Automatic copper wire take-up stand

Abstract

The utility model discloses an automatic copper wire take-up stand. The automatic copper wire take-up stand is characterized by further comprising a wire arranging device arranged on a rack and a tension adjusting device arranged on the wire arranging device. According to the utility model, through the reciprocating motion of the wire arranging device, copper wires are guided to be arranged according to a preset path, so that the copper wires can be uniformly wound on the take-up reel, and the winding compactness and the take-up quality of the copper wires are improved; through the arrangement of the tension adjusting device and the cooperation of the fixed wheel and the movable wheel, the copper wire is prevented from sliding off the movable wheel, the stability of the copper wire on the tension adjusting device is improved, the tension of the copper wire can be detected and fed back in real time through the tension sensor, and sensed data are transmitted to the controller; the controller adjusts the rotating speed of the driving motor according to data transmitted by the tension sensor, it is guaranteed that the tension value is controlled within a reasonable range, and the take-up quality is improved.

Description

Technical Field

[0001] This utility model relates to the field of cable processing equipment technology, specifically to an automatic copper wire take-up rack. Background Technology

[0002] In the wire and cable manufacturing industry, copper wire winding is a crucial step in the production process. Traditional copper wire winding methods mostly rely on manual operation or simple mechanical winding equipment. Manual winding is not only inefficient and labor-intensive, but it also makes it difficult to ensure uniform tension of the copper wire during winding, easily leading to problems such as loosening and knotting, affecting the winding quality. While simple mechanical winding equipment improves winding efficiency to some extent, it suffers from drawbacks such as uneven wire arrangement, inability to accurately adjust winding tension, and inconvenient loading and unloading of winding reels. For example, uneven wire arrangement leads to low utilization of winding reel space, increasing subsequent transportation and storage costs; unstable winding tension can cause tensile deformation of the copper wire, affecting its physical properties; and difficulties in loading and unloading winding reels prolong equipment downtime and reduce overall production efficiency. Therefore, there is an urgent need to design an automatic copper wire winding system that can overcome the above problems. To this end, an automatic copper wire winding frame is proposed. Utility Model Content

[0003] The main purpose of this utility model is to provide a solution that can effectively address the problems in the background art.

[0004] To achieve the above objectives, the technical solution adopted by this utility model is as follows: an automatic copper wire take-up frame, comprising a frame, a take-up device mounted on the frame for fixing the take-up reel, and a drive motor connected to the take-up device. The feature is that it further comprises a wire laying device mounted on the frame, a tension adjusting device mounted on the wire laying device, a lifting device mounted on the frame for assisting in loading and unloading the take-up reel, and a controller electrically connected to the drive motor, the wire laying device, the tension adjusting device, and the lifting device. The tension adjusting device includes a fixed base mounted on the wire laying device, several support rods and movable wheels mounted on the fixed base, a fixed wheel mounted on the fixed base that cooperates with the movable wheels to prevent the copper wire from detaching, and a tension sensor for real-time detection and adjustment of the copper wire tension.

[0005] Preferably, the take-up device includes a fixed clamp on one side of the frame, a movable clamp on the other side of the frame, and a turntable connected to the movable clamp via a screw for adjusting the distance between the movable clamp and the fixed clamp.

[0006] Preferably, both the fixed clamp and the movable clamp are provided with a flange for fixing the take-up reel and a rotating shaft for rotating the flange.

[0007] Preferably, the clamp and the drive motor are connected by a pulley.

[0008] Preferably, the cable routing device includes a slide rail arranged horizontally on the frame, a slider arranged on the slide rail, and a driver for driving the slider to reciprocate.

[0009] Preferably, the lifting device includes a lifting frame, several connecting rods connected at one end to the lifting frame and at the other end to the frame, and a driver connected to the lifting frame for driving the lifting frame to move up and down.

[0010] Preferably, the lifting frame is provided with a slot for placing a take-up reel.

[0011] This invention has the following advantages: The reciprocating motion of the wire-laying device guides the copper wire along a preset path, ensuring even winding on the take-up reel and improving the density and quality of the winding. The tension adjustment device, with its fixed and movable wheels working together, prevents the copper wire from slipping off the movable wheel, improving the stability of the copper wire on the tension adjustment device. Furthermore, the tension of the copper wire can be detected and fed back in real time by a tension sensor, transmitting the sensed data to the controller. The controller adjusts the speed of the drive motor based on the data from the tension sensor, ensuring the tension value is controlled within a reasonable range and improving the take-up quality.

[0012] With the lifting device in place, when it is necessary to load or unload the take-up reel, the controller controls the drive of the lifting device to work, so that the drive drives the lifting frame to move up and down along the track of the connecting rod, and adjusts the lifting frame to a suitable height, making it convenient for operators to place the take-up reel on the lifting frame or remove it from the lifting frame, which greatly improves the convenience and efficiency of loading and unloading the take-up reel.

