Multi-groove ultrasonic cleaning machine

Abstract

The utility model relates to a multi-groove ultrasonic cleaning machine. A station installation area which is transversely and horizontally distributed is arranged in a machine frame. A feeding station, a spraying cleaning station, an ultrasonic rinsing station, a compressed air water blowing station, a hot air drying station, a vacuum drying station, a cold air cooling station and a discharging station are sequentially arranged in the station mounting area from upstream to downstream. A first guide rail and a second guide rail are arranged above the station mounting area; the basket hoisting device is mounted on the first guide rail and the second guide rail; the lifting basket hoisting device is used for hoisting a lifting basket and placing the lifting basket on a spray cleaning station, an ultrasonic rinsing station, a compressed air water blowing station, a hot air drying station, a vacuum drying station or a cold air cooling station. The multi-groove ultrasonic cleaning machine is high in integration degree and capable of achieving the working procedures of cleaning, ultrasonic rinsing, water blowing, drying, drying, cooling and the like of workpieces at the same time, and the cleaning efficiency of the workpieces is improved.

Description

Technical Field

[0001] This utility model relates to the field of cleaning equipment technology, and in particular to a multi-tank ultrasonic cleaning machine. Background Technology

[0002] Ultrasonic cleaning machines are widely used in the cleaning of mechanical workpieces. After processing, mechanical workpieces (hereinafter referred to as workpieces) need to be cleaned to remove stains from their surfaces. Ultrasonic cleaning machines have the advantages of good cleaning effect and high cleaning efficiency, and therefore are used in the workpiece cleaning process.

[0003] Existing ultrasonic cleaning machines typically only have one or more cleaning tanks with built-in ultrasonic devices. Therefore, existing ultrasonic cleaning machines can only perform the cleaning process of the workpiece. After cleaning, the workpiece needs to be transferred to other equipment for drying and cooling. It can be seen that existing ultrasonic cleaning machines have a low degree of integration, and the workpiece needs to be transferred between different devices, which affects the overall cleaning efficiency of the workpiece. Utility Model Content

[0004] Based on the above description, this utility model provides a multi-tank ultrasonic cleaning machine to solve the technical problem that existing ultrasonic cleaning machines have a low degree of integration, requiring workpieces to be transferred between different devices for processing, which in turn affects the overall cleaning efficiency of the workpieces.

[0005] The technical solution of this utility model to solve the above-mentioned technical problems is as follows:

[0006] A multi-tank ultrasonic cleaning machine includes: a frame, a feeding station, a spray cleaning station, an ultrasonic rinsing station, a compressed air blowing station, a hot air drying station, a vacuum drying station, a cold air cooling station, a discharging station, and a basket hoisting device.

[0007] The frame is provided with horizontally distributed workstation installation areas;

[0008] The workstation installation area is arranged sequentially from upstream to downstream as follows: loading workstation, spray cleaning workstation, ultrasonic rinsing workstation, compressed air water blowing workstation, hot air drying workstation, vacuum drying workstation, cold air cooling workstation, and unloading workstation.

[0009] A first guide rail and a second guide rail are provided above the workstation installation area. The first guide rail and the second guide rail are set on the same plane and are parallel to each other. The basket lifting device is installed on the first guide rail and the second guide rail. The basket lifting device is used to lift the basket and place it in the spray cleaning station, ultrasonic rinsing station, compressed air blowing station, hot air drying station, vacuum drying station or cold air cooling station.

[0010] Based on the above technical solution, the present invention can be further improved as follows.

[0011] Furthermore: at least one set of the spray cleaning station and the ultrasonic rinsing station is provided, and each set includes one spray cleaning station and one ultrasonic rinsing station; the spray cleaning station in each set is located upstream of the ultrasonic rinsing station.

[0012] Further: The basket lifting device includes: a longitudinal beam, a first rack, a first motor, a first gear, a first base plate, a second motor, a second gear, a slide rail, a slider, a handle, a first roller, a second roller, a third roller, and a fourth roller;

[0013] The first substrate has a through hole running vertically through it, and the longitudinal beam is disposed within the through hole;

[0014] The first rack is parallel to the longitudinal beam and is fixed to the longitudinal beam; the first motor is mounted on the first base plate, and the first gear is mounted on the output end of the first motor; the first gear meshes with the first rack.

[0015] The slide rail is parallel to the longitudinal beam and is fixed to the longitudinal beam; the slider is fixed to the first base plate and the slide rail is fitted inside the slider.

