A copper ingot discharge and dividing device

Abstract

This utility model relates to the field of copper ingot production equipment and discloses a copper ingot discharge and dividing device, including a base plate. A support frame is symmetrically arranged on the upper surface of the base plate. A sliding rod is fixedly connected to one side of the support frame. A sliding table is slidably connected to the outer wall of the sliding rod. A motor is fixedly connected to the upper surface of the sliding table. A saw blade is fixedly connected to the output end of the motor. A dust removal component is provided on the upper surface of the base plate. A second support frame is fixedly connected to one side of the outer wall of the base plate. A clamping component is provided on the upper surface of the second support frame. In this utility model, the retraction of the second hydraulic rod causes the slider fixedly connected to the second hydraulic rod to slide relative to each other on the slide rail, thereby changing the distance between the two sliders and the clamping plate on the slider. This achieves precise control of the copper ingot, preventing the copper ingot from moving due to the force of the saw blade during the cutting process, thus affecting the cutting accuracy and improving the practicality of the device.

Description

Technical Field

[0001] This utility model relates to the field of copper ingot production equipment, and in particular to a copper ingot discharge and dividing device. Background Technology

[0002] In the copper smelting and processing industry, copper ingot cutting is a crucial part of the production process. Copper ingot cutting devices are mainly used to divide large copper ingots into smaller pieces of different specifications according to production needs, so as to meet the material standards of subsequent diverse processing technologies such as copper product forging, rolling, and casting. Whether it is the production and manufacturing of copper wires and cables or the processing of precision copper alloy parts, the precise and efficient cutting of copper ingots by this device is indispensable. In the production workshop of a modern copper processing plant, the copper ingot cutting device operates continuously, ensuring the smooth and efficient operation of the production line.

[0003] Common metal cutting and splitting devices mostly use mechanical sawing, which uses a high-speed rotating saw blade to split the metal.

[0004] However, traditional copper ingot cutting is usually done by manually controlled cutting devices. During the cutting process, it is difficult for operators to maintain a stable and precise control over the copper ingots, which can easily lead to cutting deviations, affecting the quality of subsequent processing. Manual operation also poses safety hazards. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides a copper ingot discharge and division device, which aims to improve the problem that manual operation is difficult to stabilize and accurately control the copper ingot, which easily leads to division deviation and affects subsequent processing requirements.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a copper ingot discharge and dividing device, comprising a base plate, on which a first support frame is symmetrically arranged on the upper surface of the base plate, a sliding rod is fixedly connected to one side of the first support frame, a sliding table is slidably connected to the outer wall of the sliding rod, a first motor is fixedly connected to the upper surface of the sliding table, a saw blade is fixedly connected to the output end of the first motor, a dust removal component is provided on the upper surface of the base plate, a second support frame is fixedly connected to one side of the outer wall of the base plate, and a clamping component is provided on the upper surface of the second support frame;

[0007] The clamping assembly includes a clamping plate, the outer wall of which is slidably connected to the upper part of the second support frame. A slider is fixedly connected to one side of the outer wall of the clamping plate. A slide rail is slidably connected to the lower surface of the slider. A third support frame is fixedly connected to the lower surface of the slide rail. The lower surface of the third support frame is fixedly connected to the upper surface of the second support frame.

[0008] Furthermore, a hydraulic rod is fixedly connected to the inner wall of one of the support frames, and the output end of the hydraulic rod is fixedly connected to one side of the outer wall of the slide.

[0009] Furthermore, a workbench is fixedly connected to the upper surface of the base plate, and one side of the outer wall of the workbench is fixedly connected to the inner wall of the support frame.

[0010] Furthermore, the saw blade is slidably connected inside the workbench, and a splash guard is fixedly connected to the upper surface of the workbench.

[0011] Furthermore, a motor is fixedly connected to one side of the outer wall of the second support frame, and three rollers are rotatably connected to the inner wall of the second support frame. The output end of the motor is fixedly connected to one end of one roller, and a conveyor belt is driven to the outer walls of the two rollers.

[0012] Furthermore, the dust removal component includes a fan, the lower surface of which is fixedly connected to the upper surface of the base plate, a dust storage bin is fixedly connected to the output end of the fan, a pipe is fixedly connected to one side of the outer wall of the dust storage bin, a flared end is fixedly connected to one end of the pipe, and the flared end is fixedly connected to one side of the inner wall of the splash guard.

[0013] Furthermore, a drawer is slidably connected to the inner wall of the dust storage bin, and a filter screen is fixedly connected to the inner wall of the dust storage bin, with the lower surface of the filter screen disposed on the upper part of the drawer.

