Electromagnet structure capable of improving performance consistency

By setting a mating platform and a limiting surface in the electromagnet structure of the proportional control valve of the CDC vibration damper, the problem of consistency in testing and processing was solved, stable installation and sealing were achieved, and the consistency of product performance and the influence of electromagnetic force were improved.

CN224263877UActive Publication Date: 2026-05-19NINGBO YUNWO INTELLIGENT CONTROL TECHNOLOGY CO LTD +1
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
NINGBO YUNWO INTELLIGENT CONTROL TECHNOLOGY CO LTD
Filing Date
2025-06-17
Publication Date
2026-05-19

AI Technical Summary

Technical Problem

The existing CDC vibration damper proportional control valve has difficulties in the consistency of the coil inner diameter magnetic circuit structure in terms of processing and testing, resulting in unstable performance.

Method used

An electromagnet structure was designed. By setting a mating platform and a limiting surface between the outer shell and the magnetic sleeve assembly, and setting a process groove on the sleeve, the stable installation and testing of the magnetic sleeve assembly can be achieved, friction can be reduced, and assembly stability and sealing performance can be improved.

Benefits of technology

This improved the testing consistency and processing convenience of the proportional control valve for CDC vibration dampers, enhanced the influence of electromagnetic force, and improved the consistency and stability of product performance.

✦ Generated by Eureka AI based on patent content.

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Abstract

An electromagnet structure capable of improving performance consistency comprises an outer shell and a flux sleeve assembly, the flux sleeve assembly comprises a sleeve, a mounting hole is formed in the outer shell, the flux sleeve assembly is arranged in the mounting hole in a matched mode, a first matching table is arranged on the outer side of the sleeve, and the inner side of the outer shell extends in the direction close to the sleeve to form a second matching table; the first matching table and the second matching table are arranged in an interference fit mode, and the flux sleeve assembly is fixedly arranged in the outer shell. Compared with the prior art, the first matching table is arranged in the outer shell, the second matching table is arranged on the sleeve of the flux sleeve assembly, and the first matching table and the second matching table are matched in an abutting mode, so that the flux sleeve assembly can be well arranged in the outer shell and can completely avoid a shielding object in the space in the detection process; and processing and detection are convenient.
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Description

Technical Field

[0001] This utility model relates to the technical field of CDC vibration dampers, and in particular to an electromagnet structure for improving performance consistency. Background Technology

[0002] Currently, there are two types of magnetic circuit structures for the inner diameter of the coil in CDC vibration damper proportional control valve products on the market: one is a component structure that is press-fitted and welded after machining, which mainly has the disadvantage of relatively high processing costs; the other is an integral structure with a cut groove. Because the inclined surface of the magnetic circuit groove is obstructed inside the housing and the space is narrow, the radial and axial dimensions are more difficult to detect, which poses a risk of inconsistent processing and inspection. Since the inclined surface of this groove has a significant impact on the electromagnetic force of the product, the consequence is an impact on the consistency of the CDC vibration damper proportional control valve, ultimately reducing the performance of the CDC proportional control valve. Utility Model Content

[0003] To address the shortcomings and defects of existing technologies, this invention provides an electromagnet structure that improves performance consistency. To achieve the goal of improving detection consistency, this invention provides the following technical solution.

[0004] An electromagnet structure for improving performance consistency includes an outer shell and a magnetic sleeve assembly. The magnetic sleeve assembly includes a sleeve. The outer shell has a mounting hole. The magnetic sleeve assembly is fitted into the mounting hole. The outer side of the sleeve has a first mating platform. The inner side of the outer shell extends towards the sleeve and has a second mating platform. The first mating platform and the second mating platform are interference-fitted. The magnetic sleeve assembly is fixedly installed in the outer shell.

[0005] Compared with the prior art, this utility model has a first mating platform in the outer shell and a second mating platform on the sleeve of the magnetic sleeve assembly. Through the abutting and mating of the first and second mating platforms, the magnetic sleeve assembly can be well set in the outer shell, and can completely avoid obstructions in space during the testing process, which is convenient for processing and testing.

[0006] Furthermore, the first mating platform is provided with a first limiting surface and a first radial surface, and the second mating platform is provided with a second limiting surface and a second radial surface. The first mating platform and the second mating platform are configured to be interference fit, which means that the first limiting surface and the second limiting surface abut against each other, and the first radial surface is configured to be ...

[0007] Through the above improvements, a first limiting surface and a radial surface are provided on the first mating platform, and a second limiting surface and an abutting surface are provided on the second mating platform. The first limiting surface abuts against the second limiting surface, and the first radial surface is mated with the outer wall of the sleeve, while the second radial surface abuts against the inner wall of the outer shell. This improves the mating effect between the first mating platform and the second mating platform and enhances the stability of the assembly.

[0008] Furthermore, the magnetic sleeve assembly includes an armature and a front yoke disposed within the sleeve. A rear bearing is disposed between the armature and the sleeve. An assembly groove is disposed within the sleeve. The rear bearing is installed within the assembly groove, and the outer wall of the rear bearing is fitted with the side wall of the assembly groove.

