An assembly structure for a plate-tube evaporator

By using aluminum plate clips and a groove structure in the plate-tube evaporator, the problems of fixing reliability and assembly accuracy were solved, achieving stable assembly and efficient refrigeration effect, and simplifying production operations.

CN224285000UActive Publication Date: 2026-05-26JIANGSU SONLU ELECTRICAL APPLIANCE

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGSU SONLU ELECTRICAL APPLIANCE
Filing Date
2025-04-01
Publication Date
2026-05-26

AI Technical Summary

Technical Problem

Existing plate-tube evaporators suffer from poor fixation reliability, limited assembly precision, and low production operability, resulting in poor refrigeration performance and low production efficiency.

Method used

Aluminum plates are fixed in the inner groove of the box liner using pipe clips, and the left and right and front and back directions are limited and fixed by symmetrically arranged aluminum plate clips. The L-shaped structure and anti-slip texture of the aluminum clips enhance the friction fit.

Benefits of technology

This improved the assembly stability and precision of plate-tube evaporators, simplified the production process, and enhanced refrigeration performance and production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model discloses an assembly structure for a plate-tube evaporator, including a plate-tube evaporator assembly, a cabinet assembly, and a fixing assembly. The plate-tube evaporator assembly consists of pipes and an aluminum plate, with the aluminum plate securing the pipes via pipe clips. The inner side of the cabinet assembly has a groove extending along the inner wall of the cabinet to accommodate the edge portion of the aluminum plate. The fixing assembly includes symmetrically arranged aluminum clips with positioning structures that engage with the corners of the aluminum plate, achieving lateral and longitudinal positioning and fixing of the plate-tube evaporator assembly by inserting into the groove. Preferably, the pipes can be made of copper or aluminum and connected to the aluminum plate via a thermally conductive adhesive layer; the pipe clips can be integrally stamped from an aluminum plate or made of plastic; the width of the groove forms an interference fit with the aluminum plate to enhance the fixing effect; the aluminum clips have anti-slip textures to improve fixing reliability. This utility model improves the assembly stability and production operability of the evaporator and is applicable to various types of plate-tube evaporator refrigerators.
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Description

Technical Field

[0001] This utility model relates to the technical field of plate-tube evaporators, and in particular to an assembly structure for a plate-tube evaporator. Background Technology

[0002] Plate-tube evaporators are an important component of the refrigerator's cooling system, typically consisting of pipes and aluminum plates. Existing plate-tube evaporators mainly employ an assembly structure using bent aluminum plates for positioning; this involves bending the aluminum plate and inserting it into corresponding fixing points within the refrigerator liner to secure the evaporator. However, this assembly method has the following technical drawbacks:

[0003] Poor fixation reliability: The structure of the bent aluminum plate relies on its own mechanical springback characteristics to maintain the limit, which makes it difficult to guarantee sufficient fixing force. This may cause the evaporator to loosen during use and affect the cooling effect.

[0004] Limited assembly precision: Due to dimensional tolerances in the bending of aluminum plates, improper installation may occur during the assembly process, which in turn affects the contact quality between the evaporator and the refrigerator liner, reducing heat exchange efficiency.

[0005] Low production operability: When using the aluminum plate bending structure, the assembler needs to reach into the box to install it, which is not only inconvenient to operate, but also increases the assembly time and labor costs, affecting production efficiency.

[0006] To address the aforementioned problems, this utility model proposes an improved assembly structure for plate-tube evaporators, thereby enhancing fixing reliability, assembly accuracy, and production operability. Utility Model Content

[0007] The purpose of this section is to outline some aspects of embodiments of the present invention and to briefly describe some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be construed as limiting the scope of the present invention.

[0008] Therefore, to solve the above-mentioned technical problems, this utility model provides the following technical solution: an assembly structure for a plate-tube evaporator, including...

[0009] A plate-tube evaporator assembly consists of pipes and an aluminum plate, wherein the aluminum plate secures the pipes to the pipes via pipe clips.

[0010] The inner liner assembly has an inner groove that extends along the inner wall of the inner liner to accommodate the edge portion of the aluminum plate.

[0011] The fixing component includes symmetrically arranged aluminum plate clips, which have a positioning structure that engages with the edges and corners of the aluminum plate. By inserting into the groove, the plate tube evaporator assembly is fixed in the left-right and front-back directions.

[0012] In a preferred embodiment of the assembly structure of the plate-tube evaporator of this utility model, the pipeline is a copper tube or an aluminum tube, which is fixed to the aluminum plate in a serpentine arrangement.

[0013] As a preferred embodiment of the assembly structure of the plate-tube evaporator of this utility model, the pipe clips are integrally stamped from aluminum plates, and multiple clips are spaced apart along the length of the pipe. The multiple pipe clips are alternately arranged on the left and right sides along the axial direction of the pipe.

[0014] In a preferred embodiment of the assembly structure of the plate-tube evaporator of this utility model, the width of the groove and the thickness of the aluminum plate form an interference fit, and the depth of the groove is 8-12mm, preferably 10mm.

[0015] In a preferred embodiment of the assembly structure of the plate-tube evaporator of this utility model, the pipe clips are made of plastic, preferably PP material.

