Hydraulic moving extensible applicability integral formwork

Abstract

The utility model discloses a hydraulic moving extensible applicability integral formwork which comprises a moving support system, a suspension system and an auxiliary system, the suspension system is arranged on the moving support system, and the moving support system is provided with a supporting mechanism and a moving driving mechanism. The supporting mechanism is moved to the position near the lock chamber wall through the moving driving mechanism, and then the lock chamber wall is fixed through the suspension system for construction. The hydraulic movable extensible formwork is used for constructing the lock chamber wall, and the effect of improving construction efficiency and stability is achieved.

Description

Technical Field

[0001] This utility model relates to the field of building construction technology, and in particular to a hydraulically movable, expandable, and adaptable integral formwork. Background Technology

[0002] Gate wall construction plays a vital role in infrastructure development such as water conservancy projects. With the continuous expansion of project scale and the gradual increase in quality requirements, gate wall construction technology is also constantly evolving. Efficient and precise gate wall construction is crucial for ensuring the normal operation of water conservancy facilities and improving water resource utilization efficiency. It not only relates to the safety and stability of water conservancy projects but also has a positive impact on the regional ecological environment.

[0003] In previous gate wall construction, the traditional method for erecting the wall formwork was to use a piecemeal assembly method. This method required workers to assemble and splice the formwork piece by piece, consuming a significant amount of manpower for transporting, positioning, and securing the formwork. Furthermore, because each formwork piece needed to be handled individually, the entire construction process lacked systematicity and continuity, resulting in slow progress and difficulty in ensuring the accuracy and quality of the formwork assembly. In addition, this construction method demanded a high level of skill from the workers, requiring extensive experience to ensure accurate formwork installation.

[0004] However, the traditional method of using loosely assembled formwork for wall structures has significant drawbacks. Its low level of mechanization means that most work relies on manual labor, resulting in a labor-intensive and time-consuming construction process. This not only increases labor costs and construction time but may also lead to inconsistent construction quality due to human factors, thereby affecting the overall performance and service life of the gate wall. Utility Model Content

[0005] This application provides a hydraulically movable and expandable integral formwork, which is used to construct the gate chamber wall, thereby improving construction efficiency and stability.

[0006] This application provides a hydraulically movable, expandable, and adaptable integral mold frame, which adopts the following technical solution:

[0007] A hydraulically movable, expandable, and adaptable integral formwork includes a movable support system, a suspension system, and an auxiliary system. The suspension system is mounted on the movable support system. The movable support system is equipped with a support mechanism and a movable drive mechanism. The movable drive mechanism is used to move the support mechanism to the vicinity of the gate chamber wall, and then the suspension system is used to fix the gate chamber wall for construction.

[0008] By adopting the above technical solution, the present invention designs a hydraulic mobile expandable and applicable integral formwork frame, which can realize one-time installation and multiple cycle construction when in use, improves the degree of mechanization, reduces the labor and time costs of construction, makes the formwork frame more stable and reliable, and is simple and reliable to operate, with higher safety. The adoption of remote control and automatic monitoring improves the degree of intelligence, and at the same time has the advantages of strong versatility and good economy.

[0009] Preferably, the support mechanism includes at least two vertically arranged columns, a main beam spanning the top of the columns, and a connecting beam truss connecting adjacent columns, wherein the main beam and the columns form a frame structure.

[0010] By adopting the above technical solutions, the mobile support system is used as the suspension, support, adjustment and movement mechanism of the gate chamber wall formwork during use, so as to realize multiple cycles of construction with one installation of the formwork. The use of the prefabricated hydraulic mobile support system makes the stability and reliability stronger, and the frame structure formed by the main beam and the column enhances the overall stability of the formwork.

[0011] Preferably, multiple connecting beam trusses are provided, and the multiple connecting beam trusses are detachably connected to each other through fixed trusses.

