Automatic tapping machine for die castings

Abstract

This utility model relates to an automatic tapping machine for die castings, comprising: a machine body; a processing table on the top surface of the machine body; a tapping assembly installed in the middle of the machine body; the tapping assembly includes a turntable and a guard plate; multiple receiving openings are evenly spaced on the outer shaft surface of the turntable, the receiving openings being used to accommodate die castings; the height of the die casting is greater than the thickness of the turntable; a feeding assembly installed on one side of the tapping assembly; the feeding assembly includes a vibratory feeder and a linear vibratory feeder; and a discharging assembly installed on the other side of the tapping assembly; the discharging assembly includes a discharging track, a rotating shaft, a toggle motor, and a discharging deflector; the discharging deflector is located above the turntable. The above-mentioned automatic tapping machine for die castings has a simple structure and is easy to use. The feeding and discharging assemblies are integrated on opposite sides of the guard plate, allowing seamless transition to the discharging station after a single tapping operation. The die casting is then peeled off using the discharging deflector without the need to switch tooling, effectively reducing non-processing waiting time and greatly improving overall processing efficiency.

Description

Technical Field

[0001] This utility model relates to the field of tapping die castings, and in particular to an automatic tapping machine for die castings. Background Technology

[0002] A die-casting tapping machine (also known as a threading machine) is a device specifically designed for machining internal threads in die-cast parts. It uses a high-speed rotating tap (threading tool) to cut internal threads into the inner wall of a pre-drilled hole, and is widely used in the processing of metal die-cast parts in industries such as automobiles, new energy, and 3C electronics.

[0003] In traditional die-casting tapping machines, the loading and unloading stations are independent of each other. After completing a single tapping operation, the machining program needs to be interrupted to switch tooling, resulting in non-machining waiting time between each process and intermittent pauses in the machining process, which limits the overall machining cycle efficiency. Utility Model Content

[0004] Based on this, the present invention provides an automatic tapping machine for die castings, which has a simple structure and is easy to use. The feeding component and the unloading component are integrated on opposite sides of the guard plate. After a single tapping operation, it can seamlessly connect to the unloading station and peel off the die casting through the unloading plate. There is no need to switch tooling, which effectively reduces non-machining waiting time and greatly improves the overall processing efficiency.

[0005] To achieve the objectives of this utility model, the following technical solution is adopted:

[0006] An automatic tapping machine for die-cast parts, comprising:

[0007] Machine body; a processing table is provided on the top surface of the machine body;

[0008] The tapping assembly is installed in the middle of the machine body; the tapping assembly includes a turntable rotatably mounted on the top surface of the machining table and a guard plate mounted on one side of the turntable; multiple receiving ports are evenly spaced on the outer shaft surface of the turntable, and the receiving ports are used to match and receive the die-cast parts; the height of the die-cast parts is greater than the thickness of the turntable;

[0009] A feeding assembly is installed on one side of the tapping assembly; the feeding assembly includes a vibratory feeder located above the machining table and a linear vibratory feeder connected to the outlet of the vibratory feeder; the outlet end of the linear vibratory feeder faces the turntable; and

[0010] The unloading assembly is installed on the other side of the tapping assembly; the unloading assembly has an unloading rail on one side of the turntable, a rotating shaft rotatably installed on one side of the unloading rail, a toggle motor installed inside the processing table, and an unloading baffle plate coaxially installed on the top of the rotating shaft; the unloading baffle plate is located above the turntable and is used to abut the part of the die-casting part that extends beyond the top surface of the turntable; the direct vibration feeder is located on one side of the guard plate, and the unloading rail is located on the other side of the guard plate.

[0011] The aforementioned automatic tapping machine for die castings has a simple structure and is easy to use. It integrates feeding and unloading components on opposite sides of the guard plate. After a single tapping operation, it can seamlessly transition to the unloading station and peel off the die castings using the unloading plate. There is no need to switch tooling, which effectively reduces non-machining waiting time and greatly improves the overall processing efficiency.

[0012] In one embodiment, the rotation direction of the shaft is the same as the rotation direction of the turntable.

[0013] In one embodiment, the tapping assembly further includes a drive motor installed inside the machining table; the drive motor is connected to the turntable.

[0014] In one embodiment, the tapping assembly further includes a clamping pin movably mounted on the side of the guard plate away from the turntable, and a push-pull cylinder connected to the clamping pin; the clamping pin is used to clamp the positioning die casting after passing through the guard plate.

[0015] In one embodiment, the guard plate has a through hole in the middle for a locking pin to pass through.

