A bottle clamp height measuring tool

Abstract

This utility model discloses a bottle clamp height measuring tool, relating to the field of bottle clamp height measurement technology. It includes: a fastening clamp held in place at the observation port of the equipment; a steering arm mounted on the fastening clamp; an assembly plate mounted on the operating end of the steering arm, the assembly plate having a first clamping assembly; and a distance sensor mounted on the first clamping assembly. This utility model, through the fastening clamp and steering arm, precisely adjusts the measuring position of the first clamping assembly. Combined with the distance sensor on the first clamping assembly, it achieves automated and accurate detection of the bottle clamp height and displays the distance value in real time, thus avoiding production and safety problems caused by human error. Furthermore, this application can detect the bottle clamp height in real time during operation, significantly improving equipment maintenance efficiency.

Description

Technical Field

[0001] This utility model relates to the field of bottle clamp height measurement technology, specifically a bottle clamp height measuring tool. Background Technology

[0002] Bottle clamps are commonly used in filling, packaging, or automated production lines to secure bottles. Measuring their height is usually done to ensure clamping stability and prevent bottles from tilting or breaking. In measuring the height of the bottle clamps, in order to ensure the normal operation of the equipment line, there is a requirement to keep the position of the bottle-penetrating jaws at a consistent height. Currently, the height of the bottle clamps is mostly judged manually by visual inspection. This method has the following disadvantages in actual operation.

[0003] First, the measurement error of the human eye is relatively large;

[0004] Secondly, the bottle clamp measurement requires pausing the equipment, which reduces the equipment's maintenance efficiency.

[0005] Furthermore, human judgment is subjective and it is inconvenient to review the data.

[0006] To address the aforementioned problems, a bottle clamp height measuring tool is proposed. Utility Model Content

[0007] The purpose of this utility model is to provide a bottle clamp height measuring tool. This tool uses a fastening clamp, a steering arm, and a first clamping assembly to precisely adjust the measuring position of the distance sensor. In conjunction with the distance sensor, it can achieve automated and accurate detection of the bottle clamp height and display the distance value in real time, so as to avoid production and safety problems caused by human error. At the same time, this application can detect the bottle clamp height in real time during operation, which can greatly improve the maintenance efficiency of the equipment.

[0008] To achieve the above objectives, this utility model provides the following technical solution: a bottle clamp height measuring tool, comprising: a fastening clamp held in the observation port of the device; a steering arm disposed on the fastening clamp; and an assembly plate disposed on the operating end of the steering arm, wherein a first clamping assembly is disposed on the assembly plate, and the clamping assembly can be moved to a detection position when the angle of the steering arm is manually adjusted; and a distance sensor disposed on the first clamping assembly, wherein the distance sensor is used to detect the height of the bottle clamp of the main unit when the clamping assembly is moved to the detection position.

[0009] Preferably, the first clamping assembly includes a first clamping head, which includes an L-shaped frame fixed to the lower part of the assembly plate. The vertical section of the L-shaped frame is provided with a fixing block and a protrusion, respectively. The protrusion is adapted to the seat body provided on the ranging sensor. The bottom of the fixing block is provided with a spring. The clamping block is fixed to the end of the spring away from the fixing block. The clamping block and the horizontal section of the L-shaped frame act on both ends of the seat body provided on the ranging sensor.

[0010] Preferably, the fastening clamp includes an inverted frame, a screw hole at one end of the inverted frame, and a screw threaded into the screw hole, wherein one end of the screw extends into the inverted frame and fixes a stop block, and the other end extends outward a certain distance and is fixed with a handle.

[0011] Preferably, the steering arm includes a first support arm structure and a second support arm structure, and a joint connector disposed at the connection between the first support arm structure and the second support arm structure for relative deflection of the first support arm structure and the second support arm structure; the first support arm structure includes a transmission disk fixed on the C-shaped frame, a transmission seat disposed on the transmission disk that can rotate longitudinally, a first support arm body disposed on the transmission seat that can rotate laterally; and a first damping layer and a second damping layer respectively disposed between the transmission disk and the transmission seat and between the transmission seat and the first support arm body, for limiting deflection between the transmission disk and the transmission seat and between the transmission seat and the first support arm body.

[0012] Preferably, the second arm structure includes a second arm body, a transmission sleeve disposed at the end of the second arm body away from the joint connector, and a transmission shaft, wherein one end of the transmission shaft is rotatably mounted to the transmission sleeve and the other end is assembled to the mounting plate; it also includes a third damping layer disposed between the transmission sleeve and the transmission shaft for limiting rotation between the transmission sleeve and the transmission shaft.

