Universal appearance detection equipment

Abstract

The utility model belongs to the technical field of product appearance detection, particularly relates to universal appearance detection equipment, and aims to solve the problems that the traditional detection modes mostly adopt manual detection and partial detection adopts equipment for detection, but one kind of equipment can only detect one kind of products and cannot detect more kinds of products. According to the technical scheme, the device comprises a lower testing frame used for supporting, four ground feet are arranged at the bottom of the lower testing frame, and two lower testing frame box covers are rotationally installed on the front face of the lower testing frame; and two upper test frame box covers are rotatably mounted on the front surface of the upper test frame, and a plurality of button switches are arranged on the front surface of the upper test frame. The device is simple in structure, can automatically detect the appearance and the height of a product, and can detect products with different sizes by adjusting the heights of the CCD camera and the shape measurement sensor.

Description

Technical Field

[0001] This utility model relates to the field of product appearance inspection technology, and in particular to a general appearance inspection device. Background Technology

[0002] In industrial production, products need to be inspected before use. The inspection method is usually manual and mainly includes: product appearance inspection, checking for cracks in the product's appearance, and product size inspection, checking whether the product's dimensions are up to standard.

[0003] Traditional testing methods mostly rely on manual inspection, with some testing using equipment. However, a single piece of equipment can only test one type of product and cannot test a wide variety of products. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of traditional inspection methods, which rely heavily on manual inspection and use equipment for some inspections, but where each piece of equipment can only inspect one type of product and cannot inspect a wide variety of products. Therefore, this invention proposes a universal appearance inspection device.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A general-purpose appearance inspection device, comprising:

[0007] The lower test frame is used for support. The bottom of the lower test frame is provided with four feet, and two lower test frame box covers are rotatably installed on the front of the lower test frame.

[0008] The upper test frame has two upper test frame box covers that are rotatably mounted on its front side, and multiple push-button switches are provided on the front side of the upper test frame.

[0009] A computer monitor, used for displaying data, is mounted on the outside of the upper test fixture;

[0010] The vertical adjustment mechanism is installed inside the upper test frame;

[0011] The carrier mechanism, used to support and adjust the product, is located inside the upper test frame;

[0012] A CCD camera and a shape measurement sensor are mounted on a vertical adjustment mechanism. The CCD camera is used to photograph the product to detect gaps and appearance defects, and the shape measurement sensor is used to detect the product height.

[0013] Preferably, the lower test frame is equipped with casters at all four corners of its bottom; the four feet can be retracted, and the four casters are in contact with the ground, facilitating overall movement.

[0014] Preferably, the vertical adjustment mechanism includes a vertical electric lead screw slide, which is vertically installed on the left inner wall of the upper test frame. A support frame is installed on the vertical electric lead screw slide, and the CCD camera is mounted on the support frame.

[0015] Preferably, a linear motor is mounted on the shape measuring sensor, and the linear motor is mounted on the support frame by screws.

[0016] Preferably, the carrier mechanism includes a front-to-back adjustable electric lead screw slide, a left-to-right adjustable electric lead screw slide, and a platform. The front-to-back adjustable electric lead screw slide is installed on the bottom inner wall of the upper test frame, the left-to-right adjustable electric lead screw slide is disposed on the front-to-back adjustable electric lead screw slide, and the platform is disposed on the left-to-right adjustable electric lead screw slide.

[0017] Preferably, the plurality of said push-button switches include a start button, an emergency stop button, a reset button, and a power button.

[0018] The beneficial effects of the universal appearance inspection device described in this utility model are as follows:

[0019] In this solution, the operator places the product into the platform on the carrier mechanism and presses the start button to begin operation. The electric lead screw slide, which is adjusted forward and backward, and the platform, along with the electric lead screw slide, moves the product to a position below the CCD camera. The CCD camera takes pictures to detect gaps and appearance defects. The electric lead screw slide, which is adjusted left and right, moves the product to the shape measurement position via the platform. The shape measurement sensor detects the product height and sends the detection results to the computer monitor.

