An automated assembly line for car ignition systems

Abstract

This utility model discloses an automatic assembly line for automotive ignition devices, relating to the field of automotive ignition device processing technology. The automatic assembly line includes a base and an automatic feeding mechanism. The automatic feeding mechanism includes a mounting base fixedly connected to the upper end of the base via a bracket. A rotating shaft is rotatably connected to the side wall of the mounting base. A vertical rod is fixedly connected to the side wall of the rotating shaft. A pin is fixedly connected to the side wall of the vertical rod. A picking rod is rotatably connected to the side wall of the pin. A sliding groove is formed on the side wall of the mounting base. A slider is slidably connected to the inner wall of the sliding groove. The side wall of the picking rod is slidably connected to the inner wall of the slider. An electric suction cup is fixedly connected to the lower end of the picking rod. This utility model, by driving an electric push rod and a motor, can automatically pick up, place, and transport automotive ignition devices, thereby achieving automated assembly without manual material handling, increasing assembly efficiency and reducing labor costs.

Description

Technical Field

[0001] This utility model relates to the field of automotive ignition device processing technology, specifically to an automatic assembly line for automotive ignition devices. Background Technology

[0002] An automotive igniter is a device that can provide enough energy to ignite pulverized coal or oil (gas) fuel in an instant and stabilize the flame. With the development of the automotive industry, the demand for automotive igniters is increasing day by day.

[0003] Currently, the assembly of automotive ignition systems is primarily done manually, with each ignition unit placed into its designated assembly position. This manual loading process is inefficient and requires multiple workstations, increasing labor costs. While some factories use automated assembly lines, these lines rely on control equipment and programs for automatic loading, which are expensive and unsuitable for small and medium-sized enterprises. Therefore, we propose an automated assembly line for automotive ignition systems. Utility Model Content

[0004] The purpose of this invention is to provide an automatic assembly line for automotive ignition systems to solve the problems mentioned in the background section.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an automatic assembly line for automotive ignition systems, comprising: a base;

[0006] An automatic feeding mechanism includes a mounting base fixedly connected to the upper end of a base via a bracket. A rotating shaft is rotatably connected to the side wall of the mounting base. A vertical rod is fixedly connected to the side wall of the rotating shaft. A pin is fixedly connected to the side wall of the vertical rod. A picking rod is rotatably connected to the side wall of the pin. A sliding groove is provided on the side wall of the mounting base. A slider is slidably connected to the inner wall of the sliding groove. The side wall of the picking rod is slidably connected to the inner wall of the slider. An electric suction cup is fixedly connected to the lower end of the picking rod.

[0007] Preferably, a slide rod is fixedly connected to the inner wall of the slide groove, and the side wall of the slide rod is slidably connected to the slider.

[0008] Preferably, a drive mechanism is installed on the mounting base. The drive mechanism includes a mounting plate fixedly connected to the side wall of the mounting base, an electric push rod fixedly connected to the side wall of the mounting plate, a rack fixedly connected to the movable end of the electric push rod, and a gear fixedly connected to one end of the rotating shaft through the side wall of the mounting base. The rack meshes with the gear.

[0009] Preferably, four vertical plates are symmetrically fixedly connected to the upper end of the base, wherein two vertical plates located on the same side are rotatably connected to a conveyor roller, and the conveyor rollers are connected to each other by a conveyor belt.

[0010] Preferably, a motor is fixedly connected to one of the vertical plate sidewalls, and the output end of the motor passes through the vertical plate sidewall and is fixedly connected to the conveying roller.

[0011] Preferably, the slider is concave.

[0012] Preferably, the lower end of the base is symmetrically fixedly connected with multiple support columns, and the lower ends of the multiple support columns are all fixedly connected to the ground by expansion screws.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] This automatic assembly line for automotive ignition devices, by setting up an automatic feeding mechanism and a drive mechanism, can automatically pick up, put out, and transport automotive ignition devices by driving an electric push rod and a motor, thereby achieving automated assembly without the need for manual material handling, which can increase assembly efficiency and reduce labor costs.

[0015] This automatic assembly line for automotive ignition devices uses a mechanical structure to automate the picking, feeding, and assembly of automotive ignition devices. It is highly practical, inexpensive, and has a low failure rate, making it suitable for small and medium-sized enterprises. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of an automatic assembly line for automotive ignition devices proposed in this utility model;

[0017] Figure 2 for Figure 1 Side view of the middle structure;

[0018] Figure 3 for Figure 1 Top view of the structure;

[0019] Figure 4 for Figure 1 Cross-sectional view of the middle structure;

[0020] Figure 5 for Figure 4 An enlarged schematic diagram of the structure at point A in the middle.

[0021] In the diagram: 1. Base, 2. Mounting seat, 3. Rotary shaft, 4. Vertical rod, 5. Pin, 6. Picking rod, 7. Slide groove, 8. Slider, 9. Electric suction cup, 10. Slide rod, 11. Gear, 12. Mounting plate, 13. Electric push rod, 14. Rack, 15. Vertical plate, 16. Conveying roller, 17. Conveying belt, 18. Motor. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figures 1-5 This utility model provides a technical solution: an automatic assembly line for car ignition devices, including: a base 1, with multiple support columns symmetrically fixedly connected to the lower end of the base 1, and the lower ends of the multiple support columns are all fixedly connected to the ground by expansion screws;

[0024] The automatic feeding mechanism includes a mounting base 2 fixedly connected to the upper end of the base 1 via a bracket. A rotating shaft 3 is rotatably connected to the side wall of the mounting base 2. A vertical rod 4 is fixedly connected to the side wall of the rotating shaft 3. A pin 5 is fixedly connected to the side wall of the vertical rod 4. A picking rod 6 is rotatably connected to the side wall of the pin 5. A sliding groove 7 is provided on the side wall of the mounting base 2. A slider 8 is slidably connected to the inner wall of the sliding groove 7. The slider 8 is concave. The side wall of the picking rod 6 is slidably connected to the inner wall of the slider 8. An electric suction cup 9 is fixedly connected to the lower end of the picking rod 6.