[0009] Through the above improvements, the magnetic sleeve assembly is equipped with an armature and a front yoke. The rear bearing between the armature and the sleeve can reduce friction, provide support, and keep the center position of the armature stable.

[0010] Furthermore, a front bearing is provided between the armature and the front yoke sleeve. The front bearing is sleeved on the outer wall of the armature near the front yoke sleeve, and the outer wall of the front bearing abuts against the inner wall of the front yoke sleeve.

[0011] Through the above improvements, a front bearing is provided between the armature and the front yoke sleeve, which can improve the connection firmness and sealing.

[0012] Furthermore, a third limiting surface is provided inside the sleeve, and a fourth limiting surface is provided on the front yoke sleeve. The front yoke sleeve is disposed inside the sleeve, and the third limiting surface abuts against the fourth limiting surface.

[0013] Through the above improvements, a third limiting surface is provided inside the sleeve, and a fourth limiting surface is provided on the front yoke sleeve. The third limiting surface and the fourth limiting surface abut against each other, so that the front yoke sleeve can be set more stably inside the sleeve, preventing shaking during use.

[0014] Furthermore, a mating cavity is formed between the first mating platform and the sleeve, and a sealing ring is fixedly disposed in the mating cavity. One end of the sealing ring abuts against the outer wall of the sleeve, and the other end abuts against the first mating platform.

[0015] Through the above improvements, a sealing ring is installed between the first mating platform and the sleeve, which can improve the reliability of the seal between the outer shell and the sleeve.

[0016] Furthermore, the outer wall of the sleeve is provided with a process groove in the radial direction.

[0017] With the above improvements, the process tank can be easily processed and inspected.

[0018] Furthermore, a mounting groove is provided on the end of the outer shell away from the magnetic sleeve assembly.

[0019] With the above improvements, mounting slots are provided on the outer casing, which facilitates installation with other components and improves the stability during installation. Attached Figure Description

[0020] Figure 1 A schematic diagram of the overall exploded structure of an electromagnet structure designed to improve performance consistency;

[0021] Figure 2 A top-view structural diagram of an electromagnet structure designed to improve performance consistency;

[0022] Figure 3 This is a cross-sectional schematic diagram of an electromagnet structure designed to improve performance consistency.

[0023] The components are as follows: 1. Outer shell; 1.1. Mounting hole; 1.2. First mating platform; 1.21. First limiting surface; 1.22. First radial surface; 1.23. Mating cavity; 1.3. Mounting groove; 2. Magnetic sleeve assembly; 2.1. Sleeve; 2.11. Assembly groove; 2.12. Third limiting surface; 2.2. Second mating platform; 2.21. Second limiting surface; 2.22. Second radial surface; 2.3. Armature; 2.4. Front yoke sleeve; 2.41. Fourth limiting surface; 2.5. Process groove; 3. Rear bearing; 4. Front bearing; 5. Sealing ring. Detailed Implementation

[0024] The present invention will be further described below with reference to the accompanying drawings and specific embodiments.

[0025] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0026] like Figures 1 to 3The electromagnet structure shown includes an outer shell 1 and a magnetic sleeve assembly 2. The magnetic sleeve assembly 2 includes a sleeve 2.1. The outer shell 1 has a mounting hole 1.1. The magnetic sleeve assembly 2 is fitted inside the mounting hole 1.1. A first mating platform 1.2 is provided on the outer side of the sleeve 2.1. A second mating platform 2.2 extends from the inner side of the outer shell 1 toward the sleeve 2.1. The first mating platform 1.2 and the second mating platform 2.2 are abutted and fitted together. The magnetic sleeve assembly 2 is fixedly installed inside the outer shell 1.

[0027] An installation groove 1.3 is provided on the end of the outer shell 1 away from the magnetic sleeve assembly 2, which facilitates installation with other components and improves the stability during installation.

[0028] The outer wall of the sleeve 2.1 is recessed in the radial direction to form a process groove 2.5, which facilitates processing and inspection.

[0029] The first mating platform 1.2 is provided with a first limiting surface 1.21 and a first radial surface 1.22, and the second mating platform 2.2 is provided with a second limiting surface 2.21 and a second radial surface 2.22. The first mating platform 1.2 and the second mating platform 2.2 are configured with an interference fit, specifically, the first limiting surface 1.21 and the second limiting surface 2.21 abut against each other, and the first radial surface 1.22 is configured with a small clearance fit with the outer wall of the sleeve 2.1, and the second radial surface 2.22 is configured with a small clearance fit with the inner wall of the outer shell 1. This improves the fit effect between the first mating platform 1.2 and the second mating platform 2.2 and improves the stability of the assembly.

[0030] A mating cavity 1.23 is formed between the first mating platform 1.2 and the sleeve 2.1. A sealing ring 5 is fixedly installed in the mating cavity 1.23. One end of the sealing ring 5 abuts against the outer wall of the sleeve 2.1, and the other end abuts against the first mating platform 1.2, which can improve the reliability of the seal between the outer shell 1 and the sleeve 2.1.