[0012] By adopting the above technical solutions, the overall formwork can be flexibly assembled and disassembled during use, facilitating transportation and storage. At the same time, the number of connecting beam trusses can be adjusted as needed to adapt to different construction scenarios, enhancing the versatility and scalability of the formwork.

[0013] Preferably, the moving drive mechanism includes at least three movable pulleys disposed at the bottom of the column, the movable pulleys being rotatably connected to the bottom of the column via wheel frames.

[0014] By adopting the above technical solution, the entire formwork can be moved conveniently and flexibly with the help of movable pulleys during use, which improves the efficiency of formwork position adjustment during construction and thus enhances the convenience of gate wall construction.

[0015] Preferably, the suspension system includes a suspension beam mounted on the top of the main beam, a plurality of fixed suspension rods mounted on the suspension beam, a slide rail mounted on the main beam, a matching slider mounted on the bottom of the suspension beam, a hydraulic drive device inside the main beam, and the output end of the hydraulic drive device connected to the slider to drive the suspension beam to move laterally along the slide rail.

[0016] By adopting the above technical solution, during use, the hydraulic drive device can drive the slider to move the suspension beam laterally along the slide rail, thereby realizing flexible adjustment of the position of the suspension system, improving construction efficiency, and the operation is simple, reliable, and highly safe.

[0017] Preferably, the hydraulic drive device includes a hydraulic cylinder and a hydraulic rod, the hydraulic rod is fixedly connected to the slider, and the hydraulic cylinder is connected to an external hydraulic pump station through an oil pipe.

[0018] By adopting the above technical solution, during use, the hydraulic drive device composed of hydraulic cylinders and hydraulic rods, in conjunction with oil pipes connected to an external hydraulic pump station, enables the suspension beam of the suspension system to move laterally stably and reliably on the slide rails of the main beam, thereby improving the ease of operation and safety of the suspension system.

[0019] Preferably, the auxiliary system includes multiple inclined corner braces disposed between the column and the main beam, with both ends of the corner braces fixedly connected to the column and the main beam, respectively.

[0020] By adopting the above technical solution, when using the formwork, an inclined angle brace is installed between the column and the main beam and its two ends are fixed to the column and the main beam respectively. This can enhance the stability of the overall formwork, improve its load-bearing capacity and resistance to deformation, and make the formwork more stable and reliable during construction.

[0021] Preferably, one side of the main beam is also provided with multiple cantilever beams, which are fixed by welding.

[0022] By adopting the above technical solution, cantilever beams are used and welded for fixation during use. Combined with a mobile support system, suspension system and auxiliary system, the stability and reliability of the formwork are enhanced, the overall safety of the formwork is further improved, and the construction of the gate wall is facilitated.

[0023] In summary, this application has the following beneficial effects:

[0024] 1. This utility model designs a hydraulically movable, expandable, and applicable integrated formwork frame, which uses a prefabricated hydraulic movable support system as the suspension, support, adjustment, and movement mechanism for the gate chamber wall formwork. It can realize one-time installation of the formwork frame and multiple cycles of construction, thereby improving construction efficiency.

[0025] 2. The present invention provides a hydraulically movable, expandable, and adaptable integral formwork, which has strong stability and reliability, and can improve the quality and safety of gate wall construction;

[0026] 3. The present invention provides a hydraulically movable, expandable, and applicable integral formwork. The formwork has expandable characteristics, can be applied to the construction of gate chamber walls of different specifications, has good versatility, can be reused multiple times, and is economical. Attached Figure Description

[0027] Figure 1 This is a schematic diagram of the structure of an embodiment;

[0028] Figure 2 This is a top view of the suspension beam shown in the embodiment;

