A battery swapping tray with automatic anti-slip locking mechanism
By installing a rotating rod, a locking rod, and a locking assembly on the battery swapping tray, the problem of batteries accidentally falling off during vibration is solved, and the automatic limit locking of the batteries is achieved, improving the safety and convenience of the battery swapping process.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 杭州鸿途智慧能源技术有限公司
- Filing Date
- 2025-06-09
- Publication Date
- 2026-05-26
AI Technical Summary
During the battery swapping process, the batteries on the swapping tray were accidentally moved due to vibration, causing them to fall off the tray and become damaged.
A battery swapping tray with automatic battery anti-slipping locking was designed. By installing a rotating rod, locking rod, connecting rod and locking assembly on the tray frame, and using the cooperation of the locking hook plate and the return spring, the battery can be automatically limited and locked, avoiding manual operation.
It achieves automatic anti-slippage of the swapping battery on the tray, reduces the friction of the battery during movement, and improves the safety and convenience of the battery.
Smart Images

Figure CN224277118U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of battery tray technology, specifically a battery swapping tray with an automatic anti-slipping lock for batteries. Background Technology
[0002] A battery swapping device is a removable power battery suitable for electric vehicles and other new energy vehicles. This type of battery can be swapped at electric vehicle charging stations, and the process only takes a few minutes. It is equivalent to a fast charging and charging alternative. The development of this technology makes the use of electric vehicles more convenient and avoids the problem of waiting for charging time. In the process of manual battery swapping, it is usually necessary to use a battery swapping tray to move the battery from one place to another.
[0003] Currently, when using a battery swapping tray to move batteries, the batteries on the tray may accidentally move due to vibration, causing them to fall off the tray and damage them. Utility Model Content
[0004] The purpose of this invention is to provide a battery swapping tray with an automatic anti-slip lock to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a battery swapping pallet with automatic anti-slip-out locking, comprising a forklift arm and a support plate. The support plate is installed on the upper end of the forklift arm. Two support plates are installed on the upper end of the support plate. A bracket is installed on both sides of the lower end of the two support plates. A pallet frame is installed on both brackets. A rotating rod is installed inside the pallet frame. A locking rod is installed on the surface of the rotating rod inside the pallet frame. One end of the rotating rod extends to the outside of the pallet frame. A connecting rod is installed on the surface of the rotating rod outside the pallet frame. An L-shaped handle is installed on the upper part of the connecting rod. A locking assembly is installed at the rear end of the pallet frame. A connecting plate is installed on the surface of the connecting rod. A fixing rod is installed on one side of the L-shaped handle. A return spring is installed between the connecting plate and the fixing rod.
[0006] Preferably, the locking assembly includes a mounting plate, a fixing bolt, a locking hook plate, a tension spring, and a fixing plate. The mounting plate is installed at the rear end of the pallet frame, and the fixing bolt is installed at the upper end of the mounting plate. The locking hook plate is rotatably connected to the surface of the fixing bolt. The locking hook plate is F-shaped. The fixing plate is installed at the upper end of the pallet frame in front of the locking hook plate. A tension spring is installed between the fixing plate and the locking hook plate.
[0007] Preferably, the locking hook plate has an inclined surface near the end of the connecting rod.
[0008] Preferably, the locking rod and the rotating rod are arranged vertically, and the locking rod and the connecting rod are arranged vertically in space.
[0009] Preferably, L-shaped protective plates are symmetrically installed at the rear of both ends of the pallet frame, and the fixing rod is installed on the surface of the L-shaped protective plate near the L-shaped handle.
[0010] Preferably, several omnidirectional balls are installed in a linear array on the upper end of the tray frame on both sides of the rotating rod.
[0011] Compared with the prior art, the beneficial effects of this utility model are:
[0012] 1. This battery swapping tray with automatic anti-slip lock works by installing a rotating rod, locking rod, connecting rod, and locking assembly on the tray frame. When the battery is placed inside the tray frame, it impacts the locking hook plate in the locking assembly. The locking hook plate rotates under the action of the fixing bolts, releasing the locking hook plate from limiting the connecting rod. At the same time, under the action of the pulling spring, the connecting rod is brought into a horizontal state, realizing the automatic limiting and locking of the battery by the locking rod. The anti-slip function of the battery swapping can be automatically realized without manual operation.
