A high-strength cement-bonded cast stone composite pipe

By using a design incorporating a protective layer, a support frame, a support layer, an expansion layer, and sealing components, the problem of high flange connection precision in existing technologies is solved, enabling rapid alignment and sealing, and enhancing the stability and sealing performance of the device.

CN224283974UActive Publication Date: 2026-05-26PENGLAI HUAAN BASALT PIPELINE

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
PENGLAI HUAAN BASALT PIPELINE
Filing Date
2025-07-11
Publication Date
2026-05-26

AI Technical Summary

Technical Problem

The flange connection of existing high-strength cement-cast stone composite pipes requires high-precision alignment, which results in slow installation speed and easy leakage at the connection, affecting the stability and sealing of the device.

Method used

The design incorporates a protective layer, a support frame, an expansion layer, and sealing components. Through the cooperation of the flange and connector, combined with sealant and sealing ring, it achieves rapid alignment and sealing. The support frame provides structural support, and the expansion layer compensates for gaps caused by temperature changes.

Benefits of technology

It improves the connection efficiency and sealing capability of composite pipes, enhances the stability and protection performance of the device, ensures rapid alignment and sealing of pipelines, solves the stability problem of the device, improves the stability of the device, and improves the connection efficiency of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model discloses a high-strength cement-bonded cast stone composite pipe, relating to the technical field of cast stone composite pipes. It includes a protective layer, which is a circular tube structure with one end expanding outwards and the other end contracting inwards. A supporting frame is installed inside the protective layer, composed of annular and cylindrical steel bars. Connecting components are installed at both ends of the protective layer, and sealing components are installed inside the connecting components. This utility model facilitates the quick alignment of the ends of two composite pipes through the cooperation of the flange and the connector, enabling rapid connection of the composite pipes and improving connection efficiency. The cooperation of the sealant and the sealing ring facilitates sealing the gap between the two composite pipes, preventing pipe leakage and improving the sealing capability of the device. The cooperation of the supporting frame and the expansion layer helps prevent damage to the device structure, protecting the device and improving its stability. This device improves the stability of the device and its connection efficiency.
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Description

Technical Field

[0001] This utility model relates to the field of cast stone composite pipe technology, and in particular to a high-strength cement-bonded cast stone composite pipe. Background Technology

[0002] High-strength cement-bonded cast stone composite pipe is a type of pipe used for conveying highly abrasive and corrosive media. It enhances structural stability through the combination of a cement matrix and cast stone particles, making it suitable for mine tailings transportation, chemical waste discharge, and metallurgical slurry pipeline systems. It combines the advantages of impact and abrasion resistance with chemical corrosion resistance. Currently, high-strength cement-bonded cast stone composite pipes are typically installed by aligning two composite pipes together using a crane or mechanical gripper, and then connecting them via flanges. However, this method requires high precision in aligning the two composite pipes for flange connection, resulting in extremely high skill requirements for the operators and slow installation speed. Therefore, improvements are needed to address the aforementioned issues. Utility Model Content

[0003] The purpose of this utility model is to address the shortcomings of existing technologies by proposing a high-strength cement-bonded cast stone composite pipe.

[0004] To achieve the above objectives, the present invention adopts the following technical solution: a high-strength cement-bonded cast stone composite pipe, comprising a protective layer, wherein the protective layer is a circular tube structure with one end expanding outward and the other end contracting inward, and a supporting skeleton is installed inside the protective layer, the supporting skeleton being composed of annular and cylindrical steel bars; connecting components are installed at both ends of the protective layer, and sealing components are installed inside the connecting components.

[0005] Preferably, an expansion layer is installed inside the protective layer, the outer wall of the expansion layer is attached to the inner wall of the protective layer, and an inner lining layer is installed inside the expansion layer, the outer wall of the inner lining layer is attached to the inner wall of the expansion layer.

[0006] Preferably, the connecting assembly includes flanges installed at both ends of the protective layer, one end of the flange being connected to the flange at the other end of the other protective layer by bolts, a sealing ring being installed at one end inside the protective layer, and a sealing groove being provided at the other end inside the protective layer to cooperate with the sealing ring.

[0007] Preferably, the sealing assembly includes a feed pipe installed on the outer side of one end of the protective layer, the feed pipe penetrating the protective layer, the expansion layer and the inner liner, and a nut is threaded onto the feed pipe.

[0008] Preferably, the inner lining layer at one end of the inner wall of the protective layer has a connecting groove, the connecting groove is filled with sealant, and the sealant is injected through a feed pipe.