[0013] Preferably, the joint connector includes mounting rings fixed to opposite ends of the first arm body and the second arm body respectively; and a pin that is installed through the two mounting rings and rotatably mounted to the two mounting rings, wherein a fourth damping layer is provided between the pin and the two mounting rings for limiting the rotation of the pin and the two mounting rings.

[0014] Preferably, a second clamping assembly is provided at the end of the assembly plate away from the first clamping assembly. The second clamping assembly includes a second clamping head with the same structure as the first clamping head and symmetrically distributed, a long groove on the assembly plate, a bolt in the long groove, and a threaded hole in the middle of the vertical section of the L-shaped frame. When the bolt passes through the long groove and is threadedly connected to the threaded hole on the L-shaped frame, it is used to fix the position of the second clamping head.

[0015] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0016] 1. This utility model uses a fastening clamp and a steering arm to precisely adjust the measuring position of the first clamping component. In conjunction with the distance sensor on the first clamping component, it achieves automated and accurate detection of the bottle clamp height and displays the distance value in real time, thereby avoiding production and safety problems caused by human error. At the same time, this application can detect the bottle clamp height in real time during operation, which can greatly improve the maintenance efficiency of the equipment.

[0017] 2. As another embodiment of this utility model, the distance sensors of the first and second clamping components provided in this application can detect the distance between them and the bottle clamp, and further verify the measurement of the bottle clamp height. Specifically, the distance sensor on the first clamping component can detect the distance between it and the bottom edge of the bottle clamp, while the distance sensor on the second clamping component can detect the distance between it and the top edge of the bottle clamp. The distance data is compared with the preset data to complete another detection process of the bottle clamp height. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the structure of Embodiment 1 of the present utility model;

[0019] Figure 2 for Figure 1 Another perspective structural diagram;

[0020] Figure 3 This is an enlarged structural diagram of the second clamping assembly;

[0021] Figure 4 for Figure 3 Another perspective structural diagram;

[0022] Figure 5 for Figure 3 A partially enlarged structural diagram;

[0023] Figure 6 This is a schematic diagram of the working state of Example 1.

[0024] In the diagram: 111, C-shaped frame; 112, screw; 113, stop block; 114, handle; 211, transmission disc; 212, transmission seat; 213, first arm body; 214, pin; 215, second arm body; 216, transmission sleeve; 217, transmission shaft; 311, assembly plate; 312, L-shaped frame; 313, protrusion; 314, distance sensor; 315, fixing block; 316, spring; 317, pressure block; 318, long groove; 319, bolt. Detailed Implementation

[0025] In the description of this utility model, it should be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. The various embodiments of this utility model are described in detail below with reference to the accompanying drawings. Example 1

[0026] Please see Figures 1 to 6 The present invention preferably provides the following technical solution: a bottle clamp height measuring tool, comprising: a fastening clamp clamped at the observation port of the equipment; a steering arm disposed on the fastening clamp; and an assembly plate 311 disposed on the operating end of the steering arm, wherein a first clamping assembly is disposed on the assembly plate 311, and the clamping assembly can be moved to the detection position when the angle of the steering arm is manually adjusted; and a distance sensor 314 disposed on the first clamping assembly, wherein the distance sensor 314 is used to detect the bottle clamp height of the main unit when the clamping assembly is moved to the detection position.

[0027] In this embodiment, the fastening clamp, the steering arm, and the first clamping assembly are arranged sequentially from bottom to top, combined with... Figure 1 , 2 As shown, the ranging sensor 314 is mounted on the first clamping assembly, combined with... Figure 3 , 4 As shown, the fastening clamp is held in the equipment observation port, while the steering arm drives the first clamping assembly to deflect multiple times in the horizontal and vertical directions, realizing multi-angle adjustment of the ranging sensor 314 on the first clamping assembly, thereby achieving precise adjustment of the detection position of the ranging sensor 314. The specific operation is as follows: First, clamp the fastening clamp on the edge of the equipment observation port, manually operate the steering arm, and adjust the first clamping assembly and the ranging sensor 314 to the detection position, combined with... Figure 6 Then, fix it in place, and then connect the USB cable of the central control box to the computer. The data is monitored in real time on the software. At this time, the distance sensor 314 starts to detect the height of the host bottle clamp, specifically measuring the distance between it and the bottle clamp, and transmitting the distance between the bottle clamp and it to the computer. The data error is compared to measure the level of the bottle clamp, and an EXCEL table can be output for easy viewing. This design indirectly detects the position of the bottle-penetrating claw, meets the requirement that the position of the bottle-penetrating claw maintains a consistent height, and is further used to ensure the normal operation of the line.