[0020] This solution uses a vertical electric lead screw slide table with a support frame to drive a CCD camera for height adjustment, and a linear motor to drive a shape measurement sensor for height adjustment, which facilitates the inspection of products of different sizes;

[0021] This invention has a simple structure and can automatically detect the shape and height of products. By adjusting the height of the CCD camera and the shape measurement sensor, products of different sizes can be detected. Attached Figure Description

[0022] Fig. 1 This is a schematic diagram of the structure of a general appearance inspection device proposed in this utility model;

[0023] Fig. 2 This is a front view structural diagram of a universal appearance inspection device proposed in this utility model;

[0024] Fig. 3This is a schematic diagram of the internal structure of the upper test frame proposed in this utility model.

[0025] In the diagram: 1. Lower test frame; 11. Lower test frame box cover; 12. Foot; 13. Casters; 2. Computer monitor; 21. Button switch; 3. Upper test frame; 31. Upper test frame box cover; 4. Vertical adjustment mechanism; 41. Vertical electric lead screw slide; 42. Support frame; 5. CCD camera; 6. Shape measurement sensor; 61. Linear motor; 7. Carrier mechanism; 71. Front-to-back adjustable electric lead screw slide; 72. Left-to-right adjustable electric lead screw slide; 73. Platform. Detailed Implementation

[0026] The technical solutions in this embodiment will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this embodiment, and not all embodiments.

[0027] Example 1

[0028] The following is combined Figs. 1-3 This application will be described in further detail.

[0029] A general-purpose appearance inspection device, comprising:

[0030] The lower test frame 1 is used for support. The bottom of the lower test frame 1 is provided with four feet 12. The front of the lower test frame 1 is rotatably mounted with two lower test frame box covers 11.

[0031] The upper test rack 3 has two upper test rack box covers 31 that are rotatably installed on its front side, and multiple push-button switches 21 are provided on the front side of the upper test rack 3.

[0032] Computer monitor 2, used for displaying data, is mounted on the outside of the upper test rack 3;

[0033] The vertical adjustment mechanism 4 is installed inside the upper test frame 3;

[0034] The carrier mechanism 7, used for supporting and adjusting the product, is located inside the upper test frame 3;

[0035] The CCD camera 5 and the shape measurement sensor 6 are mounted on the vertical adjustment mechanism 4. The CCD camera 5 is used to take pictures of the product to detect gaps and appearance defects, and the shape measurement sensor 6 is used to detect the height of the product.

[0036] In this embodiment, the bottom four corners of the lower test frame 1 are provided with casters 13; the four feet 12 can be retracted and extended, and the four casters 13 are in contact with the ground, which facilitates the movement of the whole unit.

[0037] In this embodiment, the vertical adjustment mechanism 4 includes a vertical electric lead screw slide 41, which is vertically installed on the left inner wall of the upper test frame 3. A support frame 42 is installed on the vertical electric lead screw slide 41, a CCD camera 5 is mounted on the support frame 42, and a linear motor 61 is installed on the shape measurement sensor 6. The linear motor 61 is mounted on the support frame 42 by screws.

[0038] In this embodiment, the carrier mechanism 7 includes a front-to-back adjustable electric lead screw slide 71, a left-to-right adjustable electric lead screw slide 72, and a platform 73. The front-to-back adjustable electric lead screw slide 71 is installed on the bottom inner wall of the upper test frame 3, the left-to-right adjustable electric lead screw slide 72 is disposed on the front-to-back adjustable electric lead screw slide 71, and the platform 73 is disposed on the left-to-right adjustable electric lead screw slide 72.

[0039] In this embodiment, the multiple push-button switches 21 include a start button, an emergency stop button, a reset button, and a power button.