[0016] In one embodiment, the guard plate is arranged in an arc shape.

[0017] In one embodiment, the tapping assembly further includes a spindle mounted on the top of a support post and a tap coaxially mounted on the bottom of the spindle; the tap is correspondingly positioned above the receiving opening. Attached Figure Description

[0018] Figure 1 This is a three-dimensional schematic diagram of an automatic tapping machine for die castings according to one embodiment of the present invention;

[0019] Figure 2 for Figure 1 An enlarged view of circle A shown;

[0020] Figure 3 for Figure 1 The diagram shown is an exploded view of an automatic tapping machine for die-cast parts.

[0021] Figure 4 for Figure 3 The diagram shows a partial assembly of the machine body and tapping components in an automatic tapping machine for die castings.

[0022] Figure 5 for Figure 4 An enlarged schematic diagram of circle B shown.

[0023] Attached image annotations:

[0024] 10-Machine body, 11-Processing table;

[0025] 20-Tapping assembly, 21-Turntable, 210-Receiving port, 22-Guard plate, 220-Through hole, 23-Clamping pin, 230-Guide pair, 24-Push-pull cylinder, 25-Support column, 26-Spindle, 27-Tap;

[0026] 30 - Feeding assembly; 31 - Vibratory feeder; 32 - Straight vibratory feeder;

[0027] 40-Feeding assembly, 41-Feeding track, 42-Rotating shaft, 43-Feeding baffle;

[0028] 50 - Die casting. Detailed Implementation

[0029] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. Preferred embodiments of this utility model are shown in the drawings. However, this utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a more thorough and complete understanding of the disclosure of this utility model.

[0030] It should be noted that when a component is said to be "fixed to" another component, it can be directly attached to the other component or there may be an intervening component. When a component is said to be "connected to" another component, it can be directly connected to the other component or there may be an intervening component.

[0031] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.

[0032] Please see Figures 1 to 5 The automatic tapping machine for die castings according to one embodiment of the present invention includes a machine body 10, a tapping assembly 20 installed in the middle of the machine body 10, a feeding assembly 30 installed on one side of the tapping assembly 20, and a discharging assembly 40 installed on the other side of the tapping assembly 20.

[0033] The top surface of the machine body 10 is provided with a processing table 11, and the top surface of the processing table 11 is inclined. The loading assembly 30 is located on the upper side of the processing table 11, and the unloading assembly 40 is located on the lower side of the processing table 11.

[0034] The tapping assembly 20 includes a turntable 21 rotatably mounted on the top surface of the machining table 11, a drive motor (not shown) installed inside the machining table 11, a guard plate 22 installed on one side of the turntable 21, a clamping pin 23 slidably mounted on the side of the guard plate 22 away from the turntable 21, a push-pull cylinder 24 connected to the clamping pin 23, a support column 25 installed on one side of the machining table 11, a spindle 26 installed on the top of the support column 25, and a tap 27 coaxially mounted on the bottom of the spindle 26; the drive motor is connected to the turntable 21 to drive the turntable 21 to rotate.

[0035] Specifically, a plurality of receiving openings 210 are evenly spaced on the outer shaft surface of the turntable 21. The receiving openings 210 are used to accommodate the die-cast part 50. The height of the die-cast part 50 is greater than the thickness of the turntable 21. The tap 27 is correspondingly positioned above the receiving openings 210.

[0036] like Figure 2 As shown, the clamping pin 23 is slidably connected to the machining table 11 via the guide rail pair 230, and the push-pull cylinder 24 is used to drive the clamping pin 23 to move closer to or away from the turntable 21; the clamping pin 23 is arranged along the radial direction of the turntable 21. The clamping pin 23 is used to pass through the guard plate 22 and clamp the die-cast part 50 to facilitate tapping the inner wall of the die-cast part 50 by the tap 27, thereby improving the stability of the tapping process.

[0037] In this embodiment, as Figure 5 As shown, the guard plate 22 is arc-shaped, allowing it to fit snugly against one side of the turntable 21, effectively preventing the die-cast part 50 from detaching from the receiving opening 210. A through hole 220 is provided in the middle of the guard plate 22 for the insertion of the clamping pin 23.

[0038] The feeding assembly 30 includes a vibratory plate 31 located on one side above the processing table 11, and a direct vibratory feeder 32 connected to the outlet of the vibratory plate 31; the outlet end of the direct vibratory feeder 32 faces the turntable 21; the die-cast part 50 is fed into the receiving port 210 of the turntable 21 through the vibratory plate 31 and the direct vibratory feeder 32.

