammering titanium cookware materials, as a key pre-processing device, plays an indispensable role in the entire production process by leveling titanium metal sheets or tubes, providing a high-precision base material for subsequent forging processes. As the market's demands for titanium cookware product quality and production efficiency continue to increase, the optimization of the flattening machine's performance is becoming increasingly urgent.

[0003] Currently, most titanium pot material straightening machines on the market adopt an integral roller assembly structure. Their technical principle involves applying pressure to the titanium material and repeatedly bending it through multiple sets of fixed rollers arranged in an alternating pattern, thereby eliminating internal stress and achieving a straightening effect. The transmission system typically uses gears or chains for synchronous drive, while roller spacing and pressure adjustment rely on manual operation or simple mechanical adjustment devices. Regarding equipment maintenance, if a single roller is worn or damaged, the entire roller assembly needs to be disassembled piece by piece before replacing the target roller. Similarly, when different specifications of roller assemblies need to be replaced to adapt to different production requirements, the entire roller assembly must be disassembled and reassembled, making the operation process cumbersome and time-consuming.

[0004] However, this traditional straightening machine has revealed significant drawbacks in practical use. When a single straightening roller malfunctions or wears and needs replacement, the limitations of the integral roller assembly structure force operators to spend considerable time disassembling and adjusting surrounding rollers and related components. A single roller replacement can take several hours or even longer, severely impacting the equipment's continuous production capacity. Furthermore, frequent disassembly not only increases labor intensity but also increases the risk of accidental damage to other components, further raising maintenance costs and safety risks. In addition, the complex disassembly and assembly process keeps the equipment in a downtime state for extended periods, significantly reducing maintenance efficiency and failing to meet the demands of titanium pot manufacturers for efficient and low-cost production. Therefore, a straightening machine for forging hammer-patterned titanium pot materials is proposed to address these issues. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides a machine for straightening hammer-patterned titanium pot materials, which aims to improve the problems of long roller changing time and inconvenient maintenance in the prior art.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A machine for straightening hammer-patterned titanium pot material includes a base, characterized in that: a fixed frame is fixedly connected to the top of the base, a transmission roller is rotatably connected to the outer wall of the fixed frame, a straightening roller is provided on the top of the transmission roller, a lifting rod is slidably connected inside the fixed frame, an adjustment component is provided inside the lifting rod, a disassembly component is provided inside the fixed frame, a drive component is provided on the outer wall of the fixed frame, and an adjustment component is provided inside the lifting rod;

[0008] The adjusting assembly includes a connecting block, the outer wall of which is slidably connected to the inside of the lifting rod. A connecting rod is rotatably connected inside the connecting block. A knob is fixedly connected to one end of the connecting rod, and a turntable is fixedly connected to the other end of the connecting rod. The turntable has a limiting groove. A locking pin is slidably connected inside the connecting block. The outer wall of the locking pin is slidably connected to the inside of the lifting rod. A sliding pin is fixedly connected inside the locking pin and is slidably connected inside the limiting groove.

[0009] As a further description of the above technical solution:

[0010] The drive assembly includes a motor and a gear set. The outer wall of the motor is fixedly connected to the outer wall of the fixed frame. The output belt of the fixed frame is fixedly connected to one end of the transmission roller, and the other end of the transmission roller is fixedly connected to the gear set.

[0011] As a further description of the above technical solution:

[0012] The adjustment assembly includes a threaded rod and a placement frame. The threaded rod is internally threaded into the placement frame. A wheel is fixedly connected to the top of the threaded rod, and the bottom of the threaded rod is rotatably connected into the lifting rod.

[0013] As a further description of the above technical solution:

[0014] The assembly / disassembly assembly includes a retaining plate and a retaining groove formed inside the lifting rod, with the outer wall of the retaining plate slidably connected to the inside of the retaining groove.

