A novel flexible DC capacitor lead-out assembly

By designing a flexible structure and fixed components, the problems of aging gaskets and loose wire interfaces in traditional capacitor output components are solved, achieving stability and safety of capacitor connections, and making it suitable for complex and confined space layouts.

CN224288021UActive Publication Date: 2026-05-26LION GREAT EXPLOIT(HE BI)ELECTRONIC TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
LION GREAT EXPLOIT(HE BI)ELECTRONIC TECH CO LTD
Filing Date
2025-06-11
Publication Date
2026-05-26

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Abstract

This utility model provides a novel flexible DC capacitor lead-out assembly, relating to the field of capacitor lead-out technology. It includes a housing, inside which a support plate is fixedly installed, and a fixing component is mounted on the top of the support plate. An adjustment groove is formed on one side of the housing, and a second guide rod is slidably connected inside the adjustment groove. Multiple second guide rollers are rotatably connected to the outer periphery of the second guide rod via bearings. A stop rod is rotatably connected to one side of the housing. Pin holes are provided on both sides of the adjustment groove, and a pin hole is formed at one end of the stop rod, with a pin inserted inside the pin hole. This utility model, on the one hand, by setting up a cooperative structure between the fixing component and the guide rollers, prevents the wire from loosening during long-term use, improving the safety of the device; on the other hand, the design of the stop rod and the pin, combined with the adjustment groove, allows the device to guide wires of different types out, improving the applicability of the device.
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Description

Technical Field

[0001] This utility model relates to the field of capacitor lead-out technology, and in particular to a novel flexible DC capacitor lead-out assembly. Background Technology

[0002] The new flexible direct current capacitor lead assembly is an innovative component for connecting capacitors to external circuits. It employs a design combining flexible and rigid materials to improve the reliability and flexibility of capacitor connections. Traditional capacitor lead-out methods are often limited by space constraints and mechanical strength requirements, while the new assembly, through its flexible structure design, allows for more flexible layouts in complex and confined spaces.

[0003] Patent CN212342474U discloses a novel flexible DC capacitor lead assembly. Specifically, the patent discloses a technical solution comprising: "a conductor, two symmetrically arranged first and second housings, one end of the first housing hinged to one end of the second housing, a snap-fit ​​connector at the free end of the second housing, a snap-fit ​​seat at the free end of the first housing cooperating with the snap-fit ​​connector, a through groove on opposite sides of the bottom of both the first and second housings, a first sealing groove above the through groove, a first sealing gasket inside the first sealing groove, a first through hole on the first sealing gasket, a groove on the bottom surface of the first sealing gasket, a second sealing gasket inside the groove, a second through hole on the second sealing gasket, a third sealing gasket below the through groove, and a third through hole on the third sealing gasket, with the conductor passing sequentially through the first through hole, the second through hole, and the third through hole." This solution achieves the technical effects of "easy installation and disassembly, and good sealing effect."

[0004] During prolonged use, the wire interfaces may become loose due to aging of the sealing gasket, changes in the wire material, or improper installation, which may even lead to current leakage or poor contact.

[0005] Therefore, we propose a novel flexible DC capacitor lead-out assembly. Utility Model Content

[0006] The purpose of this invention is to provide a novel flexible DC capacitor lead assembly to solve the problems mentioned in the background art.

[0007] To achieve the above objectives, this utility model provides the following technical solution:

[0008] A novel flexible DC capacitor lead-out assembly includes a housing, a support plate fixedly installed inside the housing, and a fixing component on the top of the support plate; an adjustment groove is formed on one side of the housing, a second guide rod is slidably connected inside the adjustment groove, and multiple second guide rollers are rotatably connected to the outer periphery of the second guide rod via bearings; a stop rod is rotatably connected to one side of the housing; pin holes are provided on both sides of the adjustment groove; a pin hole is formed at one end of the stop rod, and a pin is provided inside the pin hole, the pin passing through the stop rod and movably connected inside the pin hole.

[0009] Preferably, connecting seats are fixedly installed on both sides of the housing, the connecting seats have threaded holes inside, the connecting seats are fitted with connecting collars on their outer periphery, and the connecting collars have screws inside, the screws passing through the connecting collars and being threaded into the threaded holes.

[0010] Preferably, the fixing component includes a knob, a rotating shaft, and a bidirectional screw. The top of the support plate is rotatably connected to the rotating shaft, and multiple bidirectional screws are coaxially fixedly connected to the outer periphery of the rotating shaft. A knob is coaxially fixedly connected to one end of the rotating shaft.

[0011] Preferably, the fixing assembly further includes a nut, a fixing rod, and a fixing block. Both ends of the bidirectional screw are threaded with nuts, and a fixing rod is fixedly installed on the top of the nut. A fixing block is fixedly installed on one side of each of the two fixing rods. One side of each of the two fixing blocks is an arc-shaped surface, and the two fixing blocks cooperate with each other.