[0039] In this embodiment, the direct vibration feeder 32 is arranged along the radial direction of the turntable 21.

[0040] The unloading assembly 40 includes an unloading track 41 located on one side of the turntable 21, a rotating shaft 42 rotatably mounted on one side of the unloading track 41, a toggle motor (not shown) installed inside the processing table 11, and an unloading deflector 43 coaxially mounted on the top of the rotating shaft 42. The unloading deflector 43 is located above the turntable 21 and is used to abut the portion of the die-cast part 50 that extends beyond the top surface of the turntable 21. The toggle motor drives the rotating shaft 42 to rotate. In actual operation, the rotating shaft 42 drives the unloading deflector 43 to rotate, which can deflect the die-cast part 50 out of the receiving port 210 and drop it into the unloading track 41.

[0041] In this embodiment, the direct vibration feeder 32 is located on one side of the guard plate 22, and the unloading track 41 is located on the other side of the guard plate 22. Compared with traditional die-casting tapping machines, this utility model integrates the feeding assembly 30 and the unloading assembly 40 on opposite sides of the guard plate 22. After a single tapping operation, it can seamlessly connect to the unloading station and peel off the die-cast part 50 through the unloading baffle 43 without the need to switch tooling, effectively reducing non-machining waiting time and greatly improving the overall processing efficiency.

[0042] In this embodiment, the rotation direction of the rotating shaft 42 is the same as that of the turntable 21.

[0043] In this embodiment, one end of the feeding track 41 faces the turntable 21, and the other end of the feeding track 41 faces the collection basket (not shown). The height of the feeding track 41 gradually decreases from the turntable 21 toward the collection basket, so that the die-cast part 50 can automatically slide down the feeding track 41 into the collection basket.

[0044] The aforementioned automatic tapping machine for die castings has a simple structure and is easy to use. The feeding component 30 and the unloading component 40 are integrated on opposite sides of the guard plate 22. After a single tapping operation, it can seamlessly connect to the unloading station and peel off the die casting 50 through the unloading plate 43 without the need to switch tooling. This effectively reduces non-machining waiting time and greatly improves the overall processing efficiency.

[0045] The technical features of the above embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0046] The embodiments described above are merely illustrative of several implementations of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.

Claims

1. An automatic tapping machine for die-cast parts, characterized in that, include: Machine body; a processing table is provided on the top surface of the machine body; The tapping assembly is installed in the middle of the machine body; the tapping assembly includes a turntable rotatably mounted on the top surface of the machining table and a guard plate mounted on one side of the turntable; multiple receiving ports are evenly spaced on the outer shaft surface of the turntable, and the receiving ports are used to match and receive the die-cast parts; the height of the die-cast parts is greater than the thickness of the turntable; A feeding assembly is installed on one side of the tapping assembly; the feeding assembly includes a vibratory feeder located above the machining table and a linear vibratory feeder connected to the outlet of the vibratory feeder; the outlet end of the linear vibratory feeder faces the turntable; and The unloading assembly is installed on the other side of the tapping assembly; the unloading assembly includes an unloading rail located on one side of the turntable, a rotating shaft rotatably installed on one side of the unloading rail, a toggle motor installed inside the processing table, and an unloading baffle plate coaxially installed on the top of the rotating shaft; the unloading baffle plate is located above the turntable and is used to abut the part of the die-casting part that extends beyond the top surface of the turntable; the direct vibration feeder is located on one side of the guard plate, and the unloading rail is located on the other side of the guard plate.

2. The automatic tapping machine for die-cast parts according to claim 1, characterized in that, The rotation direction of the shaft is the same as that of the turntable.

3. The automatic tapping machine for die-cast parts according to claim 1, characterized in that, The tapping assembly also includes a drive motor installed inside the machining table; the drive motor is connected to the turntable.

4. The automatic tapping machine for die-cast parts according to claim 1, characterized in that, The tapping assembly also includes a retaining pin that is movably mounted on the side of the guard plate away from the turntable, and a push-pull cylinder that connects to the retaining pin; the retaining pin is used to clamp and position the die-cast part after passing through the guard plate.

5. The automatic tapping machine for die-cast parts according to claim 4, characterized in that, The guard plate has a through hole in the middle for inserting a locking pin.

6. The automatic tapping machine for die-cast parts according to claim 1, characterized in that, The guard plate is designed in an arc shape.

7. The automatic tapping machine for die-cast parts according to claim 1, characterized in that, The tapping assembly also includes a spindle mounted on the top of the support column and a tap coaxially mounted on the bottom of the spindle; the tap is positioned above the receiving opening.

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