[0016] As a preferred embodiment of the assembly structure of the plate-tube evaporator of this utility model, the aluminum plate buckle includes an integrally formed mounting part and an aluminum clip part;

[0017] The cross-section of the aluminum clip is L-shaped, including a horizontally extending top pressing part and a vertically extending side pressing part, which respectively correspond to the upper surface and side surface of the aluminum plate corner.

[0018] As a preferred embodiment of the assembly structure of the plate-tube evaporator of this utility model, the inner sides of the horizontal and vertical portions of the aluminum clip are provided with anti-slip textures, which contact the surface of the aluminum plate to form a friction fit.

[0019] In a preferred embodiment of the assembly structure of the plate-tube evaporator of this utility model, the groove extends vertically along the inner wall of the tank, and its length is not less than the installation height of the plate-tube evaporator assembly.

[0020] As a preferred embodiment of the assembly structure of the plate-tube evaporator of this utility model, the aluminum plate buckles are provided in two sets, respectively arranged on the left and right edges of the aluminum plate, and each set of aluminum plate buckles includes at least two single buckles spaced apart in the vertical direction.

[0021] The beneficial effects of this utility model are:

[0022] 1. The edge of the aluminum plate of the plate tube evaporator of this utility model is inserted into the groove of the inner liner of the refrigerator and fixed in the left and right and front and back directions by the aluminum plate buckle, so that the plate tube evaporator will not loosen during the operation of the refrigerator, thereby improving the assembly stability and service life.

[0023] 2. The groove of this utility model extends along the inner wall of the box, so that the aluminum plate can be accurately positioned and inserted without bending the aluminum plate for limiting, reducing assembly difficulty and improving production operability and consistency.

[0024] 3. The assembly structure provided by this utility model avoids the error influence of the traditional aluminum plate bending method, improves the installation accuracy, and is applicable to various plate tube evaporator refrigerators, thereby improving production efficiency. Attached Figure Description

[0025] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0026] Figure 1 This is a schematic diagram of the overall structure of the plate-tube evaporator assembly of this utility model.

[0027] Figure 2 This is a schematic diagram of the distribution structure of the gallbladder groove of this utility model.

[0028] Figure 3 This is a schematic diagram of the connection structure between the plate-tube evaporator assembly and the fixed assembly of this utility model.

[0029] Figure 4 For the present utility model Figure 3 A partial side view of the structure.

[0030] Figure 5 This is a schematic diagram of the installation structure of the fixing component of this utility model.

[0031] Figure 6 This is a schematic diagram of the distribution structure of the aluminum plate buckle of this utility model.

[0032] In the diagram: 100, plate-tube evaporator assembly; 101, piping; 102, aluminum plate; 102a, pipe clamp;

[0033] 200. Tank assembly; 201. Tank groove;

[0034] 300, Fixing component; 301, Aluminum plate clip; 301a, Mounting part; 301b, Aluminum clip part; 301b-1, Horizontal part; 301b-2, Vertical part. Detailed Implementation

[0035] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0036] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0037] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0038] Secondly, this utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views illustrating the device structure may be partially enlarged, not adhering to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of this utility model. In addition, actual manufacturing should include the three-dimensional spatial dimensions of length, width, and depth.

[0039] Example 1

[0040] Reference Figures 1-6 This is the first embodiment of the present invention, which provides an assembly structure for a plate-tube evaporator, comprising:

[0041] Plate-tube evaporator assembly 100: Composed of pipes 101 and aluminum plate 102. Pipes 101 are channels for refrigerant flow, and aluminum plate 102 is used to improve heat transfer efficiency. Pipes 101 are fixed to aluminum plate 102 and are limited and fixed by pipe clips 102a to ensure pipe stability.

[0042] Container liner assembly 200: The container liner 200 is part of the refrigerator liner. It has grooves 201 on both sides of its inner wall. The grooves 201 extend vertically along the inner wall of the container liner 200 to accommodate the edge of the aluminum plate 102, so that the aluminum plate 102 can be stably inserted into and fit against the refrigerator body.

[0043] Fixing component 300: includes symmetrically arranged aluminum plate clips 301. The aluminum plate clips 301 have a positioning structure that matches the corners of the aluminum plate 102. By inserting the aluminum plate clips 301 into the groove 201 and matching them with the aluminum plate 102, the plate tube evaporator assembly 100 is fixed in the left-right and front-back directions to prevent shaking and improve overall stability.

[0044] In this embodiment, the initial positioning is provided by the groove 201 to accurately place the aluminum plate 102, and the final limiting and fixing is achieved by the aluminum plate buckle 301, which ensures the stability of the evaporator and improves assembly efficiency and reliability.

[0045] Example 2

[0046] Reference Figure 1 This is the second embodiment of the present invention. The difference between this embodiment and the first embodiment is that in this embodiment, the pipe 101 is preferably made of copper or aluminum and is fixed on the aluminum plate 102 in a serpentine arrangement to increase the heat exchange area.

[0047] This embodiment ensures a stable installation of the evaporator while improving heat exchange efficiency and enhancing the overall performance of the refrigeration system.