[0013] 2. This battery swapping tray with automatic anti-slip lock has multiple omnidirectional balls installed on the tray frame. The omnidirectional balls effectively reduce the friction when the battery moves on the tray frame, making it convenient to push and pull the battery. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0015] Figure 2 This is a schematic diagram of the locking rod in the locked state of this utility model;
[0016] Figure 3 This is a schematic diagram of the unlocked state of the locking rod of this utility model;
[0017] Figure 4 This is a top view of the locking hook plate of this utility model;
[0018] Figure 5 This is a schematic diagram showing the connection of the rotating rod, connecting rod, and L-shaped handle of this utility model.
[0019] In the diagram: 1. Forklift boom; 2. Support plate; 3. Support plate; 4. Bracket; 5. Pallet frame; 6. Rotating rod; 7. Locking rod; 8. Connecting rod; 9. L-shaped handle; 11. Sloping surface; 12. L-shaped protective plate; 13. Universal ball; 14. Connecting plate; 15. Fixing rod; 16. Return spring; 1001. Mounting plate; 1002. Fixing bolt; 1003. Locking hook plate; 1004. Pull spring; 1005. Fixing plate. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0021] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0022] like Figures 1 to 5As shown, this embodiment of the battery swapping pallet with automatic anti-slip-out locking includes a forklift arm 1 and a support plate 2. The support plate 2 is installed on the upper end of the forklift arm 1. Two support plates 3 are installed on the upper end of the support plate 2. Both sides of the lower end of the two support plates 3 are equipped with brackets 4. A pallet frame 5 is installed on both brackets 4. The pallet frame 5 is used to place the swapping battery. A rotating rod 6 is installed inside the pallet frame 5. A locking rod 7 is installed on the surface of the rotating rod 6 and inside the pallet frame 5. When the rotating rod 6 rotates, it can drive the locking rod 7 to rotate out of the pallet frame 5, thereby limiting the swapping battery with the locking rod 7 and preventing the swapping battery from falling off the pallet frame 5. One end of the rotating rod 6 extends to the pallet frame 5. A connecting rod 8 is installed on the surface of the rotating rod 6 outside the tray frame 5. An L-shaped handle 9 is installed on the upper part of the connecting rod 8. The L-shaped handle 9 facilitates the rotation of the rotating rod 6. A locking component is installed at the rear end of the tray frame 5. The locking component is used to lock the connecting rod 8, so that the locking rod 7 is in a horizontal state, which is convenient for inserting batteries. A connecting plate 14 is installed on the surface of the connecting rod 8. A fixing rod 15 is installed on one side of the L-shaped handle 9. A return spring 16 is installed between the connecting plate 14 and the fixing rod 15. The return spring 16 is used to pull the connecting rod 8 to make the connecting rod 8 in a horizontal state, so that the locking rod 7 on the surface of the rotating rod 6 is in a vertical locking state.
[0023] Specifically, the locking assembly includes a mounting plate 1001, a fixing bolt 1002, a locking hook plate 1003, a pull spring 1004, and a fixing plate 1005. The mounting plate 1001 is installed at the rear end of the pallet frame 5, and the fixing bolt 1002 is installed at the upper end of the mounting plate 1001. The locking hook plate 1003 is rotatably connected to the surface of the fixing bolt 1002. The locking hook plate 1003 is F-shaped. The fixing plate 1005 is installed at the upper end of the pallet frame 5 in front of the locking hook plate 1003. The pull spring 1004 is installed between the fixing plate 1005 and the locking hook plate 1003. The locking hook plate 1003 can rotate under the action of the fixing bolt 1002, and the pull spring 1004 pulls the locking hook plate 1003, which makes it easy for the locking hook plate 1003 to return to its original position after being hit by the battery.
[0024] Furthermore, the locking hook plate 1003 has an inclined surface 11 near the end of the connecting rod 8. When the L-shaped handle 9 is rotated to drive the connecting rod 8 to rotate, the connecting rod 8 and the inclined surface 11 on the locking hook plate 1003 come into contact. Under the action of the inclined surface 11, the connecting rod 8 can move into the locking hook plate 1003, thereby limiting the connecting rod 8 and making it easier to keep the locking rod 7 in a horizontal state, which is convenient for inserting the battery.
[0025] Furthermore, the locking rod 7 and the rotating rod 6 are arranged vertically, which allows the locking rod 7 to effectively limit the battery swapping and prevent the battery swapping from falling off the tray body. The locking rod 7 and the connecting rod 8 are arranged vertically in space.