[0029] Explanation of reference numerals in the attached drawings: 1. Moving support system; 2. Suspension system; 21. Suspension beam; 22. Fixed hanger; 23. Slide rail; 24. Slider; 25. Hydraulic drive device; 251. Hydraulic cylinder; 252. Hydraulic rod; 3. Auxiliary system; 31. Angle brace; 4. Support mechanism; 41. Column; 42. Main beam; 43. Connecting beam truss; 5. Moving drive mechanism; 51. Moving pulley; 6. Fixed truss; 7. Cantilever beam. Detailed Implementation

[0030] The present invention will be further described in detail below with reference to the accompanying drawings. Identical components are indicated by the same reference numerals. It should be noted that the terms "front," "rear," "left," "right," "upper," "lower," "bottom," and "top" used in the following description refer to directions in the accompanying drawings, while the terms "inner" and "outer" refer to directions toward or away from the geometric center of a specific component, respectively.

[0031] This utility model discloses a hydraulically movable, expandable, and adaptable integral mold frame, such as... Figure 1 and Figure 2 As shown, the system includes a mobile support system 1, a suspension system 2, and an auxiliary system 3. The suspension system 2 is mounted on the mobile support system 1. The mobile support system 1 is equipped with a support mechanism 4 and a movement drive mechanism 5. This structural configuration allows the support mechanism 4 to be moved near the gate chamber wall using the movement drive mechanism 5, and then the suspension system 2 is used to fix the gate chamber wall for construction, achieving the beneficial effects of convenient construction and improved construction efficiency. This is because the mobile support system 1 can move flexibly and provide stable support, while the suspension system 2 can precisely fix the gate chamber wall formwork, making the entire construction process more orderly and efficient.

[0032] Specifically, the support structure 4 includes at least two vertically arranged columns 41, a main beam 42 spanning the top of the columns 41, and a connecting beam truss 43 connecting adjacent columns 41, forming a frame structure between the main beam 42 and the columns 41. The columns 41 are generally made of high-strength steel, are columnar in shape, have a smooth surface, and possess high strength and stability; square or round columns can be selected. For example, square columns can be used in the construction of some small gate chamber walls, while round columns may be chosen for large gate chamber walls due to their better compressive strength. The columns 41 are securely installed on the ground foundation by bolts or welding to ensure that they do not shift during construction. The main beam 42 is also made of high-strength steel, is long and narrow, and is installed on top of the columns 41, connected to the columns 41 by bolts or welding. The connection points are reinforced to ensure they can withstand larger loads. The connecting beam truss 43 is used to enhance the connection strength between the columns 41; it is generally composed of multiple steel beams connected by welding or bolts to form a truss structure. One end of the connecting beam truss 43 is connected to a column 41, and the other end is connected to an adjacent column 41. The connection is tight and stable, making the entire support structure 4 a solid whole. The combination logic of this frame structure is to use the columns 41 to provide vertical support, the main beam 42 to provide horizontal connection and load-bearing capacity, and the connecting beam truss 43 to further enhance the overall stability and rigidity, thereby effectively supporting the weight of the suspension system 2 and the gate chamber wall formwork, ensuring the safe progress of construction.

[0033] Specifically, multiple connecting beam trusses 43 are provided, and the multiple connecting beam trusses 43 are detachably connected to each other through fixed trusses 6. The fixed trusses 6 can be a frame structure composed of angle steel or channel steel. The connecting beam trusses 43 and the fixed trusses 6 are connected by bolts. This detachable connection method facilitates disassembly and transportation after construction, and also makes it convenient to reassemble and adjust according to different construction needs.

[0034] Specifically, the movable drive mechanism 5 includes at least three movable pulleys 51 mounted at the bottom of the column 41. The movable pulleys 51 are rotatably connected to the bottom of the column 41 via wheel frames. The movable pulleys 51 are generally made of rubber or metal. Rubber pulleys offer better shock absorption and anti-slip performance, while metal pulleys are more durable. The wheel frame is typically made of steel and is U-shaped or L-shaped. One end is fixedly connected to the bottom of the column 41, and the other end is connected to the movable pulley 51 via a bearing, allowing the movable pulley 51 to rotate flexibly. The installation of the movable pulleys 51 allows the entire support mechanism 4 to move freely on the ground, enabling construction personnel to easily move it near the gate chamber wall, greatly improving the flexibility and convenience of construction.

