Charging station and cable combination for electric vehicles

By using a combination of magnetic and metal components on the charging base, and utilizing magnetic attraction to assist in the installation of the dust cover, the problem of wear on the charging base's sealing ring is solved, thereby improving durability and cost-effectiveness.

CN224288677UActive Publication Date: 2026-05-26TYCO ELECTRONICS TECHNOLOGY (SIP) CO LTD +1
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
TYCO ELECTRONICS TECHNOLOGY (SIP) CO LTD
Filing Date
2025-04-14
Publication Date
2026-05-26

AI Technical Summary

Technical Problem

The dust cover of existing electric vehicle charging docks is prone to deformation or wear of the sealing ring after prolonged plugging and unplugging, increasing the cost of use.

Method used

A combination of magnetic and metal components is used to assist in the installation of the dust cover through magnetic attraction, avoiding interference fit and reducing wear on the sealing ring.

Benefits of technology

It improves the durability of the charging dock, reduces usage costs, and eliminates the need for regular replacement of the sealing ring.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model discloses a charging base for electric vehicles and a cable assembly including the charging base and a cable connected to the charging base. The charging base includes: a housing having a port for receiving charging terminals, the port having a protrusion on its inner wall; a cover for mounting on the port; a magnetic element disposed on one of the protrusion and the cover; and a metal element disposed on the other of the protrusion and the cover, such that the cover is mounted on the port with the assistance of magnetic attraction between the magnetic element and the metal element, eliminating the need to install a sealing ring on the side wall of the cover to achieve an interference fit between the sealing ring and the side wall of the port to mount the cover on the port, avoiding periodic replacement of the cover or sealing ring, and improving the durability of the charging base.
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Description

Technical Field

[0001] This utility model relates to the field of new energy vehicles, and more specifically to a charging base for electric vehicles and a cable assembly including the charging base and a cable connected to the charging base. Background Technology

[0002] In existing electric vehicles, dust covers are required to be installed on the charging ports of the charging socket to prevent dust and water from contaminating the ports and causing charging malfunctions. To ensure a secure installation, the dust cover needs to maintain a certain holding force between it and the charging port when inserted and removed. This is typically achieved by installing a sealing ring on the side wall of the dust cover to create an interference fit between the ring and the side wall of the charging port. However, this interference fit often leads to deformation of the dust cover or wear of the sealing ring after prolonged insertion and removal, necessitating periodic replacement of the dust cover or sealing ring and increasing the operating costs of the electric vehicle.

[0003] Therefore, there is an urgent need to provide a charging dock that is durable and has low operating costs. Utility Model Content

[0004] The present invention aims to provide a charging stand that is durable and has low operating costs.

[0005] According to one aspect of the present invention, a charging base for an electric vehicle is provided, comprising: a housing having a port for receiving a charging terminal, the port having a protrusion on its inner wall; a cover for mounting on the port; a magnetic element disposed on one of the protrusion and the cover; and a metal element disposed on the other of the protrusion and the cover, such that the cover is mounted on the port with the assistance of magnetic attraction between the magnetic element and the metal element.

[0006] According to one aspect of the present invention, the cover is provided with a lug, and one of the magnetic element and the metal element is disposed on the lug.

[0007] According to one aspect of the present invention, the lug has a groove on the side facing the boss for receiving one of the magnetic component and the metal component.

[0008] According to one aspect of the present invention, the other of the magnetic element and the metal element is disposed on the top surface of the boss and protrudes from the top surface.

[0009] According to one aspect of the present invention, the groove is configured to have a depth that allows the magnetic element and the metal element to abut within the groove.

[0010] According to one aspect of the present invention, the side of the lug facing the boss is configured to mate with the top surface shape of the boss.

[0011] According to one aspect of the present invention, the port includes: a first port having two first protrusions respectively provided on opposite sides of its inner wall; and a second port having two second protrusions respectively provided on opposite sides of its inner wall, wherein the metal part is disposed on each of the two first protrusions and the two second protrusions.

[0012] According to one aspect of the present invention, the cover includes: a first cover for mounting on the first port and having two first lugs respectively provided on opposite sides thereon; and a second cover for mounting on the second port and having two second lugs respectively provided on opposite sides thereon, wherein the magnetic element is disposed in a groove of each of the two first lugs and the two second lugs.

[0013] According to one aspect of the present invention, the magnetic element includes a neodymium iron boron magnet.

[0014] According to another aspect of the present invention, a cable assembly is provided, comprising a charging dock as described in any of the foregoing aspects and a cable connected to the charging dock. Attached Figure Description

[0015] The accompanying drawings, which are incorporated herein and form a part of this specification, illustrate the present invention and, together with the description, further serve to explain the principles of the present invention and enable those skilled in the art to make and use the embodiments described herein.

[0016] Figure 1 This is a front view of a charging stand according to an embodiment of the present invention;

[0017] Figure 2 yes Figure 1 A perspective view of the charging dock, in which the first and second covers have been removed, showing the metal parts in the first and second ports;

[0018] Figure 3 yes Figure 1 A perspective view of the charging dock, in which the first and second covers have been removed, showing the metal parts in the first and second ports and the magnets abutting against the metal parts;

[0019] Figure 4 yes Figure 1 The bottom view of the first cover shows the groove of the first cover;

[0020] Figure 5 yes Figure 1 A bottom view of the second cover, showing the groove of the second cover; and

[0021] Figure 6 It is along Figure 1 An enlarged view of a portion of the cross-section taken by line VI-VI in the figure shows the metal parts and magnets abutting each other in the groove of the second cover.