[0026] Furthermore, L-shaped protective plates 12 are symmetrically installed at the rear of both ends of the pallet frame 5. Fixing rods 15 are installed on the surface of the L-shaped protective plate 12 near the L-shaped handle 9. The L-shaped protective plates 12 are used to limit the two sides of the battery swapping device to prevent the battery swapping device from falling off the two sides of the pallet frame 5.
[0027] Furthermore, several universal balls 13 are installed in a linear array on the upper end of the tray frame 5 on both sides of the rotating rod 6. The setting of the universal balls 13 effectively reduces the friction when the battery moves on the tray frame 5, making it convenient to push and pull the battery. The working principle of the universal balls 13 is a known existing technology, so it will not be described in detail.
[0028] The usage method of this embodiment is as follows: First, rotate the L-shaped handle 9. The L-shaped handle 9 drives the connecting rod 8 and the rotating rod 6 to rotate. When the connecting rod 8 rotates, it contacts the inclined surface 11 on the locking hook plate 1003. Under the action of the inclined surface 11, the locking hook plate 1003 rotates around the fixing bolt 1002 at a certain angle, so that the locking hook plate 1003 hooks and limits the connecting rod 8. At the same time, under the action of the pulling spring 1004, the locking hook plate 1003 returns to its original position. When the battery is placed into the tray frame 5, the battery contacts the universal ball 13 on the tray frame 5. Under the action of the omnidirectional ball 13, the battery can move on the pallet frame 5. When the battery is placed inside the pallet frame 5, it collides with the locking hook plate 1003. The locking hook plate 1003 rotates around the fixing bolt 1002 at a certain angle. At the same time, the return spring 16 pulls the connecting rod 8, and the connecting rod 8 disengages from the inside of the locking hook plate 1003. The connecting rod 8 rotates to a horizontal state, and the locking rod 7 on the rotating rod 6 is in a vertical state, thereby limiting the battery and effectively preventing the battery from accidentally slipping out during the movement of the pallet frame 5.
[0029] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A battery swapping pallet with automatic anti-slip-out locking, comprising a forklift arm (1) and a support plate (2), wherein the support plate (2) is mounted on the upper end of the forklift arm (1), characterized in that: Two support plates (3) are installed on the upper end of the support plate (2). A bracket (4) is installed on both sides of the lower end of the two support plates (3). A pallet frame (5) is installed on both brackets (4). A rotating rod (6) is installed inside the pallet frame (5). A locking rod (7) is installed on the surface of the rotating rod (6) and inside the pallet frame (5). One end of the rotating rod (6) extends to the outside of the pallet frame (5). A connecting rod (8) is installed on the surface of the rotating rod (6) and outside the pallet frame (5). An L-shaped handle (9) is installed on the upper part of the connecting rod (8). A locking assembly is installed at the rear end of the pallet frame (5). A connecting plate (14) is installed on the surface of the connecting rod (8). A fixing rod (15) is installed on one side of the L-shaped handle (9). A return spring (16) is installed between the connecting plate (14) and the fixing rod (15).
2. The battery swapping tray with automatic anti-slippage locking as described in claim 1, characterized in that: The locking assembly includes a mounting plate (1001), a fixing bolt (1002), a locking hook plate (1003), a pull spring (1004), and a fixing plate (1005). The mounting plate (1001) is installed at the rear end of the pallet frame (5). The fixing bolt (1002) is installed at the upper end of the mounting plate (1001). The locking hook plate (1003) is rotatably connected to the surface of the fixing bolt (1002). The locking hook plate (1003) is F-shaped. The fixing plate (1005) is installed at the upper end of the pallet frame (5) in front of the locking hook plate (1003). The pull spring (1004) is installed between the fixing plate (1005) and the locking hook plate (1003).
3. The battery swapping tray with automatic anti-slippage locking as described in claim 2, characterized in that: The locking hook plate (1003) has an inclined surface (11) near the end of the connecting rod (8).
4. The battery swapping tray with automatic anti-slippage locking as described in claim 1, characterized in that: The locking rod (7) and the rotating rod (6) are arranged vertically, and the locking rod (7) and the connecting rod (8) are arranged vertically in space.
5. The battery swapping tray with automatic anti-slippage locking as described in claim 1, characterized in that: The pallet frame (5) has L-shaped protective plates (12) symmetrically installed at the rear of both ends, and the fixing rod (15) is installed on the surface of the L-shaped protective plate (12) near the L-shaped handle (9).
6. The battery swapping tray with automatic anti-slippage locking as described in claim 5, characterized in that: Several universal balls (13) are installed in a linear array on the upper end of the tray frame (5) on both sides of the rotating rod (6).