[0012] Preferably, a first guide rod is fixedly installed inside the housing, and a plurality of first guide rollers are rotatably connected to the outer periphery of the first guide rod via bearings. The outer periphery of the first guide roller and the second guide roller are both configured with concave groove structures, and the first guide roller and the second guide roller cooperate with each other.

[0013] Preferably, a sealing layer is fixedly installed inside both of the housings, and a waterproof layer is fixedly installed on the side of the sealing layer away from the housing.

[0014] Preferably, multiple slots are provided on corresponding sides of the two housings, and the slots are matched in pairs.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] In this invention, on the one hand, the combination of a fixing component and a guide roller prevents the wire from loosening during long-term use, thus improving the safety of the device; on the other hand, the design of the stop bar and the pin, combined with the adjustment groove, allows the device to guide wires of different types out, thus improving the applicability of the device. Attached Figure Description

[0017] Figure 1 A schematic diagram of the overall structure of a novel flexible DC capacitor lead-out assembly provided by this utility model;

[0018] Figure 2 A cross-sectional view of the overall structure of a novel flexible DC capacitor lead-out assembly provided by this utility model;

[0019] Figure 3 A disassembled view of the overall structure of a novel flexible DC capacitor lead-out assembly provided by this utility model;

[0020] Figure 4 This utility model provides a novel flexible DC capacitor lead-out assembly. Figure 1 Exploded view of structure A in the middle.

[0021] Legend: 1. Housing; 2. Support plate; 3. Knob; 4. Shaft; 5. Double-acting screw; 6. Nut; 7. Fixing rod; 8. Fixing block; 9. Connecting seat; 10. Connecting collar; 11. Screw; 12. First guide rod; 13. First guide roller; 14. Second guide rod; 15. Second guide roller; 16. Stop bar; 17. Pin; 18. Sealing layer; 19. Waterproof layer. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0023] To facilitate understanding of this utility model, a more comprehensive description of this utility model will be provided below with reference to relevant embodiments, and several embodiments of this utility model will be given. However, this utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of this utility model more thorough and complete.

[0024] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there may be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or there may be an intervening element. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.

[0025] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein in the description of this invention is for the purpose of describing particular embodiments only and is not intended to limit the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0026] Example

[0027] like Figure 1-4 As shown, this utility model provides a technical solution: a novel flexible DC capacitor lead-out assembly, including a housing 1. The housing 1 not only provides support but also ensures that its internal components are in a fixed environment during operation, preventing loosening or damage caused by external factors. A support plate 2 is fixedly installed inside the housing 1 to support and fix the assembly. A fixing assembly is provided on the top of the support plate 2. An adjustment groove is provided on one side of the housing 1. A second guide rod 14 is slidably connected inside the adjustment groove. Multiple second guide rollers 15 are rotatably connected to the outer periphery of the second guide rod 14 through bearings. A stop rod 16 is rotatably connected to one side of the housing 1. The design of the pin hole and pin 17 allows the second guide rod 14 to be fixed in a suitable position when guiding different types of wires. Pin holes are provided on both sides of the adjustment groove. A pin hole is provided at one end of the stop rod 16. A pin 17 is provided inside the pin hole to lock the second guide rod 14 and prevent accidental movement. The pin 17 passes through the stop rod 16 and is movably connected inside the pin hole.

[0028] Connecting seats 9 are fixedly installed on both sides of the housing 1. The connecting seats 9 have threaded holes inside. A connecting collar 10 is fitted around the outer periphery of the connecting seats 9 to connect the screw 11 to the housing 1. The connection between the two housings 1 is stable through the threaded connection. The connecting collar 10 has a screw 11 inside. The screw 11 passes through the connecting collar 10 and is threaded into the threaded hole.

[0029] The fixing assembly includes a knob 3, a rotating shaft 4, and bidirectional screws 5. The top of the support plate 2 is rotatably connected to the rotating shaft 4. Multiple bidirectional screws 5 are coaxially fixedly connected to the outer circumference of the rotating shaft 4. A knob 3 is coaxially fixedly connected to one end of the rotating shaft 4. The user operates the rotating shaft 4 by rotating the knob 3. The rotation of the rotating shaft 4 will drive the multiple bidirectional screws 5 connected to it to move, thereby adjusting the nuts 6 threaded to both ends to move in opposite directions, thereby driving the fixing block 8 to fix the wires entering the device. The rotation of the knob 3 will drive the rotating shaft 4 to rotate. The fixing assembly also includes nuts 6, fixing rods 7, and fixing blocks 8. Nuts 6 are threaded to both ends of the bidirectional screws 5. Fixing rods 7 are fixedly installed on the top of the nuts 6. Fixing blocks 8 are fixedly installed on the corresponding side of the two fixing rods 7. The corresponding side of the two fixing blocks 8 is an arc-shaped surface, and the two fixing blocks 8 cooperate with each other.

