A new type of environmentally friendly and energy-saving cable

By adopting an environmentally friendly and energy-saving cable with multi-strand silver-plated copper wire conductors and an integrated protective layer design, the environmental protection and energy-saving problems of traditional cables are solved, achieving a cable design that is highly conductive, anti-interference, heat dissipation, and environmentally friendly.

CN224287822UActive Publication Date: 2026-05-26SICHUAN XINGCHUANTAI CABLE

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SICHUAN XINGCHUANTAI CABLE
Filing Date
2025-05-19
Publication Date
2026-05-26

AI Technical Summary

Technical Problem

Traditional cables have shortcomings in terms of environmental protection and energy conservation. Their outer sheath materials are difficult to degrade, their conductivity is limited, leading to environmental pollution and energy loss. Furthermore, their structural design is unreasonable, resulting in insufficient anti-interference capabilities and heat dissipation performance.

Method used

It adopts a combination design of multi-strand silver-plated copper wire conductor, polyetheretherketone insulation layer, tin-plated copper wire shielding layer, graphene heat dissipation layer, ceramicized silicone rubber inner protective layer and biodegradable polylactic acid outer protective layer, combined with buffer and fixing structure, to improve conductivity, insulation, anti-interference ability and heat dissipation performance, and is biodegradable after disposal.

Benefits of technology

It achieves energy-saving effects, reduces energy loss, improves the service life and anti-interference ability of cables, ensures signal stability and environmental protection, prevents cables from being damaged by collisions, and does not pollute the environment after disposal.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model relates to the field of cable device technology and discloses a novel environmentally friendly and energy-saving cable, including a cable structure and a protective shell. The cable structure includes a conductor. A hollow sponge pad is fixedly disposed at the center of the inner wall of the protective shell. Multiple buffer structures are fixedly disposed at both the front and rear ends of the inner wall of the protective shell. Each buffer structure includes a mounting base. Two fixing structures are fixedly disposed at the edge of the outer surface of the protective shell, and a sealing gasket is snapped between the opposite surfaces of the fixing structures. In this utility model, the inner protective layer is made of ceramicized silicone rubber material, which has good fire resistance, high temperature resistance, and insulation properties. The outer protective layer is made of biodegradable polylactic acid material, which can naturally degrade after the cable is discarded, which is beneficial to environmental protection. The buffer structure can buffer and dampen the internally installed cable, effectively preventing the cable from being damaged or leaking due to collision.
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Description

Technical Field

[0001] This utility model relates to the field of cable device technology, and in particular to a new type of environmentally friendly and energy-saving cable. Background Technology

[0002] Cables are typically composed of several or more conductors. Depending on the specific application requirements, they can be divided into many types. With the development of modern society, the demand for power transmission is constantly increasing, and the use of cables is also increasing day by day.

[0003] Traditional cables have many shortcomings. In terms of environmental protection, the outer sheath materials of some cables are difficult to degrade, and they will cause long-term pollution to the environment after being discarded. In terms of energy saving, the conductivity of traditional cables is limited, resulting in significant energy loss during power transmission. The structural design of traditional cables is often not reasonable enough, and there are also problems in terms of anti-interference ability and heat dissipation performance, which affect the service life and working efficiency of the cables.

[0004] Therefore, this utility model provides a new type of environmentally friendly and energy-saving cable to solve the problems mentioned in the background art. Utility Model Content

[0005] The purpose of this utility model is to address the shortcomings of existing technologies by proposing a new type of environmentally friendly and energy-saving cable. The conductor is made of multiple strands of silver-plated copper wires twisted together. The silver-plated copper wires have good conductivity and, compared with traditional copper conductors, can reduce energy loss during power transmission, thus achieving energy-saving effects.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a novel environmentally friendly and energy-saving cable, comprising a cable structure and a protective shell, wherein the cable structure comprises a conductor, a hollow sponge pad is fixedly disposed at the center of the inner wall of the protective shell, and multiple buffer structures are fixedly disposed at both the front and rear ends of the inner wall of the protective shell, wherein the buffer structure comprises a mounting base, and two fixing structures are fixedly disposed at the edge of the outer surface of the protective shell, wherein a sealing gasket is snapped between the opposite surfaces of the fixing structures;

[0007] Through the above technical solution, the conductor has a circular structure, and the strands of silver-plated copper wire are twisted in a right-hand direction. The hollow sponge pad is hollow in the middle to hold the cable. The function of the buffer structure is to buffer the cable and prevent damage from impact or vibration. The function of the mounting base is to install the buffer structure and fix its position. The function of the fixing structure is to fix the protective shell. The function of the sealing gasket is to prevent the connection of the protective shell from being in contact for a long time and wearing out prematurely, effectively extending its service life.