[0035] Specifically, the suspension system 2 includes a suspension beam 21 mounted on the top of the main beam 42, with multiple fixed hangers 22 on the suspension beam 21. A slide rail 23 is mounted on the main beam 42, and a matching slider 24 is mounted at the bottom of the suspension beam 21. A hydraulic drive device 25 is installed inside the main beam 42, and the output end of the hydraulic drive device 25 is connected to the slider 24 to drive the suspension beam 21 to move laterally along the slide rail 23. The suspension beam 21 is generally made of steel, is long and narrow, and has a smooth surface and a certain strength. The slide rail 23 is generally a long metal track installed on the top surface of the main beam 42, with a flat and smooth surface. The slider 24 is adapted to the slide rail 23, and is rectangular or trapezoidal in shape, with internal rollers or balls to reduce friction with the slide rail 23. The hydraulic drive device 25 includes a hydraulic cylinder 251 and a hydraulic rod 252. The hydraulic rod 252 is fixedly connected to the slider 24, and the hydraulic cylinder 251 is connected to an external hydraulic pump station via an oil pipe. When the hydraulic pump station supplies hydraulic oil to the hydraulic cylinder 251, the piston inside the hydraulic cylinder 251 pushes the hydraulic rod 252 to move, thereby causing the slider 24 to slide on the slide rail 23, which in turn causes the suspension beam 21 to move laterally along the slide rail 23. This suspension system 2 uses the suspension beam 21 and fixed suspension rod 22 to suspend the gate chamber wall formwork, and utilizes the hydraulic drive device 25 to achieve the lateral movement of the suspension beam 21, so as to precisely adjust the position of the gate chamber wall formwork and improve the accuracy and quality of construction.

[0036] Specifically, the hydraulic drive device 25 includes a hydraulic cylinder 251 and a hydraulic rod 252. The hydraulic rod 252 is fixedly connected to the slider 24, and the hydraulic cylinder 251 is connected to an external hydraulic pump station via an oil pipe. The hydraulic cylinder 251 generally consists of a cylinder body, piston, piston rod, and other components. The cylinder body is made of high-strength alloy steel, has good internal sealing performance, and can withstand high oil pressure. The hydraulic rod 252 is made of high-quality steel, and its surface is treated to have high smoothness and strength. One end of the hydraulic rod 252 is fixedly connected to the slider 24, and the connection is ensured to be firm by welding or bolting. The oil pipe is generally a high-pressure rubber hose, which has good flexibility and pressure resistance, and can deliver the hydraulic oil output from the hydraulic pump station to the hydraulic cylinder 251.

[0037] Specifically, the auxiliary system 3 includes multiple inclined corner braces 31 installed between the column 41 and the main beam 42. Each corner brace 31 is fixedly connected at both ends to the column 41 and the main beam 42, respectively. The corner braces 31 are typically made of steel beams or steel pipes and are installed at an incline between the column 41 and the main beam 42. One end of the corner brace 31 is connected to the column 41 by bolts or welding, and the other end is connected to the main beam 42, resulting in a tight and stable connection. The function of the corner braces 31 is to further enhance the stability of the support mechanism 4. They can share some of the load from the suspension system 2 and the gate chamber wall formwork, reducing the stress on the column 41 and the main beam 42, thereby improving the safety and reliability of the entire formwork.

[0038] Specifically, multiple cantilever beams 7 are also provided on one side of the main beam 42, and the cantilever beams 7 are fixed by welding. The cantilever beams 7 are generally made of steel beams and extend out of the main beam 42 in a cantilever shape. Their function is to provide an additional working platform for construction personnel or to provide support points for other equipment. The welded joints between the cantilever beams 7 and the main beam 42 undergo strict quality inspection to ensure their connection strength and stability.

