A material conveying system with vision scanning
By employing an inclined conveyor belt structure with a 90° V-shaped angle arrangement and a vision sensor group of a vision scanning device in the material conveying system, the problem of existing systems being unable to quickly locate and accurately detect goods has been solved, enabling automatic positioning and efficient multi-dimensional detection of goods.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 青岛华满机械科技有限公司
- Filing Date
- 2025-06-19
- Publication Date
- 2026-05-26
AI Technical Summary
Existing material handling systems cannot quickly locate goods, accurately align vision devices with goods, or stably transport goods.
An inclined transmission belt structure with the first and second positioning lines arranged at a 90° V-shaped angle is adopted, combined with the visual sensor group and supplementary lighting structure in the inclined box of the visual scanning equipment, to achieve automatic positioning and multi-dimensional synchronous detection of goods.
It enables automatic positioning and stable transport of goods, improves detection efficiency and accuracy, and achieves simultaneous double-sided detection, significantly enhancing detection efficiency and accuracy.
Smart Images
Figure CN224278704U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of ENT drug delivery technology, and in particular to a material delivery system with visual scanning. Background Technology
[0002] Material handling systems with vision scanning represent a significant technological breakthrough in modern industrial automation. They integrate traditional material handling techniques with advanced computer vision technology to create an intelligent detection and sorting solution. This system, through the integration of sophisticated mechanical structures and intelligent vision recognition modules, achieves real-time dynamic detection and intelligent processing of materials on the conveyor belt, accurately completing complex tasks such as automatic material identification, precise classification, and efficient sorting. However, existing material handling systems still suffer from problems such as the inability to quickly locate goods, the inability to accurately align vision devices with goods, and the inability to reliably transport goods.
[0003] Therefore, it is essential to invent a material conveying system with visual scanning capabilities. Utility Model Content
[0004] To address the aforementioned technical problems, this utility model provides a material conveying system with visual scanning, solving the issues that existing material conveying systems still suffer from inability to quickly position goods, accurately align the visual device with the goods, and stably transport goods. A material conveying system with visual scanning includes a stabilizing base plate, support legs, a delivery line, a first positioning line, a second positioning line, a visual scanning device, and goods. The support legs are fixedly mounted on one end of the surface of the stabilizing base plate, and the delivery line is mounted on the top of the support legs. The first and second positioning lines are sequentially fixedly mounted on the other end of the surface of the stabilizing base plate. The visual scanning device is fixedly mounted on the surface of the stabilizing base plate outside the first and second positioning lines, and the goods are placed on the delivery line, the first positioning line, and the second positioning line.
[0005] The first positioning line includes an inclined support leg, a support frame, a transmission roller, a transmission belt, and a drive structure. The inclined support leg is fixedly installed on the surface of the stabilizing base plate, and the support frame is fixedly installed on the top of the inclined support leg. The transmission roller is rotatably installed at both ends of the support frame, and the transmission belt wraps around the outside of the two sets of transmission rollers. The drive structure is fixedly installed on the outside of the support frame and is connected to the transmission roller for transmission.
[0006] The visual scanning device includes an electrical box, a reinforcing bracket, a tilting box, a visual sensor assembly, and a supplementary lighting structure. The electrical box is fixedly installed on the surface of a stable substrate outside the first and second positioning lines, and the reinforcing bracket is fixedly installed between the electrical box and the stable substrate. The tilting box is fixedly installed on the top of the electrical box, and the visual sensor assembly is fixedly installed inside the tilting box. The supplementary lighting structure is fixedly installed on the top of the tilting box.
[0007] The internal structure of the first positioning line is completely identical to that of the second positioning line, and the first and second positioning lines are mirror images of each other; the inclined support leg is inclined inward at 45 degrees, and the support frame, transmission roller, and transmission belt at the top of the inclined support leg are also inclined inward at 45 degrees; the second positioning line opposite to the first positioning line is inclined outward at 45 degrees; a 90-degree V-shaped angle is formed between the first and second positioning lines, and a gap is left between the first and second positioning lines; the first and second positioning lines can fit against two sides of the goods, and the two sides of the goods between the first and second positioning lines fit against the transmission belt, while the other two sides are exposed and facing obliquely upward.
[0008] The visual scanning device uses two sets, and the tilting box inside the visual scanning device is tilted inward at 45 degrees, which is parallel to the exposed surface of the goods at a 45-degree angle; the visual sensing group is equipped with a line scan camera, a visible light camera and a QR code reader in sequence; the visual sensing device inside the visual sensing group is parallel to the exposed surface of the goods.