[0014] Furthermore, a hydraulic rod two is fixedly connected to one side of the outer wall of the slider, and the output end of the hydraulic rod two is fixedly connected to one side of the outer wall of the slider. A rack is fixedly connected to the lower surface of the slider, and a rotating shaft is fixedly connected to the outer middle side of the support frame two. A gear is rotatably connected to one end of the rotating shaft, and the tooth end of the rack is meshed with the outer wall of the gear.

[0015] This utility model has the following beneficial effects:

[0016] 1. In this utility model, by retracting the hydraulic rod two, the slider fixedly connected to the hydraulic rod two slides relative to each other on the slide rail, thereby changing the distance between the two sliders and the clamping plate on the slider, thus achieving precise control of the copper ingot, preventing the copper ingot from moving due to the force of the saw blade during the cutting process, which would affect the cutting accuracy, and thus improving the practicality of the device.

[0017] 2. In this utility model, by turning on the fan, copper shavings and dust flow from the flare opening to the pipe and then into the dust storage bin. The copper shavings and dust in the dust storage bin are then removed by pulling out the drawer, thereby collecting and discharging the copper shavings generated during the cutting process, avoiding the accumulation of copper shavings on the workbench or affecting the movement of the saw blade, and thus improving the practicality of the device. Attached Figure Description

[0018] Figure 1 This is a three-dimensional structural diagram of a copper ingot discharge and dividing device proposed in this utility model;

[0019] Figure 2 This is a schematic diagram of the workbench section of a copper ingot discharge and dividing device proposed in this utility model;

[0020] Figure 3 This is a schematic diagram of the conveyor belt section of a copper ingot discharge and dividing device proposed in this utility model;

[0021] Figure 4 This is a schematic diagram of the slider part of a copper ingot discharge and dividing device proposed in this utility model;

[0022] Figure 5 This is a schematic diagram of the dust storage bin section of a copper ingot discharge and dividing device proposed in this utility model.

[0023] Legend:

[0024] 1. Base plate; 2. Workbench; 3. Support frame one; 4. Slide rod; 5. Hydraulic rod one; 6. Slide table; 7. Motor one; 8. Saw blade; 9. Splash cover; 10. Support frame two; 11. Motor two; 12. Roller; 13. Conveyor belt; 14. Support frame three; 15. Slide rail; 16. Slider; 17. Clamping plate; 18. Hydraulic rod two; 19. Rack; 20. Gear; 21. Shaft; 22. Trumpet mouth; 23. Pipe; 24. Dust storage bin; 25. Filter screen; 26. Drawer; 27. Fan. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Reference Figures 1-3One embodiment of this utility model provides a copper ingot discharge and dividing device, including a base plate 1, which is used to fix and connect a worktable 2, a first support frame 3, and a second support frame 10. All the bottom structures provide a foundation for the overall installation of the device, ensuring the fixed position and stable operation of each component. A worktable 2 is fixedly connected to the upper surface of the base plate 1. Support frames 3 are symmetrically arranged on the left and right sides of the upper surface of the base plate 1. A sliding rod 4 is fixedly connected to one side of each support frame 3. A slide table 6 is slidably connected to the outer wall of the sliding rod 4. A hydraulic rod 5 is fixedly connected to the inner wall of one support frame 3. The output end of the hydraulic rod 5 is fixedly connected to one side of the outer wall of the slide table 6. The sliding rod 4, in conjunction with the slide table 6, provides a sliding track for the slide table 6, allowing it to move smoothly in a fixed direction under the action of the hydraulic rod 5, ensuring the straightness and stability of the cutting trajectory of the saw blade 8. A motor 7 is fixedly connected to the upper surface of the slide table 6. The output end of the motor 7 is fixedly connected to the saw blade 8. The motor 7 drives the saw blade 8 to rotate at high speed, providing power for the copper ingot cutting, thereby achieving the cutting and separation of the copper ingot. The saw blade 8 is slidably connected inside the worktable 2. The workbench 2 is designed to support the copper ingots to be cut. An internal channel allows the saw blade 8 to slide, providing an operating platform for cutting the ingots and preventing damage from direct contact with the table surface. This also standardizes the cutting path. A splash guard 9, made of transparent PC material, is fixedly connected to the upper surface of the workbench 2 to physically isolate cutting debris. A dust removal assembly is installed on the upper surface of the base plate 1. A support frame 2 10 is fixedly connected to one side of the outer wall of the base plate 1. A motor 2 11 is fixedly connected to one side of the outer wall of the support frame 2 10. Three rollers 12 are rotatably connected to the inner wall of the support frame 2 10. The output end of the motor 2 11 is fixedly connected to one end of one roller 12. A conveyor belt 13 is connected to the outer walls of the two rollers 12. The output end of the motor 2 11 works in conjunction with the rollers 12, driving the rollers 12 to rotate and thus driving the conveyor belt 13. This achieves the effect of automatically transporting the copper ingots to the cutting position, reducing manual handling. A clamping assembly is installed on the upper surface of the support frame 2 10.