[0025] It should be noted that the electric suction cup 9 can adsorb and place products through electric control, which is existing technology and will not be elaborated here.

[0026] A slide rod 10 is fixedly connected to the inner wall of the slide groove 7, and the side wall of the slide rod 10 is slidably connected to the slider 8.

[0027] A drive mechanism is installed on the mounting base 2. The drive mechanism includes a mounting plate 12 fixedly connected to the side wall of the mounting base 2. An electric push rod 13 is fixedly connected to the side wall of the mounting plate 12. A rack 14 is fixedly connected to the movable end of the electric push rod 13. One end of the rotating shaft 3 passes through the side wall of the mounting base 2 and is fixedly connected to a gear 11. The rack 14 is meshed with the gear 11.

[0028] Four vertical plates 15 are symmetrically fixedly connected to the upper end of the base 1. Among them, two vertical plates 15 located on the same side are rotatably connected to a conveyor roller 16, and the conveyor rollers 16 are connected to each other by a conveyor belt 17.

[0029] One of the vertical plates 15 has a motor 18 fixedly connected to its side wall. The output end of the motor 18 passes through the side wall of the vertical plate 15 and is fixedly connected to the conveyor roller 16.

[0030] In this invention, a work tray containing an automotive igniter is placed on the side of a base 1. Then, a motor 18 is started, driving the conveyor roller 16 to rotate, which in turn drives the conveyor belt 17. Next, an electric push rod 13 is driven to repeatedly extend and retract, causing the rack 14 to repeatedly move horizontally, which in turn drives the gear 11 to rotate alternately in both directions, causing the rotating shaft 3 to rotate alternately in both directions, and consequently the vertical rod 4 to rotate alternately in both directions. The vertical rod 4, via a pin 5, drives the picking rod 6 to move. Due to the constraint of the slider 8, the picking rod 6 slides up and down repeatedly. Since the slider 8 can slide back and forth within the groove 7, the picking rod 6 moves horizontally and vertically, thus driving the electric suction cup 9 to move as well. The electric suction cup 9 moves to the work tray containing the automotive igniter, adsorbing it. Then, the electric suction cup 9 moves in the opposite direction, placing the automotive igniter on the conveyor belt 17 for assembly. This process is repeated, enabling automatic picking, dispensing, and conveying of the automotive igniter, thus achieving automated assembly.

[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An automatic assembly line for automobile igniters, characterized in that, include: Base (1); An automatic feeding mechanism includes a mounting base (2) fixedly connected to the upper end of a base (1) via a bracket. A rotating shaft (3) is rotatably connected to the side wall of the mounting base (2). A vertical rod (4) is fixedly connected to the side wall of the rotating shaft (3). A pin (5) is fixedly connected to the side wall of the vertical rod (4). A picking rod (6) is rotatably connected to the side wall of the pin (5). A sliding groove (7) is provided on the side wall of the mounting base (2). A slider (8) is slidably connected to the inner wall of the sliding groove (7). The side wall of the picking rod (6) is slidably connected to the inner wall of the slider (8). An electric suction cup (9) is fixedly connected to the lower end of the picking rod (6).

2. The automatic assembling line for automobile igniters according to claim 1, characterized in that, in: The inner wall of the groove (7) is fixedly connected to a slide rod (10), and the side wall of the slide rod (10) is slidably connected to the slider (8).

3. The automatic assembling line for automobile igniters according to claim 2, characterized in that, in: A drive mechanism is installed on the mounting base (2). The drive mechanism includes a mounting plate (12) fixedly connected to the side wall of the mounting base (2). An electric push rod (13) is fixedly connected to the side wall of the mounting plate (12). A rack (14) is fixedly connected to the movable end of the electric push rod (13). One end of the rotating shaft (3) passes through the side wall of the mounting base (2) and is fixedly connected to a gear (11). The rack (14) meshes with the gear (11).

4. The automatic assembling line for automobile igniters according to claim 3, characterized in that, in: The base (1) has four vertical plates (15) symmetrically fixedly connected to its upper end. Two of the vertical plates (15) located on the same side are rotatably connected to a conveyor roller (16), and the conveyor rollers (16) are connected to each other by a conveyor belt (17).

5. An automatic assembly line for automotive ignition systems according to claim 4, characterized in that, in: One of the vertical plates (15) has a motor (18) fixedly connected to its side wall. The output end of the motor (18) passes through the side wall of the vertical plate (15) and is fixedly connected to the conveying roller (16).

6. An automatic assembly line for automotive ignition systems according to claim 5, characterized in that, in: The slider (8) is concave.

7. The automatic assembly line for automotive ignition systems according to claim 1, characterized in that, in: The base (1) has multiple support columns symmetrically fixedly connected to its lower end, and the lower ends of the multiple support columns are fixedly connected to the ground by expansion screws.

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