[0016] The handle is fixedly connected to the lower end of the longitudinal beam, and the handle is used for hoisting the basket;

[0017] The second motor is mounted on the first base plate, and the second gear is mounted on the output end of the second motor. The second gear meshes with a horizontally arranged second rack. The second rack is arranged parallel to the first guide rail and the second guide rail.

[0018] The first roller, the second roller, the third roller, and the fourth roller are respectively mounted on the lower end of the first substrate via roller mounting bases; the first roller and the second roller are arranged on the same straight line; the third roller and the fourth roller are arranged on the same straight line.

[0019] The first roller and the second roller are mounted on the first guide rail; the third roller and the fourth roller are mounted on the second guide rail.

[0020] Furthermore: the handle includes: a second base plate, a first claw, a second claw, a third claw, and a fourth claw;

[0021] The second substrate is fixed to the lower end of the longitudinal beam;

[0022] The first claw, the second claw, the third claw, and the fourth claw are fixed to the lower end of the second substrate;

[0023] The first, second, third, and fourth claws are configured as hook-shaped structures to match the basket.

[0024] Furthermore, the loading and unloading stations are equipped with conveyor roller conveyors.

[0025] Compared with the prior art, the technical solution of this utility model has the following beneficial technical effects:

[0026] The multi-tank ultrasonic cleaning machine provided by this utility model has the following stations arranged sequentially from upstream to downstream: a loading station, a spray cleaning station, an ultrasonic rinsing station, a compressed air blowing station, a hot air drying station, a vacuum drying station, a cold air cooling station, and a unloading station. This multi-tank ultrasonic cleaning machine has a high degree of integration, enabling simultaneous cleaning, ultrasonic rinsing, blowing, drying, and cooling of workpieces, significantly improving the cleaning efficiency.

[0027] Furthermore, the multi-tank ultrasonic cleaning machine provided by this utility model achieves the vertical movement of the longitudinal beam through the coordinated action of a first motor, a first gear, and a first rack, which in turn drives the basket to complete the lifting action. The horizontal movement of the first base plate and the longitudinal beam is achieved through the coordinated action of a second motor, a second gear, and a second rack, with the longitudinal beam driving the basket to complete the horizontal movement via a handle. Through these vertical and horizontal movements, the basket can be transported to the corresponding cleaning tank of the ultrasonic cleaning machine, further improving the cleaning efficiency of the workpiece. Attached Figure Description

[0028] Figure 1 This is a schematic diagram of the structure of a multi-tank ultrasonic cleaner provided in an embodiment of the present invention;

[0029] Figure 2 A schematic diagram of the basket lifting device provided in this embodiment of the utility model;

[0030] Figure 3 A schematic diagram of the first roller and the second roller provided in an embodiment of this utility model.

[0031] The attached diagram lists the components represented by each number as follows:

[0032] 1-Longitudinal beam, 2-First rack, 3-First motor, 4-First gear, 5-First base plate, 6-Second motor, 7-Second gear, 8-Slide rail, 9-Slider, 10-Handle, 101-First chuck, 102-Second chuck, 103-Third chuck, 105-Second base plate, 11-First roller, 12-Second roller, 13-Third roller, 15-Roller mounting base, 16-First motor mounting base, 17-Reinforcement Rib, 18-First guide rail, 19-Second guide rail, 20-Second rack, 21-First guide beam, 30-Basket lifting device, 1000-Frame, 1001-Loading station, 1002-Spray cleaning station, 1003-Ultrasonic rinsing station, 1004-Compressed air water blowing station, 1005-Hot air drying station, 1006-Vacuum drying station, 1007-Cold air cooling station, 1008-Unloading station. Detailed Implementation

[0033] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. Embodiments of this utility model are shown in the drawings. However, this utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that the disclosure of this utility model will be more thorough and complete.

[0034] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.

[0035] It is understood that spatial relation terms such as "below," "under," "below," "below," "above," "above," etc., can be used here to describe the relationship between one element or feature shown in the figure and other elements or features. It should be understood that, in addition to the orientation shown in the figure, spatial relation terms also include different orientations of the device in use and operation. For example, if the device in the figure is flipped, the element or feature described as "below" or "below" of the other element or feature will be oriented "above" the other element or feature. Therefore, the exemplary terms "below" and "below" can include both upper and lower orientations. Furthermore, the device may also include other orientations (e.g., rotated 90 degrees or other orientations), and the spatial descriptive terms used herein will be interpreted accordingly.

[0036] It should be noted that when one element is considered to be "connected" to another element, it can be directly connected to the other element, or connected to the other element through an intermediary element.