[0008] Furthermore, the conductor is wrapped with an insulating layer, a shielding layer is fixedly disposed around the outer surface of the insulating layer, and a heat dissipation layer is wrapped around the outside of the shielding layer;

[0009] With the above technical solution, the thickness of the insulation layer is 1-2mm, the braiding density of the shielding layer is 80%-90%, and the thickness of the heat dissipation layer is 0.5-1mm.

[0010] Furthermore, an inner protective layer is fixedly disposed around the outer surface of the heat dissipation layer, and an outer protective layer is fixedly disposed around the outer surface of the inner protective layer.

[0011] With the above technical solution, the thickness of the inner protective layer is 1.5-2.5mm, and the thickness of the outer protective layer is 2-3mm.

[0012] Furthermore, a buffer groove is provided inside the mounting base, and a partition is slidably connected around the inner surface of the buffer groove;

[0013] Through the above technical solution, the function of the buffer groove is to buffer the impact force brought by the partition, and the function of the partition is to separate the buffer spring from the connecting rod.

[0014] Furthermore, a connecting rod is fixedly provided at the center of the upper end face of the partition, and a rubber pad is fixedly provided at the center of the upper end face of the connecting rod;

[0015] Through the above technical solution, the function of the connecting rod is to connect the rubber pad and the partition so that they come into contact, and the function of the rubber pad is to contact the cable structure and buffer it.

[0016] Furthermore, the two fixing structures include fixing plates, and threaded holes are formed at the center of the inner surfaces of the two fixing plates;

[0017] Through the above technical solution, the function of the fixing plate is to open threaded holes and connect with the protective shell. The function of the threaded holes is to connect the protective shells on both sides.

[0018] Furthermore, a buffer spring is snapped onto the edge of the inner surface of the buffer groove.

[0019] Through the above technical solution, the function of the buffer spring is to reduce the impact force.

[0020] This utility model has the following beneficial effects:

[0021] 1. This utility model proposes a novel environmentally friendly and energy-saving cable. The conductor is made of multiple strands of silver-plated copper wire. The silver-plated copper wire has good conductivity and can reduce energy loss during power transmission compared with traditional copper conductors, thus achieving energy saving. The insulation layer is made of polyetheretherketone (PEEK) material. PEEK material has excellent insulation, high temperature resistance, and mechanical properties, which can effectively improve the insulation and overall performance of the cable. The shielding layer is a mesh structure woven from tin-plated copper wire, which can effectively shield external electromagnetic interference and ensure the stability of the cable's signal transmission. The heat dissipation layer is made of graphene heat dissipation material. Graphene has extremely high thermal conductivity and can quickly dissipate the heat generated during cable operation, thus improving the cable's service life.

[0022] 2. The present invention proposes a novel environmentally friendly and energy-saving cable. The inner protective layer is made of ceramicized silicone rubber material, which has good fire resistance, high temperature resistance and insulation properties. The outer protective layer is made of biodegradable polylactic acid material, which can naturally degrade after the cable is discarded, which is beneficial to environmental protection. The buffer structure can buffer and dampen the internally installed cable, and can effectively prevent the cable from being damaged or leaking due to collision. Attached Figure Description

[0023] Figure 1 This is the first axonometric drawing of this utility model;

[0024] Figure 2 This is the second axonometric drawing of the present invention;

[0025] Figure 3 This is a schematic diagram of the internal structure of the present invention;

[0026] Figure 4 This is a schematic diagram of the buffer structure of this utility model;

[0027] Figure 5 This is a schematic diagram of the internal structure of the cable of this utility model.

[0028] Legend:

[0029] 1. Cable structure; 101. Conductor; 102. Insulation layer; 103. Shielding layer; 104. Heat dissipation layer; 105. Inner protective layer; 106. Outer protective layer; 2. Protective shell; 3. Fixing structure; 301. Fixing plate; 302. Threaded hole; 4. Buffer structure; 401. Rubber pad; 402. Connecting rod; 403. Partition plate; 404. Buffer spring; 405. Mounting base; 406. Buffer groove; 5. Sealing gasket; 6. Hollow sponge pad. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0031] Example

[0032] Reference Figure 1-5 This utility model provides an embodiment of a novel environmentally friendly and energy-saving cable, comprising a cable structure 1 and a protective shell 2. The cable structure 1 includes a conductor 101, which is made of multiple strands of silver-plated copper wire twisted together. A hollow sponge pad 6 is fixedly provided at the center of the inner wall of the protective shell 2. The hollow sponge pad 6 is used to place the cable structure 1 and protect it. Multiple buffer structures 4 are fixedly provided at both the front and rear ends of the inner wall of the protective shell 2. The buffer structures 4 buffer the cable structure 1. The buffer structure 4 includes a mounting base 405, which is used to install the buffer structure 4. Two fixing structures 3 are fixedly provided at the edge of the outer surface of the protective shell 2. The fixing structures 3 are used to fix the protective shell 2. A sealing gasket 5 is snapped between the opposite surfaces of the fixing structures 3. The sealing gasket 5 is used to protect the connection of the fixing structures 3.