[0031] The magnetic sleeve assembly 2 includes an armature 2.3 and a front yoke 2.4 disposed within a sleeve 2.1. A rear bearing 3 is disposed between the armature 2.3 and the sleeve 2.1. An assembly groove 2.11 is disposed within the sleeve 2.1. The rear bearing 3 is installed within the assembly groove 2.11, and the outer wall of the rear bearing 3 is fitted with the side wall of the assembly groove 2.11. The rear bearing 3 disposed between the armature 2.3 and the sleeve 2.1 can reduce friction, provide support, and keep the center position of the armature 2.3 stable.

[0032] A front bearing 4 is provided between the armature 2.3 and the front yoke 2.4 by a snap-fit ​​connection. The front bearing 4 is provided on the outer wall of the armature 2.3 near the front yoke 2.4 by a sleeve connection, and the outer wall of the front bearing 4 abuts against the inner wall of the front yoke 2.4. The front bearing 4 can improve the connection firmness and sealing performance.

[0033] A third limiting surface 2.12 is provided inside the sleeve 2.1, and a fourth limiting surface 2.41 is provided on the front yoke 2.4. The third limiting surface 2.12 and the fourth limiting surface 2.41 abut against each other, so that the front yoke 2.4 is set relatively stably inside the sleeve 2.1, preventing it from shaking during use.

[0034] The above are merely preferred embodiments of this utility model. The protection scope of this utility model is not limited to the above embodiments. All technical solutions falling within the scope of this utility model's concept are within its protection scope. It should be noted that for those skilled in the art, any improvements and modifications made without departing from the principle of this utility model should also be considered within its protection scope.

Claims

1. An electromagnet structure for improving performance consistency, characterized in that: The device includes an outer shell (1) and a magnetic sleeve assembly (2). The magnetic sleeve assembly (2) includes a sleeve (2.1). The outer shell (1) has a mounting hole (1.1). The magnetic sleeve assembly (2) is fitted inside the mounting hole (1.1). A first mating platform (1.2) is provided on the outer side of the sleeve (2.1). A second mating platform (2.2) extends from the inner side of the outer shell (1) toward the sleeve (2.1). The first mating platform (1.2) and the second mating platform (2.2) are interference-fitted. The magnetic sleeve assembly (2) is fixedly installed inside the outer shell (1).

2. The electromagnet structure for improving performance consistency according to claim 1, characterized in that: The first mating platform (1.2) is provided with a first limiting surface (1.21) and a first radial surface (1.22), and the second mating platform (2.2) is provided with a second limiting surface (2.21) and a second radial surface (2.22). The first mating platform (1.2) and the second mating platform (2.2) are configured with an interference fit, which means that the first limiting surface (1.21) and the second limiting surface (2.21) abut against each other, and the first radial surface (1.22) is configured with a small clearance fit with the outer wall of the sleeve (2.1), and the second radial surface (2.22) abuts against the inner wall of the outer shell (1).

3. The electromagnet structure for improving performance consistency according to claim 1, characterized in that: The magnetic sleeve assembly (2) includes an armature (2.3) and a front yoke (2.4) disposed in the sleeve (2.1). A rear bearing (3) is disposed between the armature (2.3) and the sleeve (2.1). An assembly groove (2.11) is disposed in the sleeve (2.1). The rear bearing (3) is installed in the assembly groove (2.11), and the outer wall of the rear bearing (3) is fitted with the side wall of the assembly groove (2.11).

4. The electromagnet structure for improving performance consistency according to claim 3, characterized in that: A front bearing (4) is provided between the armature (2.3) and the front yoke (2.4). The front bearing (4) is sleeved on the outer wall of the armature (2.3) near the front yoke (2.4), and the outer wall of the front bearing (4) abuts against the inner wall of the front yoke (2.4).

5. The electromagnet structure for improving performance consistency according to claim 3, characterized in that: The sleeve (2.1) is provided with a third limiting surface (2.12), and the front yoke (2.4) is provided with a fourth limiting surface (2.41). The front yoke (2.4) is disposed inside the sleeve (2.1), and the third limiting surface (2.12) abuts against the fourth limiting surface (2.41).

6. The electromagnet structure for improving performance consistency according to claim 1, characterized in that: A mating cavity (1.23) is formed between the first mating platform (1.2) and the sleeve (2.1). A sealing ring (5) is fixedly installed in the mating cavity (1.23). One end of the sealing ring (5) abuts against the outer wall of the sleeve (2.1), and the other end abuts against the first mating platform (1.2).

7. The electromagnet structure for improving performance consistency according to claim 1, characterized in that: The outer wall of the sleeve (2.1) is provided with a process groove (2.5) in the radial direction.

8. The electromagnet structure for improving performance consistency according to claim 1, characterized in that: The outer casing (1) has a mounting groove (1.3) on the end away from the magnetic sleeve assembly (2).