[0037] When used herein, the singular forms of “a,” “an,” and “the” may also include the plural forms unless the context clearly indicates otherwise. It should also be understood that the terms “comprising,” “including,” or “having,” etc., specify the presence of the stated feature, whole, step, operation, component, part, or combination thereof, but do not preclude the possibility of the presence or addition of one or more other features, wholes, steps, operations, components, parts, or combinations thereof.

[0038] See Figure 1 This utility model provides a multi-tank ultrasonic cleaning machine, which mainly includes: a frame 1000, a loading station 1001, a spray cleaning station 1002, an ultrasonic rinsing station 1003, a compressed air water blowing station 1004, a hot air drying station 1005, a vacuum drying station 1006, a cold air cooling station 1007, a unloading station 1008, and a basket lifting device 30. The frame 1000 has horizontally distributed station installation areas, which are arranged sequentially from upstream to downstream as the loading station 1001, spray cleaning station 1002, ultrasonic rinsing station 1003, compressed air water blowing station 1004, hot air drying station 1005, vacuum drying station 1006, cold air cooling station 1007, and unloading station 1008. The system includes at least one set of spray cleaning station 1002 and ultrasonic rinsing station 1003, with each set comprising one spray cleaning station 1002 and one ultrasonic rinsing station 1003; the spray cleaning station 1002 in each set is located upstream of the ultrasonic rinsing station 1003. The loading station 1001 and unloading station 1008 are equipped with conveyor rollers, and the cold air cooling station 1007 is also equipped with a conveying pipe for transporting the basket containing the workpiece to the unloading station 1008. The spray cleaning station 1002 is equipped with multiple high-pressure rinsing nozzles; the ultrasonic rinsing station 1003 is equipped with multiple ultrasonic cleaning devices; the compressed air blowing station 1004 is equipped with a compressed air dehydration device; the hot air drying station 1005 is equipped with multiple hot air blowing manifolds; the vacuum drying station 1006 is equipped with a vacuum drying chamber; and the cold air cooling station 1007 is equipped with a cold air blowing manifold. The equipment used in the above stations are all mature products on the market, and their specific structures will not be described in detail here.

[0039] Above the workstation installation area are a first guide rail and a second guide rail 19. The first guide rail and the second guide rail 19 are set on the same plane and are parallel to each other. The distribution direction of the first guide rail and the second guide rail 19 is the same as the distribution direction of the workstation installation area. A basket lifting device 30 is installed on the first guide rail and the second guide rail 19. The basket lifting device 30 is used to lift the basket and place it in the spray cleaning station 1002, the ultrasonic rinsing station 1003, the compressed air blowing station 1004, the hot air drying station 1005, the vacuum drying station 1006, or the cold air cooling station 1007.

[0040] See Figure 1 and Figure 2 The basket lifting device 30 provided in this embodiment of the present invention includes: a longitudinal beam 1, a first rack 2, a first motor 3, a first motor mounting base 16, a first gear 4, a first base plate 5, a second motor 6, a second motor mounting base, a second gear 7, a slide rail 8, a slider 9, a handle 10, a reinforcing rib 17, a first roller 11, a second roller 12, a third roller 13, and a fourth roller. The first base plate 5 has a through hole extending vertically, and the longitudinal beam 1 is disposed within the through hole. The shape of the through hole matches the longitudinal beam 1, and the size of the through hole should not be too large, allowing the longitudinal beam 1 to pass through smoothly without generating excessive sway. The first rack 2 is parallel to the longitudinal beam 1, meaning that both the first rack 2 and the longitudinal beam 1 are longitudinally arranged, and the first rack 2 is fixed to the longitudinal beam 1.

[0041] The first motor 3 is mounted on the first base plate 5 via the first motor mounting base 16, and the first gear 4 is mounted on the output end of the first motor 3. The first gear 4 meshes with the first rack 2. The first motor 3 is a geared motor. During operation, the first motor 3 drives the first gear 4 to rotate synchronously. During rotation, the first gear 4 drives the first rack 2 to move up and down, and the first rack 2 drives the longitudinal beam 1 to move up and down synchronously. The slide rail 8 is parallel to the longitudinal beam 1, that is, the slide rail 8 is arranged longitudinally and is fixed on the longitudinal beam 1. The slider 9 is fixed on the first base plate 5, and the slide rail 8 is fitted into the slider 9. The purpose of setting the slide rail 8 and the slider 9 is to prevent the longitudinal beam 1 from falling off.

[0042] The handle 10 is fixedly connected to the lower end of the longitudinal beam 1, and the handle 10 is used for hoisting the basket. The reinforcing rib 17 is fixedly connected to both the longitudinal beam 1 and the handle 10 to increase the reliability of the connection between the handle 10 and the lower end of the longitudinal beam 1.