[0009] Compared with the prior art, the beneficial effects of this utility model are as follows: In this utility model, the cooperation between the flange and the connector facilitates the quick alignment of the ports of the two composite pipes, which facilitates the rapid connection of the composite pipes and improves the connection efficiency of the composite pipes. The cooperation between the sealant and the sealing ring facilitates the sealing of the gap between the two composite pipes, which helps to prevent pipe leakage and improves the sealing ability of the device. The cooperation between the support frame and the expansion layer helps to prevent damage to the device structure, which helps to protect the device and improves the stability of the device. This device improves the stability of the device and the connection efficiency of the device. Attached Figure Description

[0010] The accompanying drawings, which are included to provide a further understanding of the present invention and form part of this application, illustrate exemplary embodiments of the present invention and, together with the description thereof, serve to explain the present invention and do not constitute an undue limitation thereof. In the drawings:

[0011] Figure 1 This is a three-dimensional schematic diagram of the overall structure proposed in this utility model;

[0012] Figure 2 This is a schematic diagram of the overall structure proposed in this utility model from another perspective;

[0013] Figure 3 This is a three-dimensional schematic diagram of a portion of the structure proposed in this utility model;

[0014] Figure 4 This is a cross-sectional view of the splicing structure proposed in this utility model;

[0015] Figure 5 This is a three-dimensional schematic diagram of the skeleton structure proposed in this utility model;

[0016] Figure 6 This is a cross-sectional schematic diagram of the main structure proposed in this utility model.

[0017] The numbers in the diagram are: 1. Protective layer; 2. Flange; 3. Expansion layer; 4. Inner lining; 5. Nut; 6. Sealant; 7. Bolt; 8. Support frame. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0019] Example: See Figure 1-6This utility model discloses a high-strength cement-bonded cast stone composite pipe, comprising a protective layer 1, which is a circular tube structure with one end expanding outward and the other end contracting inward. A support frame 8 is installed inside the protective layer 1, which is composed of circular and cylindrical steel bars. The support frame 8 facilitates the support of the protective layer 1. Connecting components are installed at both ends of the protective layer 1, and sealing components are installed inside the connecting components. An expansion layer 3 is installed inside the protective layer 1, with its outer wall adhering to the inner wall of the protective layer 1. An inner lining layer 4 is installed inside the expansion layer 3, with its outer wall adhering to the inner wall of the expansion layer 3. The expansion layer 3 facilitates the prevention of separation between the protective layer 1 and the inner lining layer 4.

[0020] In this utility model, the connecting assembly includes flanges 2 installed at both ends of the protective layer 1. One flange 2 is connected to the other flange 2 of the other protective layer 1 by bolts 7. A sealing ring is installed at one end of the protective layer 1, and a sealing groove that mates with the sealing ring is opened at the other end of the protective layer 1. The flanges 2 facilitate quick fixation of the two composite pipes. The sealing assembly includes a feed pipe installed on the outside of one end of the protective layer 1. The feed pipe passes through the protective layer 1, the expansion layer 3, and the inner lining layer 4. A nut 5 is threaded onto the feed pipe. A connecting groove is opened at one end of the inner wall of the protective layer 1 in the inner lining layer 4. The connecting groove is filled with sealant 6. The sealant 6 is injected through the feed pipe. The connecting groove and the sealant 6 facilitate sealing of the connection between the composite pipes.

[0021] Working principle: When using this utility model, first align one end of a composite pipe with the connector of another composite pipe, and insert the composite pipe into the connecting groove inside the connector. At this time, connect the two flanges 2 with bolts 7. After the flanges 2 are connected, sealant 6 can be injected into the interlayer between the connector and the composite pipe through the feed pipe. When the sealant 6 solidifies, it can seal the connection. When the external temperature is extreme, causing the protective layer 1 and the inner lining layer 4 to expand or contract, the expansion layer 3 connects the two layers, which can fill the internal gap and prevent the composite pipe from being damaged. At the same time, the support skeleton 8 inside the protective layer 1 can support the composite pipe, thereby protecting the composite pipe.

[0022] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A high-strength cement-bonded cast stone composite pipe, comprising a protective layer (1), characterized in that: The protective layer (1) is a cylindrical structure with one end expanding outward and the other end contracting inward, and a support frame (8) is installed inside the protective layer (1). The support frame (8) is composed of ring-shaped and cylindrical steel bars. Connecting components are installed at both ends of the protective layer (1), and sealing components are installed inside the connecting components.

2. The high-strength cement-bonded cast stone composite pipe according to claim 1, characterized in that: An expansion layer (3) is installed inside the protective layer (1), the outer wall of the expansion layer (3) is attached to the inner wall of the protective layer (1), and an inner lining layer (4) is installed inside the expansion layer (3), the outer wall of the inner lining layer (4) is attached to the inner wall of the expansion layer (3).

3. The high-strength cement-bonded cast stone composite pipe according to claim 1, characterized in that: The connecting assembly includes flanges (2) installed at both ends of the protective layer (1). One end of the flange (2) is connected to the other end of the other protective layer (1) by bolts (7). A sealing ring is installed at one end of the protective layer (1), and a sealing groove that mates with the sealing ring is opened at the other end of the protective layer (1).

4. The high-strength cement-bonded cast stone composite pipe according to claim 1, characterized in that: The sealing assembly includes a feed pipe installed on the outside of one end of the protective layer (1), the feed pipe passing through the protective layer (1), the expansion layer (3) and the inner lining layer (4), and a nut (5) threaded onto the feed pipe.

5. A high-strength cement-bonded cast stone composite pipe according to claim 3, characterized in that: The inner lining (4) at one end of the inner wall of the protective layer (1) has a connecting groove, and the connecting groove is filled with sealant (6), which is injected through the feed pipe.