[0009] Compared with the prior art, the present invention has the following beneficial effects:
[0010] 1. The first and second positioning lines of this utility model, through the inclined transmission belt structure arranged at a 90° V-shaped angle, automatically guide the goods to stably fit against both sides using gravity, so that while two adjacent sides are in contact with the transmission belt, the other two sides are fully exposed at an angle upward. This design not only realizes the automatic positioning and transmission of goods, but also provides an unobstructed parallel detection surface for the visual sensing group of the visual scanning equipment. With the directional illumination of the supplementary lighting structure, it can efficiently complete the synchronous detection of both sides, which significantly improves the detection efficiency and accuracy compared with the traditional single-sided detection scheme.
[0011] 2. The visual scanning device of this utility model, through the visual sensing group integrated in its tilted box, combined with the precise illumination of the supplementary lighting structure, performs multi-dimensional synchronous detection on the exposed surface of the goods in the V-shaped workstation formed by the first positioning line and the second positioning line, realizing functions such as size measurement, defect identification, and barcode reading. The analysis data is processed through the electrical box and transmitted outward. Its unique 45° tilt design perfectly matches the V-shaped conveying structure, greatly improving detection efficiency and accuracy. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the structure of this utility model.
[0013] Figure 2 This is a schematic diagram of the structure of the first positioning line of this utility model.
[0014] Figure 3 This is a structural schematic diagram of the visual scanning device of this utility model.
[0015] In the picture:
[0016] 1. Stabilizing base plate, 2. Support leg, 3. Delivery line, 4. First positioning line, 41. Inclined support leg, 42. Support frame, 43. Drive roller, 44. Drive belt, 45. Drive structure, 5. Second positioning line, 6. Vision scanning device, 61. Electrical box, 62. Reinforcing bracket, 63. Inclined box, 64. Vision sensor group, 65. Lighting structure, 7. Cargo. Detailed Implementation
[0017] To enable those skilled in the art to better understand the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort should fall within the protection scope of the present invention.
[0018] As attached Figure 1 To be continued Figure 3 As shown.
[0019] This utility model provides a material conveying system with visual scanning, including a stabilizing base plate 1, a support leg 2, a delivery line 3, a first positioning line 4, a second positioning line 5, a visual scanning device 6, and goods 7. The support leg 2 is fixedly installed at one end of the surface of the stabilizing base plate 1, and the delivery line 3 is installed on top of the support leg 2. The first positioning line 4 and the second positioning line 5 are sequentially fixedly installed at the other end of the surface of the stabilizing base plate 1. The visual scanning device 6 is fixedly installed on the surface of the stabilizing base plate 1 outside the first positioning line 4 and the second positioning line 5, and the goods 7 are placed on the delivery line 3, the first positioning line 4, and the second positioning line 5.
[0020] The first positioning line 4 includes an inclined support leg 41, a support frame 42, a transmission roller 43, a transmission belt 44, and a drive structure 45. The inclined support leg 41 is fixedly installed on the surface of the stable base plate 1, and the support frame 42 is fixedly installed on the top of the inclined support leg 41. The transmission roller 43 is rotatably installed at both ends of the support frame 42, and the transmission belt 44 wraps around the outside of the two sets of transmission rollers 43. The drive structure 45 is fixedly installed on the outside of the support frame 42 and is connected to the transmission roller 43 for transmission.
[0021] The visual scanning device 6 includes an electrical box 61, a reinforcing bracket 62, a tilting box 63, a visual sensor group 64, and a supplementary lighting structure 65. The electrical box 61 is fixedly installed on the surface of the stabilizing substrate 1 outside the first positioning line 4 and the second positioning line 5. The reinforcing bracket 62 is fixedly installed between the electrical box 61 and the stabilizing substrate 1. The tilting box 63 is fixedly installed on the top of the electrical box 61, and the visual sensor group 64 is fixedly installed inside the tilting box 63. The supplementary lighting structure 65 is fixedly installed on the top of the tilting box 63.
[0022] The internal structure of the first positioning line 4 is completely identical to that of the second positioning line 5, and the first positioning line 4 and the second positioning line 5 are mirror images of each other; the inclined support leg 41 is inclined inward at 45 degrees, and the support frame 42, transmission roller 43 and transmission belt 44 at the top of the inclined support leg 41 are also inclined inward at 45 degrees; the second positioning line 5 opposite to the first positioning line 4 is inclined outward at 45 degrees; the first positioning line 4 and the second positioning line 5 form a 90-degree angle, and there is a gap between the first positioning line 4 and the second positioning line 5; the first positioning line 4 and the second positioning line 5 can fit against two sides of the goods 7, and the two sides of the goods 7 between the first positioning line 4 and the second positioning line 5 fit against the transmission belt 44, while the other two sides are exposed and facing obliquely upward.