[0015] As a further description of the above technical solution:

[0016] The fixed frame is fixedly connected to a fixed column inside, and a movable plate is slidably connected to the outer wall of the fixed column. A push plate is fixedly connected to the top of the movable plate.

[0017] As a further description of the above technical solution:

[0018] One side of the movable plate is fixedly connected to the outer wall of the card plate, and a limiting groove is formed inside the movable plate.

[0019] As a further description of the above technical solution:

[0020] The fixed frame is rotatably connected to a rotating rod, and the other end of the rotating rod is fixedly connected to a limiting post. The outer wall of the limiting post is slidably connected inside the limiting groove.

[0021] As a further description of the above technical solution:

[0022] A spring is fitted on the outer wall of the fixed column. One end of the spring is fixedly connected to the inner wall of the fixed frame, and the other end of the spring is fixedly connected to the outer wall of the movable plate.

[0023] This utility model has the following beneficial effects:

[0024] 1. In this utility model, the locking column moves by rotating a knob. When the knob is rotated, the knob drives the turntable and the limiting groove, and in conjunction with the sliding column, the locking column slides inside the lifting rod, thereby quickly disassembling and assembling a single flat roller, reducing maintenance costs and safety risks, solving the problems of long time and inconvenient maintenance in traditional roller replacement, and improving equipment maintenance efficiency.

[0025] 2. In this utility model, the card plate achieves its movement function by pushing the push plate. When the push plate is pushed, the push plate drives the moving plate and the rotating rod, and in conjunction with the limiting post, the card plate slides inside the card slot, thereby facilitating the replacement of the overall straight roller. This solves the problems of long changeover time, inconvenient maintenance, and high upgrade costs in traditional methods, and improves production changeover efficiency, equipment maintenance convenience, and process adaptability. Attached Figure Description

[0026] Figure 1 This is a three-dimensional schematic diagram of a machine for flattening hammer-patterned titanium pot materials according to the present invention.

[0027] Figure 2 This is a schematic diagram of the structure of a flat roller for a flattening machine for forging hammer-patterned titanium pot materials, as proposed in this utility model.

[0028] Figure 3 This is a schematic diagram of the internal structure of a connecting block for a machine for straightening hammer-patterned titanium pot materials, as proposed in this utility model.

[0029] Figure 4 This is a schematic diagram of the internal structure of a fixing frame for a machine for straightening hammer-patterned titanium pot materials, as proposed in this utility model.

[0030] Figure 5 for Figure 1 Enlarged view of point A in the middle.

[0031] Legend:

[0032] 1. Base; 2. Drive roller; 3. Motor; 4. Placement rack; 5. Rotary wheel; 6. Threaded rod; 7. Gear set; 8. Fixing frame; 9. Lifting rod; 10. Flat roller; 11. Connecting block; 12. Knob; 13. Connecting rod; 14. Locking post; 15. Sliding post; 16. Turntable; 17. Limiting groove; 18. Locking slot; 19. Locking plate; 20. Push plate; 21. Moving plate; 22. Rotating rod; 23. Fixing post; 24. Spring; 25. Limiting post; 26. Limiting groove. Detailed Implementation

[0033] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0034] Reference Figures 1-3 This utility model provides an embodiment of a machine for straightening hammer-patterned titanium pot materials, including a base 1. The base 1 serves as the basic support component of the equipment and is cast from high-strength cast iron. Its internal structure adopts a honeycomb-shaped reinforcing rib design, which has excellent compressive strength and stability, and can effectively disperse the vibration generated during the operation of the equipment, avoiding the decrease in the straightness accuracy of the titanium pot material due to vibration. A fixed frame 8 is fixedly connected to the top of the base 1, and a transmission roller 2 is rotatably connected to the outer wall of the fixed frame 8. The surface of the transmission roller 2 is plated with a hard chrome layer, which is not only wear-resistant but also effectively prevents the surface of the titanium pot material from being scratched during the conveying process. A straightening roller 10 is provided on the top of the transmission roller 2. The straightening roller 10 is forged from alloy steel and quenched and tempered, which has good toughness and strength. It is used to accurately straighten the titanium pot material and eliminate the bending and wave deformation of the material. A lifting rod 9 is slidably connected inside the fixed frame 8. An adjustment component is provided inside the lifting rod 9. A disassembly component is provided inside the fixed frame 8. A drive component is provided on the outer wall of the fixed frame 8. An adjustment component is provided inside the lifting rod 9.