[0028] Furthermore, the first clamping assembly includes a first clamping head, which includes an L-shaped frame 312 fixed to the lower part of the assembly plate 311. The vertical section of the L-shaped frame 312 is provided with a fixing block 315 and a protrusion 313 respectively. The protrusion 313 is adapted to the seat body provided on the ranging sensor 314. The bottom of the fixing block 315 is provided with a spring 316. The clamping block 317 is fixed to the end of the spring 316 away from the fixing block 315. The clamping block 317 and the horizontal section of the L-shaped frame 312 act on the two ends of the seat body provided on the ranging sensor 314 respectively.

[0029] like Figure 3 , 4 As shown in Figure 5, the L-shaped frame 312 where the first clamping head is located is fixed to the assembly plate 311. The horizontal section of the L-shaped frame 312 and the pressure block 317 can act on the bottom and top of the base where the ranging sensor 314 is located, respectively, to fix the position of the ranging sensor 314. With the adaptation of the base and the protrusion 313, the clamping stability of the ranging sensor 314 is further improved.

[0030] Furthermore, the fastening clamp includes an inverted frame 111, a screw hole at one end of the inverted frame 111, and a screw 112 threaded into the screw hole. One end of the screw 112 extends into the inverted frame 111 and fixes a stop block 113, while the other end extends outward a certain distance and is fixed with a handle 114.

[0031] Combination Figure 1 Due to the shape of the U-shaped frame 111, it can be locked onto the edge of the equipment observation port. Then, by operating the handle 114, the abutment 113 can be made to contact or disengage from the side wall of the equipment observation port, thus realizing the installation or disassembly of this device.

[0032] Furthermore, the steering arm includes a first arm structure, a second arm structure, and a joint connector located at the connection between the first arm structure and the second arm structure for relative deflection of the first arm structure and the second arm structure; the first arm structure includes a transmission disk 211 fixed on a U-shaped frame 111, a transmission seat 212 that can rotate longitudinally on the transmission disk 211, a first arm body 213 located on the transmission seat 212 and capable of rotating laterally; and a first damping layer and a second damping layer respectively located between the transmission disk 211 and the transmission seat 212 and between the transmission seat 212 and the first arm body 213, for limiting deflection between the transmission disk 211 and the transmission seat 212 and between the transmission seat 212 and the first arm body 213;

[0033] Furthermore, the second arm structure includes a second arm body 215, a transmission sleeve 216 disposed at the end of the second arm body 215 away from the joint connector, and a transmission shaft 217, wherein one end of the transmission shaft 217 is rotatably mounted to the transmission sleeve 216, and the other end is assembled to the mounting plate 311; it also includes a third damping layer disposed between the transmission sleeve 216 and the transmission shaft 217 for limiting rotation between the transmission sleeve 216 and the transmission shaft 217;

[0034] Furthermore, the joint connector includes mounting rings fixed to opposite ends of the first arm body 213 and the second arm body 215 respectively; and a pin 214 that is installed through the two mounting rings and rotatably mounted to the two mounting rings, and a fourth damping layer is provided between the pin 214 and the two mounting rings respectively for limiting the rotation of the pin 214 and the two mounting rings.

[0035] Combination Figure 1 , 2 As shown, one side of the transmission disk 211 is fixed to the C-shaped frame 111, while the other side is rotatably mounted with a transmission seat 212. The transmission seat 212 is rotatably mounted with the first arm body 213. With the cooperation of the first damping layer and the second damping layer, the horizontal and vertical rotation and position fixing process of the first arm body 213 can be realized, and the horizontal and vertical deflection of the first clamping assembly can be further realized.

[0036] The second arm body 215 and the first arm body 213 are relatively deflected through a joint connector. The transmission sleeve 216 at the end of the second arm body 215 rotates with the transmission shaft 217. The first clamping assembly is mounted on the transmission shaft 217. With the cooperation of the third and fourth damping layers, when the first clamping assembly is operated, the first clamping assembly can be further deflected at an angle, thereby realizing multiple horizontal and vertical deflections and position fixation processes of the first clamping assembly, thus ensuring the accurate adjustment of the detection position of the ranging sensor 314. Example 2

[0037] As another embodiment of the present invention, a second clamping assembly is provided at the end of the assembly plate 311 away from the first clamping assembly. The second clamping assembly includes a second clamping head with the same structure as the first clamping head and symmetrically distributed, a long groove 318 on the assembly plate 311, a bolt 319 in the long groove 318, and a threaded hole in the middle of the vertical section of the L-shaped frame 312. When the bolt 319 passes through the long groove 318 and is threadedly connected to the threaded hole on the L-shaped frame 312, it is used to fix the position of the second clamping head.