[0043] The second motor 6 is mounted on the first base plate 5 via a second motor 6 mounting bracket. The second gear 7 is mounted on the output end of the second motor 6 and meshes with the horizontally arranged second rack 20. The second motor 6 is a geared motor. During operation, the second motor 6 drives the second gear 7 to rotate synchronously. Since the second rack 20 is fixed, the second gear 7 moves linearly along the second rack 20 in the horizontal direction during rotation. The second gear 7 drives the first base plate 5 to move horizontally through the second motor 6.

[0044] The first roller 11, the second roller 12, the third roller 13, and the fourth roller are respectively mounted on the lower end of the first base plate 5 via roller mounting seats 15. The first roller 11 and the second roller 12 are arranged on the same straight line, and the third roller 13 and the fourth roller are also arranged on the same straight line. The first gear 4, the second gear 7, the third gear, and the fourth gear are symmetrically arranged. The first roller 11 and the second roller 12 are mounted on the first guide rail 18 and move linearly along the first guide rail 18; the third roller 13 and the fourth roller are mounted on the second guide rail 19 and move linearly along the second guide rail 19. The distribution direction of the first guide rail 18 and the second guide rail 19 is parallel to the distribution direction of the second rack 20.

[0045] See Figure 1 and Figure 2 The working process of the basket lifting device is as follows: During operation, the first motor 3 drives the first gear 4 to rotate synchronously. The first gear 4, in turn, drives the first rack 2 to move up and down. The first rack 2 drives the longitudinal beam 1 to move up and down synchronously. The longitudinal beam 1 then drives the handle 10 to move up and down synchronously. The handle 10 hooks the basket and moves it up and down synchronously. During operation, the second motor 6 drives the second gear 7 to rotate synchronously. Since the second rack 20 is fixed, the second gear 7 moves linearly along the second rack 20 in the horizontal direction during rotation. The second gear 7, through the second motor 6, drives the first base plate 5 to move horizontally, transporting the basket to the top of the cleaning tank. Through both vertical and horizontal movements, the basket is transported to the corresponding cleaning tank of the ultrasonic cleaner for ultrasonic cleaning.

[0046] See Figures 1-3 To prevent the first roller 11 and the second roller 12 from falling off the first guide rail 18, and to prevent the third roller 13 and the fourth roller from falling off the second guide rail 19, a preferred embodiment of the present invention further includes the following improvements:

[0047] A first guide beam 21, parallel to the first guide rail 18, is fixed to the outer side of the first guide rail 18. A first connecting plate is fixed to the outer side of the roller mounting base 15 corresponding to the first roller 11, and a first guide wheel is installed on the inner side of the lower end of the first connecting plate, abutting against the bottom of the first guide beam 21. A second connecting plate is fixed to the outer side of the roller mounting base 15 corresponding to the second roller 12, and a second guide wheel is installed on the inner side of the lower end of the second connecting plate, abutting against the bottom of the second guide beam.

[0048] A second guide beam, parallel to the second guide rail 19, is fixed to the outer side of the second guide rail 19. A third connecting plate is fixed to the outer side of the roller mounting base 15 corresponding to the third roller 13, and a third guide wheel is installed on the inner side of the lower end of the third connecting plate, abutting against the bottom of the second guide beam. A fourth connecting plate is fixed to the outer side of the roller mounting base 15 corresponding to the fourth roller, and a fourth guide wheel is installed on the inner side of the lower end of the fourth connecting plate, abutting against the bottom of the second guide beam.

[0049] In a preferred embodiment of this utility model, the handle 10 includes: a second base plate 105, a first claw 101, a second claw 102, a third claw 103, and a fourth claw. The second base plate 105 is fixed to the lower end of the longitudinal beam 1. The first claw 101, the second claw 102, the third claw 103, and the fourth claw are disposed at the lower end of the second base plate 105. The first claw 101, the second claw 102, the third claw 103, and the fourth claw are configured as hook-like structures to match the basket. Reinforcing ribs 17 are fixedly connected to the longitudinal beam 1 and the handle 10 respectively.

[0050] See Figure 1 In the multi-tank ultrasonic cleaning machine provided in this embodiment, the basket containing the workpiece is placed at the loading station, and then conveyed to the spray cleaning station 1002 via the conveyor rollers on the loading station. The basket can be placed at different cleaning stations 1002 and ultrasonic rinsing stations 1003 for cleaning via the basket hoisting device 30. After cleaning, the basket containing the workpiece is hoisted to the compressed air blowing station 1004, hot air drying station 1005, vacuum drying station 1006, and cold air cooling station 1007 for further processing. After vacuum drying, it is conveyed to the unloading station 1008.