[0035] The adjustment assembly includes a connecting block 11, whose outer wall is slidably connected to the inside of the lifting rod 9. A connecting rod 13 is rotatably connected inside the connecting block 11. A knob 12 is fixedly connected to one end of the connecting rod 13, and a turntable 16 is fixedly connected to the other end of the connecting rod 13. The turntable 16 has a limiting groove 17. A locking pin 14 is slidably connected inside the connecting block 11. The outer wall of the locking pin 14 is slidably connected to the inside of the lifting rod 9. A sliding pin 15 is fixedly connected inside the locking pin 14 and slidably connected to the inside of the limiting groove 17. The drive assembly includes a motor 3 and a gear set 7. 7 consists of multiple meshing high-precision gears, used to transmit power to multiple transmission rollers 2, enabling the transmission rollers 2 to rotate synchronously, thereby smoothly conveying and straightening the titanium pot material. The outer wall of the motor 3 is fixedly connected to the outer wall of the fixed frame 8. The output belt of the fixed frame 8 is fixedly connected to one end of the transmission roller 2. The other end of the transmission roller 2 is fixedly connected to the gear set 7. The adjustment component includes a threaded rod 6 and a placement frame 4. The threaded rod 6 is internally threaded and connected to the inside of the placement frame 4. The top of the threaded rod 6 is fixedly connected to a rotating wheel 5, and the bottom of the threaded rod 6 is rotatably connected to the inside of the lifting rod 9.

[0036] Specifically, in the titanium pot production process, high-precision straightening of the titanium pot material is a key step to ensure the quality of subsequent forging and hammering. For titanium pot materials of different thicknesses, this straightening machine is designed with an intelligent adjustment and convenient maintenance system. During operation, the operator can rotate the rotating wheel 5 according to the thickness of the titanium pot material. The rotating wheel 5 drives the threaded rod 6 to rotate through a precise threaded transmission principle. The threaded rod 6 and the lifting rod 9 are threaded together, allowing the lifting rod 9 to slide stably on the outer wall of the fixed frame 8. This allows for precise adjustment of the distance between the lifting rod 9 and the transmission roller 2, achieving adaptation to titanium pot materials of different thicknesses and greatly improving the equipment's versatility. After the distance adjustment is completed, the motor 3 is started. The motor 3 directly drives one transmission roller 2 to rotate. This transmission roller 2, through the precise meshing of the gear set 7, efficiently transmits power to multiple transmission rollers 2, achieving synchronous rotation of multiple rollers. Under the synergistic action of multiple rollers, the titanium pot material is repeatedly bent between the rollers, effectively releasing internal stress and achieving an ideal straightness. When a single straight roller 10 wears out or malfunctions and needs to be replaced during use, the convenient maintenance design of this equipment becomes apparent. The operator only needs to turn the knob 12, which drives the turntable 16 to rotate flexibly inside the connecting block 11 via the connecting rod 13. The limiting groove 17 inside the turntable 16 rotates accordingly. Using the guiding and driving action generated by the sliding column 15 sliding in the limiting groove 17, the locking column 14 is smoothly slid out from inside the lifting rod 9, quickly releasing the fixed constraint on the straight roller 10. This makes the replacement and maintenance of a single straight roller 10 easy and convenient. Compared with the traditional whole disassembly method, it greatly shortens the maintenance time and significantly improves the operating efficiency and maintenance economy of the equipment.