[0048] Example 3

[0049] Reference Figure 1 This is the third embodiment of the present invention. The difference between this embodiment and the first embodiment is that in this embodiment, the pipe clip 102a and the aluminum plate 102 are manufactured by an integral stamping process, which avoids additional parts assembly and improves production efficiency and stability.

[0050] Multiple pipe clamps 102a are spaced apart along the length of the pipe 101 and are alternately arranged on the left and right sides along the axial direction of the pipe 101 to provide uniform limiting effect and prevent the pipe 101 from becoming loose or displaced.

[0051] This embodiment optimizes the structural design of the evaporator, improves the fixing reliability of the pipeline 101, simplifies the manufacturing process, and reduces production costs.

[0052] Example 4

[0053] Reference Figures 2-6 This is the fourth embodiment of the present invention. The difference between this embodiment and the first embodiment is that the width of the groove 201 and the thickness of the aluminum plate 102 form an interference fit, that is, the groove 201 is slightly smaller than the thickness of the aluminum plate 102, so that the aluminum plate 102 can fit tightly when inserted, thereby improving the fixation stability.

[0054] In addition, the depth of the groove 201 is preferably set to 8-12mm, with 10mm being the optimal depth, to ensure that the aluminum plate 102 has sufficient limiting effect after insertion, while avoiding excessive depth that would cause assembly difficulties.

[0055] This design further enhances assembly reliability, enabling precise positioning of aluminum plate 102 and improving product consistency.

[0056] Example 5

[0057] Reference Figures 3-5 This is the fifth embodiment of the present invention. The difference between this embodiment and the first embodiment is that in this embodiment, the aluminum plate buckle 301 is composed of an installation part 301a and an aluminum clip part 301b. The aluminum clip part 301b has an L-shaped cross section and includes a horizontally extending top pressing part 301b-1 and a vertically extending side pressing part 301b-2, which respectively cover the upper surface and side surface of the corner of the aluminum plate 102, thereby achieving multi-directional fixation.

[0058] In addition, the inner side of the aluminum clip 301b is provided with anti-slip texture (not shown in the figure), which forms a friction fit when in contact with the surface of the aluminum plate 102, improving the fixing effect and preventing the aluminum plate 102 from loosening during long-term use.

[0059] This embodiment adopts an L-shaped aluminum plate buckle structure and anti-slip texture design to make the evaporator more securely fixed, improve assembly quality and long-term stability.

[0060] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.

[0061] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. An assembly structure for a plate-tube evaporator, characterized in that, include The plate-tube evaporator assembly (100) consists of a pipe (101) and an aluminum plate (102), wherein the aluminum plate (102) is fixed to the pipe (101) by a pipe clip (102a). The inner liner (200) has an inner groove (201) on its inner side. The groove (201) extends along the inner wall of the inner liner (200) and is used to accommodate the edge portion of the aluminum plate (102). The fixing component (300) includes symmetrically arranged aluminum plate buckles (301), which have a positioning structure that matches the corner of the aluminum plate (102) and achieves the limiting and fixing of the plate tube evaporator assembly (100) in the left and right and front and back directions by inserting into the groove (201).

2. The assembly structure of the plate-tube evaporator as described in claim 1, characterized in that: The pipeline (101) is a copper or aluminum pipe, which is fixed on the aluminum plate (102) in a serpentine arrangement.

3. The assembly structure of the plate-tube evaporator as described in claim 1, characterized in that: The pipe clip (102a) is integrally stamped from an aluminum plate (102), and multiple clips are spaced apart along the length of the pipe (101). Multiple pipe clips (102a) are alternately arranged on the left and right sides along the axial direction of the pipe (101).

4. The assembly structure of the plate-tube evaporator as described in claim 1, characterized in that: The width of the groove (201) and the thickness of the aluminum plate (102) form an interference fit, and the depth of the groove (201) is 8-12mm.

5. The assembly structure of the plate-tube evaporator as described in claim 1, characterized in that: The aluminum plate buckle (301) includes an integrally formed mounting part (301a) and an aluminum clip part (301b). The aluminum card part (301b) has an L-shaped cross section, including a horizontally extending top pressing part (301b-1) and a vertically extending side pressing part (301b-2), which respectively correspond to the upper surface and side surface of the corner of the aluminum plate (102).

6. The assembly structure of the plate-tube evaporator as described in claim 5, characterized in that: The inner sides of the top pressing part (301b-1) and the side pressing part (301b-2) of the aluminum card part (301b) are provided with anti-slip textures, which are in contact with the surface of the aluminum plate (102) to form a friction fit.

7. The assembly structure of the plate-tube evaporator as described in claim 1, characterized in that: The trough (201) extends vertically along the inner wall of the tank liner (200), and its length is not less than the installation height of the plate tube evaporator assembly (100).

8. The assembly structure of the plate-tube evaporator as described in claim 1, characterized in that: The aluminum plate buckle (301) is provided in two sets, which are respectively arranged on the left and right edges of the aluminum plate (102). Each set of aluminum plate buckle (301) includes at least two single buckles arranged at intervals along the vertical direction.