[0051] The multi-tank ultrasonic cleaner provided by this utility model has at least the following beneficial effects:

[0052] The multi-tank ultrasonic cleaning machine provided by this utility model has the following workstations arranged sequentially from upstream to downstream: a loading station, a spray cleaning station, an ultrasonic rinsing station, a compressed air blowing station, a hot air drying station, a vacuum drying station, a cold air cooling station, and a unloading station. This multi-tank ultrasonic cleaning machine has a high degree of integration, enabling simultaneous cleaning, ultrasonic rinsing, blowing, drying, and cooling of workpieces, significantly improving the cleaning efficiency.

[0053] Furthermore, the multi-tank ultrasonic cleaning machine provided in this embodiment of the invention achieves the vertical movement of the longitudinal beam through the coordinated action of a first motor, a first gear, and a first rack, which in turn drives the basket to complete the lifting action. The horizontal movement of the first substrate and the longitudinal beam is achieved through the coordinated action of a second motor, a second gear, and a second rack, with the longitudinal beam driving the basket to complete the horizontal movement via a handle. Through these vertical and horizontal movements, the basket can be transported to the corresponding cleaning tank of the ultrasonic cleaning machine, further improving the cleaning efficiency of the workpiece.

[0054] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A multi-tank ultrasonic cleaning machine, characterized in that: include: The machine includes a frame, a feeding station, a spray cleaning station, an ultrasonic rinsing station, a compressed air water blowing station, a hot air drying station, a vacuum drying station, a cold air cooling station, a material unloading station, and a basket hoisting device. The frame is provided with horizontally distributed workstation installation areas; The workstation installation area is arranged sequentially from upstream to downstream as follows: loading workstation, spray cleaning workstation, ultrasonic rinsing workstation, compressed air water blowing workstation, hot air drying workstation, vacuum drying workstation, cold air cooling workstation, and unloading workstation. A first guide rail and a second guide rail are provided above the workstation installation area. The first guide rail and the second guide rail are set on the same plane and are parallel to each other. The basket lifting device is installed on the first guide rail and the second guide rail. The basket lifting device is used to lift the basket and place it in the spray cleaning station, ultrasonic rinsing station, compressed air blowing station, hot air drying station, vacuum drying station or cold air cooling station.

2. The multi-tank ultrasonic cleaning machine according to claim 1, characterized in that: The spray cleaning station and the ultrasonic rinsing station are provided in at least one set, and each set includes one spray cleaning station and one ultrasonic rinsing station; the spray cleaning station in each set is located upstream of the ultrasonic rinsing station.

3. The multi-tank ultrasonic cleaning machine according to claim 1, characterized in that: The basket lifting device includes: a longitudinal beam, a first rack, a first motor, a first gear, a first base plate, a second motor, a second gear, a slide rail, a slider, a handle, a first roller, a second roller, a third roller, and a fourth roller; The first substrate has a through hole running vertically through it, and the longitudinal beam is disposed within the through hole; The first rack is parallel to the longitudinal beam and is fixed to the longitudinal beam; the first motor is mounted on the first base plate, and the first gear is mounted on the output end of the first motor; the first gear meshes with the first rack. The slide rail is parallel to the longitudinal beam and is fixed to the longitudinal beam; the slider is fixed to the first base plate and the slide rail is fitted inside the slider. The handle is fixedly connected to the lower end of the longitudinal beam, and the handle is used for hoisting the basket; The second motor is mounted on the first base plate, and the second gear is mounted on the output end of the second motor. The second gear meshes with a horizontally arranged second rack. The second rack is arranged parallel to the first guide rail and the second guide rail. The first roller, the second roller, the third roller, and the fourth roller are respectively mounted on the lower end of the first substrate via roller mounting bases; the first roller and the second roller are arranged on the same straight line; the third roller and the fourth roller are arranged on the same straight line. The first roller and the second roller are mounted on the first guide rail; the third roller and the fourth roller are mounted on the second guide rail.

4. The multi-tank ultrasonic cleaning machine according to claim 3, characterized in that: The handle includes: a second base plate, a first claw, a second claw, a third claw, and a fourth claw; The second substrate is fixed to the lower end of the longitudinal beam; The first claw, the second claw, the third claw, and the fourth claw are fixed to the lower end of the second substrate; The first, second, third, and fourth claws are configured as hook-shaped structures to match the basket.

5. The multi-tank ultrasonic cleaning machine according to claim 3, characterized in that: The loading and unloading stations are equipped with conveyor roller conveyors.

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