[0023] The visual scanning device 6 is configured in two sets, and the tilted box 63 inside the visual scanning device 6 is tilted inward at 45 degrees, and the tilted box 63 is parallel to the exposed surface of the goods 7 which is tilted at 45 degrees; the visual sensing group 64 is equipped with a linear array camera, a visible light camera and a QR code reader in sequence; the visual sensing device inside the visual sensing group 64 is parallel to the exposed surface of the goods 7.
[0024] This material handling system with visual scanning transports goods 7 via delivery line 3 to a V-shaped inspection station formed by first positioning line 4 and second positioning line 5. Automatic positioning is achieved using 45° inclined support legs 41 and a transmission belt 44, ensuring the goods are stably aligned with both sides and exposed for inspection. Visual scanning devices 6 mounted on both sides provide uniform illumination through supplementary lighting structure 65. Linear array cameras, visible light cameras, and QR code readers within the visual sensing group 64 simultaneously collect information on goods dimensions, surface quality, and markings. The inspection data is processed and analyzed by electrical box 61, outputting sorting instructions and achieving fully automated operation. This system innovatively combines mechanical positioning with visual inspection, significantly improving the efficiency and accuracy of material sorting.
[0025] Any technical solution that achieves the above-mentioned technical effects by utilizing the technical solution described in this utility model, or by designing a similar technical solution inspired by the technical solution described in this utility model, falls within the protection scope of this utility model.
Claims
1. A material conveying system with vision scanning, characterized in that: The device includes a stabilizing substrate (1), a support leg (2), a delivery line (3), a first positioning line (4), a second positioning line (5), a visual scanning device (6), and cargo (7), wherein: the support leg (2) is fixedly installed on one end of the surface of the stabilizing substrate (1), and the delivery line (3) is installed on the top of the support leg (2), and the first positioning line (4) and the second positioning line (5) are fixedly installed on the other end of the surface of the stabilizing substrate (1) in sequence; the visual scanning device (6) is fixedly installed on the surface of the stabilizing substrate (1) outside the first positioning line (4) and the second positioning line (5), and the cargo (7) is placed on the delivery line (3), the first positioning line (4), and the second positioning line (5).
2. The material conveying system with vision scanning as described in claim 1, characterized in that: The first positioning line (4) includes an inclined support leg (41), a support frame (42), a transmission roller (43), a transmission belt (44), and a drive structure (45). The inclined support leg (41) is fixedly installed on the surface of the stable base plate (1), and the support frame (42) is fixedly installed on the top of the inclined support leg (41). The transmission roller (43) is rotatably installed at both ends of the support frame (42), and the transmission belt (44) wraps around the outside of the two sets of transmission rollers (43). The drive structure (45) is fixedly installed on the outside of the support frame (42) and is connected to the transmission roller (43) for transmission.
3. The material conveying system with vision scanning as described in claim 1, characterized in that: The visual scanning device (6) includes an electrical box (61), a reinforcing bracket (62), a tilting box (63), a visual sensing group (64), and a supplementary lighting structure (65). The electrical box (61) is fixedly installed on the surface of the stable substrate (1) outside the first positioning line (4) and the second positioning line (5). The reinforcing bracket (62) is fixedly installed between the electrical box (61) and the stable substrate (1). The tilting box (63) is fixedly installed on the top of the electrical box (61), and the visual sensing group (64) is fixedly installed inside the tilting box (63). The supplementary lighting structure (65) is fixedly installed on the top of the tilting box (63).
4. A material conveying system with vision scanning as described in claim 2, characterized in that: The internal structure of the first positioning line (4) is completely consistent with that of the second positioning line (5), and the first positioning line (4) and the second positioning line (5) are mirror images of each other; the inclined support leg (41) is inclined inward at 45 degrees, and the support frame (42), transmission roller (43) and transmission belt (44) at the top of the inclined support leg (41) are also inclined inward at 45 degrees; the second positioning line (5) opposite to the first positioning line (4) is inclined outward at 45 degrees; a 90-degree V-shaped angle is formed between the first positioning line (4) and the second positioning line (5), and a gap is left between the first positioning line (4) and the second positioning line (5); the first positioning line (4) and the second positioning line (5) can fit against the two sides of the goods (7), and the two sides of the goods (7) between the first positioning line (4) and the second positioning line (5) fit against the transmission belt (44), while the other two sides are exposed and facing obliquely upward.
5. A material conveying system with vision scanning as described in claim 3, characterized in that: The visual scanning device (6) is divided into two groups, and the tilted box (63) inside the visual scanning device (6) is tilted inward at 45 degrees. The tilted box (63) is parallel to the exposed surface of the goods (7) tilted at 45 degrees. The visual sensing group (64) is equipped with a line array camera, a visible light camera and a QR code reader in sequence. The visual sensing device inside the visual sensing group (64) is parallel to the exposed surface of the goods (7).