[0027] Reference Figure 4The clamping assembly includes a clamping plate 17, the outer wall of which is slidably connected to the upper part of the support frame 10. A slider 16 is fixedly connected to one side of the outer wall of the clamping plate 17, and a hydraulic rod 18 is fixedly connected to one side of the outer wall of the slider 16. The output end of the hydraulic rod 18 is fixedly connected to one side of the outer wall of the slider 16. The clamping plate 17 is used to clamp the two sides of the copper ingot, and together with the hydraulic rod 18, it fixes the copper ingot, thereby preventing the copper ingot from shifting due to the force of the saw blade 8 during the cutting process, improving cutting accuracy and stability. A slide rail 15 is slidably connected to the lower surface of the slider 16, and a support frame 10 is fixedly connected to the lower surface of the slide rail 15. 4. Support frame three 14 is used to fix and connect slide rail 15, providing an installation base for slider 16 and clamping plate 17, ensuring the stability of the clamping assembly structure, and supporting the force when clamping copper ingot. The lower surface of support frame three 14 is fixedly connected to the upper surface of support frame two 10. A rack 19 is fixedly connected to the lower surface of slider 16. A rotating shaft 21 is fixedly connected to the outer middle side of support frame two 10. A gear 20 is rotatably connected to one end of the rotating shaft 21. The tooth end of rack 19 is meshed with the outer wall of gear 20. Rack 19 cooperates with gear 20 and rotating shaft 21. When slider 16 moves, rack 19 drives gear 20 to rotate around rotating shaft 21, so that the clamping plates 17 on both sides move synchronously in opposite directions, realizing symmetrical clamping of clamping plates 17 on both sides, ensuring uniform clamping force, and preventing copper ingot tilting.

[0028] Reference Figure 5 The dust removal assembly includes a fan 27, the lower surface of which is fixedly connected to the upper surface of the base plate 1. A dust collection bin 24 is fixedly connected to the output end of the fan 27. A pipe 23 is fixedly connected to one side of the outer wall of the dust collection bin 24. A flared nozzle 22 is fixedly connected to one end of the pipe 23. The flared nozzle 22 is fixedly connected to one side of the inner wall of the splash cover 9. The flared nozzle 22 is used to guide copper shavings in the splash cover 9 into the pipe 23 along the airflow direction to avoid splashing. The pipe 23 is used to cooperate with the flared nozzle 22 to transport the dust-laden airflow to the dust collection bin 24. A drawer 26 is slidably connected to the inner wall of the dust collection bin 24. A filter screen 25 is fixedly connected, and the lower surface of the filter screen 25 is set on the upper part of the drawer 26. The dust collection bin 24 is used for copper shavings and dust sucked in by the fan 27. The filter screen 25 can prevent large particles from entering the impeller of the fan 27 and causing wear or blockage. The drawer 26 provides a quick cleaning channel, which can be pulled out and emptied without stopping the machine. The fan 27 generates negative pressure by rotating the impeller at high speed, which drives the airflow to carry copper shavings from the horn 22 through the pipe 23 into the dust collection bin 24, thereby collecting and discharging the copper shavings generated during the cutting process, and preventing copper shavings from accumulating on the worktable, which would affect the cutting quality and the normal operation of the equipment.

[0029] Working principle: When copper ingots need to be divided, motor 11 is first turned on, driving roller 12 to rotate. This generates friction between roller 12 and conveyor belt 13, driving the conveyor belt 13 to move. The copper ingot to be divided is then placed in the conveyor. After the ingot has been transported a suitable distance beyond the saw blade 8, motor 11 is turned off. At this point, hydraulic rod 18 retracts, causing slider 16 connected to hydraulic rod 18 to slide relative to each other on slide rail 15. This changes the distance between the two sliders 16, thus achieving the desired cutting speed. When the spacing between the sliders 16 is changed to be equal to the width of the copper ingot, the copper ingot is fixed, thereby achieving precise control of the copper ingot and preventing it from moving during the cutting process due to the force of the saw blade 8, which would affect the cutting accuracy. At this time, the motor 7 is turned on, which drives the saw blade 8 to rotate. Then, the hydraulic rod 5 pushes and pulls the slide table 6 to slide back and forth on the slide rod 4, thereby realizing the back and forth sliding of the saw blade 8 in the channel opened on the worktable 2, thus realizing the transverse cutting of the copper ingot. Repeated operation can realize the automatic division of the copper ingot without the need for manual control of the copper ingot entering the division device.