[0038] As another implementation method for measuring bottle clamp height, the first clamping assembly and the second clamping assembly are respectively mounted on the lower and upper parts of the mounting plate 311. The first clamping assembly is fixed to the mounting plate 311, while the second clamping assembly is detachably mounted to the mounting plate 311, thereby adjusting the distance between the first and second clamping assemblies. Figure 3 , 4 As shown, the distance sensors 314 on the first and second clamping assemblies can detect the distance between themselves and the bottle clamp, further verifying the measurement of the bottle clamp height. Specifically, the distance sensor 314 on the first clamping assembly can detect the distance between itself and the bottom edge of the bottle clamp, while the distance sensor 314 on the second clamping assembly can detect the distance between itself and the top edge of the bottle clamp. The distance data is compared with the preset data to complete another detection process of the bottle clamp height.

[0039] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Among these, there are various methods of detachable installation, such as using a combination of plug-in and snap-fit, or using bolt connections, etc.

[0040] The above description of the specific embodiments of this utility model is only used to further illustrate this utility model and should not be construed as limiting the scope of protection of this utility model. Any non-essential improvements and adjustments made to this utility model by technical engineers based on the above description of the utility model shall fall within the scope of protection of this utility model.

Claims

1. A bottle clamp height measuring tool, characterized in that, include: A fastening clamp that holds the equipment in place at the observation port; A steering arm is provided on the fastening fixture, and an assembly plate (311) is provided on the operating end of the steering arm. The assembly plate (311) is provided with a first clamping assembly, which can be moved to the detection position when the steering arm angle is manually adjusted. And a distance sensor (314) disposed on the first clamping assembly, which is used to detect the height of the host bottle clamp when the clamping assembly moves to the detection position.

2. The bottle clamp height measuring tool according to claim 1, characterized in that: The first clamping assembly includes a first clamping head, which includes an L-shaped frame (312) fixed to the lower part of the assembly plate (311). The vertical section of the L-shaped frame (312) is provided with a fixing block (315) and a protrusion (313) respectively. The protrusion (313) is adapted to the seat provided on the ranging sensor (314). The bottom of the fixing block (315) is provided with a spring (316). And a pressure block (317) fixed to the end of the spring (316) away from the fixed block (315), and the pressure block (317) and the horizontal section of the L-shaped frame (312) act on the two ends of the seat body set on the distance sensor (314).

3. The bottle clamp height measuring tool according to claim 2, characterized in that: The fastening clamp includes an inverted frame (111), a screw hole at one end of the inverted frame (111), and a screw (112) threaded into the screw hole. One end of the screw (112) extends into the inverted frame (111) and fixes a stop block (113), while the other end extends outward a certain distance and is fixed with a handle (114).

4. The bottle clamp height measuring tool according to claim 3, characterized in that: The steering arm includes a first arm structure and a second arm structure, and a joint connector is provided at the connection between the first arm structure and the second arm structure for relative deflection of the first arm structure and the second arm structure. The first support arm structure includes a transmission disk (211) fixed on the C-shaped frame (111), a transmission seat (212) that can rotate longitudinally is provided on the transmission disk (211), and a first support arm body (213) that is provided on the transmission seat (212) and can rotate laterally. And a first damping layer and a second damping layer respectively disposed between the transmission disc (211) and the transmission seat (212) and between the transmission seat (212) and the first support arm body (213), which are used for limiting deflection between the transmission disc (211) and the transmission seat (212) and between the transmission seat (212) and the first support arm body (213).

5. A bottle clamp height measuring tool according to claim 4, characterized in that: The second arm structure includes a second arm body (215) and a transmission sleeve (216) disposed at the end of the second arm body (215) away from the joint connector. And a drive shaft (217), wherein one end of the drive shaft (217) is rotatably mounted to the drive sleeve (216), and the other end is assembled to the mounting plate (311); It also includes a third damping layer disposed between the transmission sleeve (216) and the transmission shaft (217) for limiting rotation between the transmission sleeve (216) and the transmission shaft (217).

6. The bottle clamp height measuring tool according to claim 4, characterized in that: The joint connector includes mounting rings fixed to the opposite ends of the first arm body (213) and the second arm body (215); and a pin (214) that is installed through the two mounting rings and rotatably mounted on the two mounting rings, and a fourth damping layer is provided between the pin (214) and the two mounting rings for limiting the rotation of the pin (214) and the two mounting rings.

7. The bottle clamp height measuring tool according to claim 2, characterized in that: The assembly plate (311) is provided with a second clamping assembly at one end away from the first clamping assembly. The second clamping assembly includes a second clamping head that is symmetrically distributed with the same structure as the first clamping head, a long groove (318) on the assembly plate (311), a bolt (319) in the long groove (318), and a threaded hole in the middle of the vertical section of the L-shaped frame (312). When the bolt (319) passes through the long groove (318) and is threadedly connected to the threaded hole on the L-shaped frame (312), it is used to fix the position of the second clamping head.

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