[0037] Reference Figure 1 , Figure 4 and Figure 5 The assembly and disassembly components include a clamping plate 19 and a slot 18 formed inside the lifting rod 9. The outer wall of the clamping plate 19 is slidably connected to the inside of the slot 18. The clamping plate 19 is made of medium carbon steel, which has both good toughness and rigidity. Its outer wall is precision-milled into a dovetail-shaped guide rail structure, which can accurately slide and connect to the inside of the slot 18. This structural design not only ensures the stability of the clamping plate 19 when sliding, but also provides reliable pull-out resistance when fixed, preventing the overall straightening device from loosening during operation. A fixing column 23 is fixedly connected inside the fixing frame 8. A moving plate 21 is slidably connected to the outer wall of the fixing column 23. The moving plate 21 is made of aluminum alloy. Formed by die casting, it is lightweight and high-strength. The push plate 20 fixedly connected to the top has anti-slip texture on its surface, making it easy for operators to push. The push plate 20 is fixedly connected to the top of the movable plate 21. One side of the movable plate 21 is fixedly connected to the outer wall of the card plate 19. A limit groove 26 is opened inside the movable plate 21. A rotating rod 22 is rotatably connected inside the fixed frame 8. The other end of the rotating rod 22 is fixedly connected to a limit post 25. The outer wall of the limit post 25 is slidably connected to the inside of the limit groove 26. A spring 24 is sleeved on the outer wall of the fixed post 23. One end of the spring 24 is fixedly connected to the inner wall of the fixed frame 8, and the other end of the spring 24 is fixedly connected to the outer wall of the movable plate 21.

[0038] Specifically, with the continuous upgrading of titanium pot production technology, the demand for overall upgrading of the flattening machine is becoming increasingly prominent. In this equipment, for the overall device upgrade and maintenance, when an upgrade is needed, the operator only needs to push the push plate 20. The push plate 20 will drive the moving plate 21 to slide smoothly against the outer wall of the fixed column 23. During this process, the limiting column 25 will slide synchronously inside the limiting groove 26, simultaneously compressing the spring 24. Utilizing the compression and rebound characteristics of the spring 24, the limiting column 25 can be precisely engaged inside one side of the limiting groove 26. At this time, the locking plate 19 can smoothly slide out from inside the locking slot 18, thus easily sliding the placement frame 4 out from inside the fixed frame 8, completing the disassembly of the old device. When installing the new device, place it inside the fixed frame 8, push the push plate 20 again, causing the limiting column 25 to slide out from one side of the limiting groove 26. Then slide the locking slot 18 back into the corresponding position to achieve a firm fixation of the new device, ensuring the stability of equipment operation and significantly improving the efficiency of equipment upgrade and maintenance.

[0039] Working principle: When straightening the titanium pot material, the rotating wheel 5 is rotated according to the thickness of the titanium pot material. The rotating wheel 5 drives the threaded rod 6 to rotate, and the threaded rod 6 drives the lifting rod 9 to slide on the outer wall of the fixed frame 8, thereby adjusting the distance between it and the transmission roller 2 to adapt to different titanium pot materials. Then, the motor 3 is started, which drives one transmission roller 2 to rotate. Subsequently, the gear set 7 drives multiple transmission rollers 2 to rotate synchronously, straightening the titanium pot material. When a single straightening roller 10 needs to be replaced, the knob 12 can be rotated, which drives the connecting rod 13 to rotate. Then, the connecting rod 13 drives the turntable 16 to rotate inside the connecting block 11, thereby driving the internally opened limiting groove 17 to rotate. Then, the sliding column 15 slides inside the limiting groove 17, thereby sliding the locking column 14 out from inside the lifting rod 9, making it convenient to replace and maintain a single straightening roller 10.