[0030] Secondly, copper shavings may be generated during the cutting process. At this time, by turning on the fan 27, the high-speed rotating impeller of the fan 27 creates a negative pressure environment inside the dust collection device. This negative pressure difference causes the air carrying copper shavings and dust to flow from the horn 22 to the pipe 23 and then into the dust collection chamber 24. The filter screen 25 in the dust collection chamber 24 filters out larger copper shavings and dust particles, thereby preventing large particles from entering the fan 27 and causing blockage. The copper shavings and dust in the dust collection chamber 24 are then removed by pulling out the drawer 26, thus collecting and discharging the copper shavings generated during the cutting process, avoiding the accumulation of copper shavings on the worktable or affecting the movement of the saw blade 8, thereby ensuring the cutting quality and normal operation of the equipment.

[0031] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A copper ingot discharge dividing device comprising a base plate (1), characterized in that: The upper surface of the base plate (1) is symmetrically provided with support frame one (3). A slide rod (4) is fixedly connected to the opposite side of the support frame one (3). A slide table (6) is slidably connected to the outer wall of the slide rod (4). A motor one (7) is fixedly connected to the upper surface of the slide table (6). A saw blade (8) is fixedly connected to the output end of the motor one (7). A dust removal component is provided on the upper surface of the base plate (1). A support frame two (10) is fixedly connected to one side of the outer wall of the base plate (1). A clamping component is provided on the upper surface of the support frame two (10). The clamping assembly includes a clamping plate (17), the outer wall of which is slidably connected to the upper surface of the second support frame (10), a slider (16) is fixedly connected to one side of the outer wall of the clamping plate (17), a slide rail (15) is slidably connected to the lower surface of the slider (16), a third support frame (14) is fixedly connected to the lower surface of the slide rail (15), and the lower surface of the third support frame (14) is fixedly connected to the upper surface of the second support frame (10).

2. A copper ingot discharge dividing device according to claim 1, characterized in that: A hydraulic rod (5) is fixedly connected to the inner wall of the support frame (3), and the output end of the hydraulic rod (5) is fixedly connected to one side of the outer wall of the slide (6).

3. The copper ingot outfeed dividing apparatus according to claim 1, characterized by: A workbench (2) is fixedly connected to the upper surface of the base plate (1), and one side of the outer wall of the workbench (2) is fixedly connected to the inner wall of the support frame (10).

4. The copper ingot outfeed dividing apparatus according to claim 1, characterized by: The saw blade (8) is slidably connected inside the workbench (2), and a splash guard (9) is fixedly connected to the upper surface of the workbench (2).

5. The copper ingot discharge and dividing device according to claim 1, characterized in that: A motor (11) is fixedly connected to one side of the outer wall of the second support frame (10). Three rollers (12) are rotatably connected to the inner wall of the second support frame (10). The output end of the second motor (11) is fixedly connected to one end of one roller (12). A conveyor belt (13) is connected to the outer wall of the two rollers (12).

6. The copper ingot discharge and dividing device according to claim 1, characterized in that: The dust removal assembly includes a fan (27), the lower surface of which is fixedly connected to the upper surface of the base plate (1), the output end of which is fixedly connected to a dust storage bin (24), a pipe (23) is fixedly connected to one side of the outer wall of the dust storage bin (24), a flared mouth (22) is fixedly connected to one end of the pipe (23), and the flared mouth (22) is fixedly connected to one side of the inner wall of the splash cover (9).

7. A copper ingot discharge and dividing device according to claim 6, characterized in that: A drawer (26) is slidably connected to the inner wall of the dust storage bin (24), and a filter screen (25) is fixedly connected to the inner wall of the dust storage bin (24). The lower surface of the filter screen (25) is set on the upper part of the drawer (26).

8. The copper ingot discharge and dividing device according to claim 1, characterized in that: A hydraulic rod (18) is fixedly connected to one side of the outer wall of the slider (16). The output end of the hydraulic rod (18) is fixedly connected to one side of the outer wall of the slider (16). A rack (19) is fixedly connected to the lower surface of the slider (16). A rotating shaft (21) is fixedly connected to the outer middle side of the support frame (10). A gear (20) is rotatably connected to one end of the rotating shaft (21). The tooth end of the rack (19) is meshed with the outer wall of the gear (20).

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