[0030] A first guide rod 12 is fixedly installed inside a housing 1. Multiple first guide rollers 13 are rotatably connected to the outer periphery of the first guide rod 12 via bearings. The outer periphery of the first guide rollers 13 and the second guide rollers 15 are both designed with concave groove structures. The first guide rollers 13 and the second guide rollers 15 cooperate with each other. The concave groove structures between the first guide rollers 13 and the second guide rollers 15 cooperate with each other to ensure that they always remain aligned during sliding, reduce friction and errors, and ensure accurate guidance of the wire. A sealing layer 18 is fixedly installed inside both housings 1. A waterproof layer 19 is fixedly installed on the side of the sealing layer 18 away from the housing 1. The sealing layer 18 and the waterproof layer 19 ensure the safety of the device, prevent external moisture or other substances from entering, and protect the internal structure from damage. Multiple slots are opened on the corresponding side of the two housings 1, and the slots are matched in pairs.

[0031] The working process of this utility model:

[0032] Step 1: Operate the rotating shaft 4 by rotating the knob 3. The rotating shaft 4 drives the bidirectional screw 5 to move, which in turn moves the adjusting nut 6 in opposite directions. At this time, the fixing rod 7 begins to push the fixing block 8 to fix the wire. Through this action, the arc-shaped surface of the fixing block 8 makes close contact with the wire, ensuring that the wire is firmly in place in the device.

[0033] Step 2: The first guide rod 12 and the second guide rod 14 inside the housing 1, together with the first guide roller 13 and the second guide roller 15, ensure that the wire is guided along the predetermined path. The concave groove structure ensures that the wire remains aligned during the guiding process, reduces friction, and ensures that the wire passes smoothly.

[0034] Step 3: By adjusting the stop lever 16 and the pin 17, the pin 17 fixes the stop lever 16 in a suitable position. At this time, the position of the wire is locked, avoiding unnecessary movement. If different types of wires need to be processed for exiting, only the stop lever 16 and the pin 17 need to be adjusted. In addition, the sealing layer 18 and the waterproof layer 19 provide effective protection to ensure the safety of the equipment in different working environments.

[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A new type of flexible direct capacitor outlet assembly, comprising a housing (1), characterized in that: A support plate (2) is fixedly installed inside the housing (1), and a fixing component is provided on the top of the support plate (2); an adjustment groove is opened on one side of the housing (1), and a second guide rod (14) is slidably connected inside the adjustment groove. Multiple second guide rollers (15) are rotatably connected to the outer periphery of the second guide rod (14) through bearings. A stop rod (16) is rotatably connected to one side of the housing (1). Pin holes are provided on both sides of the adjustment groove. A pin hole is opened at one end of the stop rod (16), and a pin (17) is provided inside the pin hole. The pin (17) passes through the stop rod (16) and is movably connected inside the pin hole.

2. A new type of flexible DC capacitor outlet assembly according to claim 1, characterized in that: Both sides of the housing (1) are fixedly installed with connecting seats (9). The connecting seats (9) have threaded holes inside. The connecting seats (9) are fitted with connecting collars (10) on their outer periphery. The connecting collars (10) have screws (11) inside. The screws (11) pass through the connecting collars (10) and are threaded into the threaded holes.

3. A new type of flexible DC capacitor outlet assembly according to claim 1, characterized in that: The fixing component includes a knob (3), a rotating shaft (4) and a bidirectional screw (5). The top of the support plate (2) is rotatably connected to the rotating shaft (4). Multiple bidirectional screws (5) are coaxially fixedly connected to the outer periphery of the rotating shaft (4). A knob (3) is coaxially fixedly connected to one end of the rotating shaft (4).

4. A new type of flexible DC capacitor outlet assembly according to claim 3, characterized in that: The fixing assembly also includes a nut (6), a fixing rod (7), and a fixing block (8). Both ends of the bidirectional screw (5) are threaded with nuts (6). A fixing rod (7) is fixedly installed on the top of the nut (6). A fixing block (8) is fixedly installed on the corresponding side of the two fixing rods (7). The corresponding side of the two fixing blocks (8) is an arc-shaped surface. The two fixing blocks (8) cooperate with each other.

5. A new type of flexible DC capacitor outlet assembly according to claim 1, characterized in that: A first guide rod (12) is fixedly installed inside the housing (1). A plurality of first guide rollers (13) are rotatably connected to the outer periphery of the first guide rod (12) through bearings. The outer periphery of the first guide rollers (13) and the second guide rollers (15) are both configured with concave groove structures. The first guide rollers (13) and the second guide rollers (15) cooperate with each other.

6. A new type of flexible DC capacitor outlet assembly according to claim 1, characterized in that: A sealing layer (18) is fixedly installed inside both of the housings (1), and a waterproof layer (19) is fixedly installed on the side of the sealing layer (18) away from the housing (1).

7. A new type of flexible DC capacitor outlet assembly according to claim 1, characterized in that: Multiple slots are provided on the corresponding side of the two housings (1), and the slots are matched in pairs.