[0039] Working Principle: This hydraulically movable, expandable, and adaptable integral formwork provides stable support through the support mechanism 4 of the movable support system 1. The frame structure composed of columns 41, main beams 42, and connecting beam trusses 43 can withstand large loads. The movable pulleys 51 of the movable drive mechanism 5 allow the formwork to move flexibly and adjust its position easily. The suspension system 2 drives the lateral movement of the suspension beams 21 and the formwork through the hydraulic drive device 25, achieving precise wall forming. The corner braces 31 of the auxiliary system 3 increase the stability of the formwork. The entire formwork adopts a prefabricated design, resulting in short assembly and disassembly times. It also features an expandable design structure, making it suitable for the construction of gate chamber walls of different heights and widths, demonstrating strong versatility. Furthermore, the formwork can be reused multiple times, offering good economic efficiency and significantly improving the efficiency and quality of gate wall construction while reducing labor costs. Compared to traditional scattered support and assembly methods, this represents a significant improvement and enhancement.

[0040] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A hydraulically movable, expandable, and adaptable integral mold frame, characterized in that: The system includes a mobile support system (1), a suspension system (2), and an auxiliary system (3). The suspension system (2) is mounted on the mobile support system (1). The mobile support system (1) is equipped with a support mechanism (4) and a mobile drive mechanism (5). The support mechanism (4) is moved to the vicinity of the gate chamber wall by the mobile drive mechanism (5), and the suspension system (2) is used to fix the gate chamber wall for construction.

2. The hydraulically movable, expandable, and adaptable integral mold frame according to claim 1, characterized in that: The support mechanism (4) includes at least two vertically arranged columns (41), a main beam (42) spanning the top of the columns (41), and a connecting beam truss (43) connecting adjacent columns (41), wherein the main beam (42) and the columns (41) form a frame structure.

3. The hydraulically movable, expandable, and adaptable integral mold frame according to claim 2, characterized in that: Multiple connecting beam trusses (43) are provided, and the multiple connecting beam trusses (43) are detachably connected to each other through fixed trusses (6).

4. The hydraulically movable, expandable, and adaptable integral mold frame according to claim 1, characterized in that: The moving drive mechanism (5) includes at least three moving pulleys (51) disposed at the bottom of the column (41), and the moving pulleys (51) are rotatably connected to the bottom of the column (41) through wheel frames.

5. The hydraulically movable, expandable, and adaptable integral mold frame according to claim 1, characterized in that: The suspension system (2) includes a suspension beam (21) set on the top of the main beam (42), a plurality of fixed hangers (22) set on the suspension beam (21), a slide rail (23) set on the main beam (42), a matching slider (24) set at the bottom of the suspension beam (21), a hydraulic drive device (25) is provided inside the main beam (42), and the output end of the hydraulic drive device (25) is connected to the slider (24) to drive the suspension beam (21) to move laterally along the slide rail (23).

6. The hydraulically movable, expandable, and adaptable integral mold frame according to claim 5, characterized in that: The hydraulic drive device (25) includes a hydraulic cylinder (251) and a hydraulic rod (252). The hydraulic rod (252) is fixedly connected to the slider (24), and the hydraulic cylinder (251) is connected to an external hydraulic pump station through an oil pipe.

7. The hydraulically movable, expandable, and adaptable integral mold frame according to claim 1, characterized in that: The auxiliary system (3) includes multiple inclined corner braces (31) arranged between the column (41) and the main beam (42), with the two ends of the corner braces (31) being fixedly connected to the column (41) and the main beam (42) respectively.

8. A hydraulically movable, expandable, and adaptable integral mold frame according to claim 2, characterized in that: A plurality of cantilever beams (7) are also provided on one side of the main beam (42), and the cantilever beams (7) are fixed by welding.

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