[0013] The slot design allows for accurate positioning of the take-up reel, preventing it from sliding or falling during lifting and lowering, thus further ensuring the safety of the take-up reel loading and unloading process. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0015] Figure 2 This is an overall front view of the present invention;

[0016] Figure 3 This is a schematic diagram of the wiring device structure of this utility model;

[0017] Figure 4 This is a schematic diagram of the tension adjustment device of this utility model;

[0018] Figure 5 This is a schematic diagram of the lifting device structure of this utility model.

[0019] Legend: 1. Frame; 2. Take-up device; 21. Fixed clamp; 22. Movable clamp; 23. Turntable; 24. Flange; 25. Shaft; 3. Drive motor; 4. Cable laying device; 41. Slide rail; 42. Slider; 43. Driver; 5. Tension adjustment device; 51. Fixed base; 52. Support rod; 53. Movable wheel; 54. Fixed wheel; 55. Tension sensor; 6. Lifting device; 61. Lifting frame; 62. Connecting rod; 7. Controller. Detailed Implementation

[0020] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0021] like Figure 1-5 As shown, an automatic copper wire take-up frame includes a frame 1, a take-up device 2 mounted on the frame 1 for fixing the take-up reel, and a drive motor 3 connected to the take-up device 2. The frame 1 is characterized by further including a wire laying device 4 mounted on the frame 1, a tension adjusting device 5 mounted on the wire laying device 4, a lifting device 6 mounted on the frame 1 for assisting in loading and unloading the take-up reel, and a controller 7 electrically connected to the drive motor 3, the wire laying device 4, the tension adjusting device 5, and the lifting device 6. The tension adjusting device 5 includes a fixed base 51 mounted on the wire laying device 4, several support rods 52 and movable wheels 53 mounted on the fixed base 51, and a fixed wheel mounted on the fixed base 51 that cooperates with the movable wheels 53 to prevent the copper wire from detaching. 54 and a tension sensor 55 for real-time detection and adjustment of copper wire tension; the reciprocating motion of the wire laying device 4 guides the copper wire to be arranged along a preset path, so that the copper wire can be evenly wound on the take-up reel, improving the density of the copper wire winding and the take-up quality; through the setting of the tension adjustment device 5, the fixed wheel 54 cooperates with the movable wheel 53 to prevent the copper wire from slipping off the movable wheel 53, improving the stability of the copper wire on the tension adjustment device 5; the tension of the copper wire can also be detected and fed back in real time by the tension sensor 55, and the sensed data is transmitted to the controller 7. The controller 7 adjusts the speed of the drive motor 3 according to the data transmitted by the tension sensor to ensure that the tension value is controlled within a reasonable range and improve the take-up quality.

[0022] In one embodiment, the take-up device 2 includes a fixed clamp 21 disposed on one side of the frame 1 and a movable clamp 22 disposed on the other side of the frame 1, and a turntable 23 connected to the movable clamp 22 via a screw for adjusting the distance between the movable clamp 22 and the fixed clamp 21; by rotating the turntable 23, the screw is driven to rotate, thereby realizing the movement of the movable clamp 22 on the frame 1, adjusting the distance between the movable clamp 22 and the fixed clamp 21 to accommodate take-up reels of different sizes and enhance the versatility of the equipment.

[0023] In one embodiment, both the fixed clamp 21 and the movable clamp 22 are provided with a flange 24 for fixing the take-up reel and a rotating shaft 25 for rotating the flange 24; the flange 24 can firmly fix the take-up reel and prevent the take-up reel from shaking or shifting during the take-up process; the rotating shaft 25 ensures that the flange 24 and the take-up reel can rotate flexibly, and cooperate with the drive motor 3 to realize the winding of copper wire.

[0024] In one embodiment, the fixed clamp 21 and the drive motor 3 are connected by a pulley 8; the pulley 8 transmission has the advantages of simple structure, smooth transmission and low noise, and can stably transmit the power of the drive motor 3 to the take-up device 2, ensuring the smooth operation of the take-up process.

[0025] In one embodiment, the wire laying device 4 includes a slide rail 41 horizontally arranged on the frame 1, a slider 42 arranged on the slide rail 41, and a driver 43 for driving the slider 42 to reciprocate; under the control of the controller 7, the driver 43 drives the slider 42 to reciprocate linearly on the slide rail 42, thereby driving the wire laying device 4 and the tension adjustment device 5 arranged on the slider 42 to move synchronously, so as to realize the uniform laying of copper wire on the take-up reel.

[0026] In one embodiment, the lifting device 6 includes a lifting frame 61, a plurality of connecting rods 62 connected at one end to the lifting frame 61 and at the other end to the frame 1, and a driver 43 connected to the lifting frame 61 for driving the lifting frame 61 to move up and down. With the lifting device 6, when it is necessary to load or unload the take-up reel, the controller 7 controls the driver 43 of the lifting device 6 to work, so that the driver 43 drives the lifting frame 61 to move up and down along the trajectory of the connecting rods 62, adjusting the lifting frame 61 to a suitable height, so that the operator can place the take-up reel on the lifting frame 61 or remove it from the lifting frame 61, which greatly improves the convenience and efficiency of loading and unloading the take-up reel.