[0040] In operation, when the power is turned on, the operator places the product into the platform 73 on the carrier mechanism 7 and presses the start button to begin operation. The front-to-back adjustable electric lead screw slide 71, through the left-to-right adjustable electric lead screw slide 72 and the platform 73, transports the product to the area below the CCD camera 5 via the product transfer and positioning module. The CCD camera 5 takes pictures to detect gaps and appearance defects. The left-to-right adjustable electric lead screw slide 72 transports the product to the shape measurement position via the platform 73. The shape measurement sensor 6 detects the product height and sends the detection result to the computer monitor 2. The vertical electric lead screw slide 41 drives the CCD camera 5 to adjust its height via the support frame 42. The linear motor 61 drives the shape measurement sensor 6 to adjust its height, facilitating the detection of products of different sizes. After the product inspection is completed, the operator removes the product.

[0041] Example 2

[0042] Example 2 is the same as Example 1 in the rest, except that: fans are provided on both sides of the lower test frame 1 and the upper test frame 3, and dustproof nets are provided on the outside of the fans. The fans can be used to cool the inside of the lower test frame 1 and the upper test frame 3, and the dustproof nets can prevent dust from entering the inside of the lower test frame 1 and the upper test frame 3. All structural shapes, sizes and materials of Example 1 are included in this application. In order to meet specific usage, they can be selected and adjusted. The attached drawings are schematic structural diagrams, and the actual dimensions can be adjusted appropriately.

[0043] The above description is only a preferred embodiment of this practice, but the scope of protection of this embodiment is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the scope of the technology disclosed in this embodiment, based on the technical solution and the inventive concept of this embodiment, should be covered within the scope of protection of this embodiment.

Claims

1. A general-purpose appearance inspection device, characterized in that, include: The lower test frame (1) is used for support. The bottom of the lower test frame (1) is provided with four feet (12). Two lower test frame box covers (11) are rotatably installed on the front of the lower test frame (1). The upper test frame (3) has two upper test frame box covers (31) rotatably mounted on its front side, and multiple push-button switches (21) are provided on the front side of the upper test frame (3). A computer monitor (2), used for displaying data, is mounted on the outside of the upper test rack (3); The vertical adjustment mechanism (4) is installed inside the upper test frame (3); The carrier mechanism (7), used to support and adjust the product, is located inside the upper test frame (3); A CCD camera (5) and a shape measurement sensor (6) are mounted on a vertical adjustment mechanism (4). The CCD camera (5) is used to take pictures of the product to detect gaps and appearance defects, and the shape measurement sensor (6) is used to detect the product height.

2. The universal appearance inspection device according to claim 1, characterized in that, The vertical adjustment mechanism (4) includes a vertical electric screw slide (41), which is vertically installed on the left inner wall of the upper test frame (3). A support frame (42) is installed on the vertical electric screw slide (41), and the CCD camera (5) is mounted on the support frame (42).

3. The universal appearance inspection device according to claim 2, characterized in that, A linear motor (61) is mounted on the shape measuring sensor (6), and the linear motor (61) is mounted on the support frame (42) by screws.

4. The universal appearance inspection device according to claim 1, characterized in that, The carrier mechanism (7) includes a front-to-back adjustable electric lead screw slide (71), a left-to-right adjustable electric lead screw slide (72), and a platform (73). The front-to-back adjustable electric lead screw slide (71) is installed on the bottom inner wall of the upper test frame (3). The left-to-right adjustable electric lead screw slide (72) is set on the front-to-back adjustable electric lead screw slide (71). The platform (73) is set on the left-to-right adjustable electric lead screw slide (72).

5. A general-purpose appearance inspection device according to claim 1, characterized in that, The plurality of said push-button switches (21) include a start button, an emergency stop button, a reset button, and a power button.

6. The universal appearance inspection device according to claim 1, characterized in that, The lower test frame (1) is equipped with casters (13) at the four corners of its bottom.

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