[0040] Additionally, when the equipment needs to be updated, the push plate 20 can be pushed, which will cause the moving plate 21 to slide on the outer wall of the fixed column 23, so that the limiting column 25 slides inside the limiting groove 26. With the help of the spring 24, the limiting column 25 is compressed and rebounded, locking the limiting column 25 inside one side of the limiting groove 26. The locking plate 19 is then slid out from inside the slot 18, allowing the placement rack 4 to slide out from inside the fixed frame 8 for updating. After that, the new device is placed inside the fixed frame 8, and the push plate 20 is pushed again to slide the limiting column 25 out from one side of the limiting groove 26. The slot 18 is then slid back into the slot 18 to fix the device and keep it stable.

[0041] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A machine for flattening hammered titanium pot material, comprising a base (1), characterised in that: The base (1) is fixedly connected to the top of the fixed frame (8), and the outer wall of the fixed frame (8) is rotatably connected to the transmission roller (2). The top of the transmission roller (2) is provided with a straight roller (10). The fixed frame (8) is slidably connected to the inside of the fixed frame (8). The lifting rod (9) is provided with an adjustment component inside the lifting rod (9). The fixed frame (8) is provided with a disassembly and assembly component inside the fixed frame (8). The outer wall of the fixed frame (8) is provided with a drive component. The lifting rod (9) is provided with an adjustment component inside the lifting rod (9). The adjustment assembly includes a connecting block (11), the outer wall of which is slidably connected to the inside of the lifting rod (9). A connecting rod (13) is rotatably connected inside the connecting block (11). A knob (12) is fixedly connected to one end of the connecting rod (13), and a turntable (16) is fixedly connected to the other end of the connecting rod (13). The turntable (16) has a limiting groove (17). A locking pin (14) is slidably connected inside the connecting block (11). The outer wall of the locking pin (14) is slidably connected to the inside of the lifting rod (9). A sliding pin (15) is fixedly connected inside the locking pin (14), and the sliding pin (15) is slidably connected inside the limiting groove (17).

2. A machine for flattening hammered titanium cookware material according to claim 1, characterized in that: The drive assembly includes a motor (3) and a gear set (7). The outer wall of the motor (3) is fixedly connected to the outer wall of the fixed frame (8). The output belt of the fixed frame (8) is fixedly connected to one end of the transmission roller (2). The other end of the transmission roller (2) is fixedly connected to the gear set (7).

3. A machine for flattening hammered titanium cookware material according to claim 2, characterized in that: The adjustment assembly includes a threaded rod (6) and a placement frame (4). The threaded rod (6) is internally threaded into the placement frame (4). A rotating wheel (5) is fixedly connected to the top of the threaded rod (6), and the bottom of the threaded rod (6) is rotatably connected into the lifting rod (9).

4. A machine for flattening material for hammered hammered titanium cookware as defined in claim 3, wherein: The assembly and disassembly assembly includes a card plate (19) and a slot (18) formed inside the lifting rod (9), with the outer wall of the card plate (19) slidably connected inside the slot (18).

5. A machine for flattening hammered titanium cookware material according to claim 4, characterized in that: The fixed frame (8) is internally fixedly connected to a fixed column (23), and a movable plate (21) is slidably connected to the outer wall of the fixed column (23). A push plate (20) is fixedly connected to the top of the movable plate (21).

6. A machine for flattening hammered titanium cookware material according to claim 5, characterized in that: The movable plate (21) is fixedly connected to the outer wall of the card plate (19) on one side, and a limiting groove (26) is opened inside the movable plate (21).

7. A machine for flattening hammered titanium cookware material according to claim 6, characterized in that: The fixed frame (8) is rotatably connected to a rotating rod (22), and the other end of the rotating rod (22) is fixedly connected to a limiting post (25). The outer wall of the limiting post (25) is slidably connected inside the limiting groove (26).

8. A machine for flattening hammered titanium cookware material according to claim 7, characterized in that: A spring (24) is fitted on the outer wall of the fixed column (23). One end of the spring (24) is fixedly connected to the inner wall of the fixed frame (8), and the other end of the spring (24) is fixedly connected to the outer wall of the movable plate (21).

Images