[0027] In one embodiment, the lifting frame 61 is provided with a slot 611 for placing the take-up reel; the slot 611 can accurately position the take-up reel, preventing it from sliding or falling during lifting and lowering, and further ensuring the safety of the take-up reel loading and unloading process.

[0028] In one embodiment, the connection between the driver 43 and the slider 42 on the wiring device 4 can be achieved by setting the piston rod on the driver 43 inside the slide rail 41, and the slide rail 41 having a hollow structure, so that the slider 42 can be embedded in the slide rail 41 along the slide rail 41 and connected to the piston rod on the driver 43.

[0029] In use, the controller 7 first controls the driver 43 of the lifting device 6 to work, driving the lifting frame 61 to move downwards along the trajectory of the connecting rod 62, adjusting the lifting frame 61 to a suitable height so that the operator can place the take-up reel on the lifting frame 61. Then, according to the size of the take-up reel, the distance between the movable clamp 22 and the fixed clamp 21 is adjusted by rotating the turntable 23, and the take-up reel is installed on the flange 24 of the fixed clamp 21 and the movable clamp 22 to ensure that the take-up reel is firmly installed; and the controller 7 controls the lifting device 6 to descend to a suitable position; then, one end of the copper wire is passed through the two longitudinally arranged support rods 52 of the tension adjusting device 5 and placed on the transverse support rod 52, then passed through the movable wheel 53 and the fixed wheel 54, and then fixed on the take-up reel; under control The winding parameters are set on the controller 7, including the rotation speed of the drive motor 3, the reciprocating speed and stroke of the winding device 4, and the tension setting value of the tension adjustment device 5. When the controller 7 is started, the drive motor 3 starts to work, driving the fixed clamp 21 and winding reel of the winding device 2 to rotate through the pulley 8, and the winding begins. At the same time, under the control of the controller 7, the driver 43 of the winding device 4 drives the slider 42 to make reciprocating linear motion on the slide rail 41, so as to achieve uniform winding of copper wire on the winding reel. The tension sensor 55 of the tension adjustment device 5 detects and feeds back the tension of the copper wire in real time, and transmits the sensed data to the controller 7. The controller 7 adjusts the rotation speed of the drive motor 3 according to the data transmitted by the tension sensor to ensure stable tension during the winding of copper wire.

[0030] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. An automatic copper wire take-up frame, comprising a frame (1), a take-up device (2) mounted on the frame (1) for fixing a take-up reel, and a drive motor (3) connected to the take-up device (2), characterized in that: It also includes a wire laying device (4) mounted on the frame (1), a tension adjusting device (5) mounted on the wire laying device (4), a lifting device (6) mounted on the frame (1) for assisting in loading and unloading the take-up reel, and a controller (7) electrically connected to the drive motor (3), the wire laying device (4), the tension adjusting device (5) and the lifting device (6); the tension adjusting device (5) includes a fixed base (51) mounted on the wire laying device (4), several support rods (52) and movable wheels (53) mounted on the fixed base (51), a fixed wheel (54) mounted on the fixed base (51) and cooperating with the movable wheels (53) to prevent the copper wire from detaching, and a tension sensor (55) for real-time detection and adjustment of the copper wire tension.

2. The automatic copper wire take-up frame according to claim 1, characterized in that: The take-up device (2) includes a fixed clamp (21) on one side of the frame (1) and a movable clamp (22) on the other side of the frame (1), and a turntable (23) connected to the movable clamp (22) by a screw for adjusting the distance between the movable clamp (22) and the fixed clamp (21).

3. The automatic copper wire take-up frame according to claim 2, characterized in that: Both the fixed clamp (21) and the movable clamp (22) are provided with a flange (24) for fixing the take-up reel and a rotating shaft (25) for rotating the flange (24).

4. The automatic copper wire take-up frame according to claim 3, characterized in that: The fixed clamp (21) and the drive motor (3) are connected by a pulley (8).

5. The automatic copper wire take-up frame according to claim 1, characterized in that: The cable routing device (4) includes a slide rail (41) arranged laterally on the frame (1), a slider (42) arranged on the slide rail (41), and a driver (43) for driving the slider (42) to reciprocate.

6. The automatic copper wire take-up frame according to claim 1, characterized in that: The lifting device (6) includes a lifting frame (61), a number of connecting rods (62) with one end connected to the lifting frame (61) and the other end connected to the frame (1), and a driver (43) connected to the lifting frame (61) for driving the lifting frame (61) to move up and down.

7. The automatic copper wire take-up frame according to claim 6, characterized in that: The lifting frame (61) is provided with a slot (611) for placing the take-up reel.

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