[0033] The conductor 101 is wrapped with an insulating layer 102 made of polyetheretherketone (PEEK). A shielding layer 103, a mesh structure woven from tin-plated copper wire, is fixedly disposed around the outer surface of the insulating layer 102. A heat dissipation layer 104, made of graphene heat dissipation material, is wrapped around the outer surface of the shielding layer 103. An inner protective layer 105, made of ceramicized silicone rubber, is fixedly disposed around the outer surface of the inner protective layer 105. An outer protective layer 106, made of biodegradable polylactic acid (PLA), is fixedly disposed around the outer surface of the inner protective layer 105. A buffer groove 406 is provided inside the mounting base 405 to buffer the impact force from the partition 403. The inner surface of the buffer groove 406 is surrounded by… A sliding connection includes a partition 403, which separates the buffer spring 404 from the connecting rod 402. The connecting rod 402 is fixedly installed at the center of the upper end face of the partition 403, connecting the rubber pad 401 to the partition 403. The rubber pad 401 is fixedly installed at the center of the upper end face of the connecting rod 402, and contacts the cable structure 1 to relieve impact. The two fixed structures 3 include a fixing plate 301, which is used to open threaded holes 302. Threaded holes 302 are opened at the center of the inner surface of the two fixing plates 301, and are used to connect bolts and nuts. A buffer spring 404 is snapped onto the edge of the inner surface of the buffer groove 406, and is used to buffer the impact force from the partition 403 and reset it.

[0034] Working principle: Conductor 101 is responsible for power transmission. The high conductivity of the silver-plated copper wire reduces energy loss. Insulation layer 102 isolates conductor 101 from the outside world to ensure safety. Shielding layer 103 shields external electromagnetic interference to ensure signal transmission stability. Heat dissipation layer 104 dissipates the heat generated by the cable in time to prevent the cable from being damaged due to overheating. Inner protective layer 105 provides protection such as fire resistance, high temperature resistance and insulation. Outer protective layer 106 can be naturally degraded after the cable is discarded to protect the environment. A sealing gasket 5 is placed between the two fixing plates 301. The fixing plates 301 of the left and right protective shells 2 are fixedly connected by bolts and nuts to make the protective shells 2 merge and seal. When impacted, the cable structure 1 collides with the buffer structure 4. Multiple rubber pads 401 reduce the impact on the pipe. Hollow sponge pad 6 simultaneously buffers and weakens the impact on the cable structure 1 to protect it.

[0035] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A novel environmentally friendly and energy-saving cable, comprising a cable structure (1) and a protective shell (2), characterized in that: The cable structure (1) includes a conductor (101). A hollow sponge pad (6) is fixedly installed at the center of the inner wall of the protective shell (2). Multiple buffer structures (4) are fixedly installed at the front and rear ends of the inner wall of the protective shell (2). The buffer structure (4) includes a mounting base (405). Two fixing structures (3) are fixedly installed at the edge of the outer surface of the protective shell (2). A sealing gasket (5) is snapped between the opposite surfaces of the fixing structures (3).

2. The novel environmentally friendly and energy-saving cable according to claim 1, characterized in that: The conductor (101) is wrapped with an insulating layer (102) on the outside. A shielding layer (103) is fixedly arranged around the outer surface of the insulating layer (102). A heat dissipation layer (104) is wrapped around the outside of the shielding layer (103).

3. The novel environmentally friendly and energy-saving cable according to claim 2, characterized in that: An inner protective layer (105) is fixedly disposed around the outer surface of the heat dissipation layer (104), and an outer protective layer (106) is fixedly disposed around the outer surface of the inner protective layer (105).

4. The novel environmentally friendly and energy-saving cable according to claim 1, characterized in that: The mounting base (405) has a buffer groove (406) inside, and a partition plate (403) is slidably connected around the inner surface of the buffer groove (406).

5. A novel environmentally friendly and energy-saving cable according to claim 4, characterized in that: A connecting rod (402) is fixedly installed at the center of the upper end face of the partition (403), and a rubber pad (401) is fixedly installed at the center of the upper end face of the connecting rod (402).

6. The novel environmentally friendly and energy-saving cable according to claim 1, characterized in that: The two fixing structures (3) include fixing plates (301), and threaded holes (302) are provided at the center of the inner surface of the two fixing plates (301).

7. A novel environmentally friendly and energy-saving cable according to claim 4, characterized in that: A buffer spring (404) is snapped onto the edge of the inner surface of the buffer groove (406).