[0022] The features of this utility model will become more apparent from the following detailed description taken in conjunction with the accompanying drawings, wherein similar reference numerals always identify corresponding elements. In the drawings, similar reference numerals generally denote identical, functionally similar, and / or structurally similar elements. Unless otherwise stated, the drawings provided throughout this application should not be construed as being drawn to scale. Detailed Implementation

[0023] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings.

[0024] However, it should be understood that these descriptions are exemplary only and are not intended to limit the scope of the present invention. In the following detailed description, numerous specific details are set forth to provide a comprehensive understanding of the embodiments of the present invention for ease of explanation. However, it will be apparent that one or more embodiments may be practiced without these specific details. Furthermore, descriptions of well-known technologies are omitted in the following description to avoid unnecessarily obscuring the concepts of the present invention.

[0025] The terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the scope of the invention. The term "comprising" as used herein indicates the presence of features, steps, or operations, but does not exclude the presence or addition of one or more other features.

[0026] When using expressions such as "at least one of A, B and C", they should generally be interpreted in accordance with the meaning that is commonly understood by those skilled in the art (e.g., "a system having at least one of A, B and C" should include, but is not limited to, a system having A alone, a system having B alone, a system having C alone, a system having A and B, a system having A and C, a system having B and C, and / or a system having A, B and C, etc.).

[0027] All terms used herein (including technical and scientific terms) have the meanings commonly understood by those skilled in the art, unless otherwise defined. It should be noted that the terms used herein are to be interpreted in a manner consistent with the context of this specification, and not in an idealized or overly rigid way.

[0028] See Figures 1 to 6This utility model discloses a charging base 1000 for electric vehicles and a cable assembly (not shown in the figure) including the charging base 1000 and a cable connected to the charging base 1000.

[0029] The charging dock 1000 includes: a housing 100, a first cover 200, a second cover 300, a magnetic component 400, and a metal component 500. The magnetic component 400 includes, but is not limited to, a neodymium iron boron magnet. The housing 100 is provided with a first port 110 for accommodating AC charging terminals and a second port 120 for accommodating DC charging terminals. The first port 110 has a first protrusion 112 on its inner wall 111, and the second port 120 has a second protrusion 122 on its inner wall 121 (see...). Figure 2 and 3 ).

[0030] See Figure 4 The first cover 200 is mounted on the first port 110 and has two first lugs 210 on opposite sides thereon. One of the magnetic element 400 and the metal element 500 is disposed on one of the two first lugs 210. The other of the magnetic element 400 and the metal element 500 is disposed on the top surface 1121 of the first boss 112 and protrudes from the top surface 1121 (see [link]). Figure 2 and 3 The two first lugs 210 have grooves 211 on the side facing the first boss 112 for receiving one of the magnetic element 400 and the metal element 500. The side of the first lug 210 facing the first boss 112 is configured to fit the shape of the top surface 1121 of the first boss 112 so that the first cover 200 is installed in the first port 110 and forms an abutment between the magnetic element 400 and the metal element 500.

[0031] although Figure 4 An embodiment is shown with two first lugs 210 and a groove 211 provided on each first lug 210. However, those skilled in the art should understand that the present invention is not limited thereto. The number of first lugs 210 can be one or more, and multiple grooves 211 can be provided on each first lug 210, with the number of grooves 211 on each first lug 210 being the same or different. The groove 211 is configured to have a depth that allows the magnetic element 400 and the metal element 500 to abut within the groove 211, that is, the magnetic element 400 and the metal element 500 to contact within the groove 211, such that the groove 211 limits the magnetic element 400 and the metal element 500, thereby preventing displacement between the magnetic element 400 and the metal element 500.

[0032] See Figure 5The second cover 300 is mounted on the second port 120 and has two second lugs 310 on opposite sides thereon. One of the magnetic element 400 and the metal element 500 is disposed on one of the two second lugs 310. The other of the magnetic element 400 and the metal element 500 is disposed on the top surface 1221 of the second boss 122 and protrudes from the top surface 1221 to form an abutment between the magnetic element 400 and the metal element 500. The second lug 310 has a groove 311 on the side facing the second boss 122 for receiving one of the magnetic element 400 and the metal element 500. The side of the second lug 310 facing the second boss 122 is configured to fit the shape of the top surface 1221 of the second boss 122 so that the second cover 300 is mounted in the second port 120 and forms an abutment between the magnetic element 400 and the metal element 500.

[0033] although Figure 5 An embodiment is shown with two second lugs 310 and a groove 311 provided on each second lug 310. However, those skilled in the art should understand that the present invention is not limited thereto. The number of second lugs 310 may be one or more, and multiple grooves 311 may be provided on each second lug 310. The number of grooves 311 on each second lug 310 may be the same or different. The groove 311 is configured to have a depth in which the magnetic element 400 and the metal element 500 abut against each other (see [reference]). Figure 6 That is, the magnetic component 400 and the metal component 500 come into contact within the groove 311, so that the groove 311 limits the magnetic component 400 and the metal component 500, thereby preventing the magnetic component 400 and the metal component 500 from shifting.

[0034] A magnetic component 400 can be disposed on one of the first protrusion 112 and the first cover 200, and a metal component 500 is correspondingly disposed on the other of the first protrusion 112 and the first cover 200, such that the first cover 200 is mounted on the first port 110 with the assistance of the magnetic attraction between the magnetic component 400 and the metal component 500. For the sake of brevity, Figure 2 , 3 Figures 6 and 7 only show an embodiment where the magnetic element 400 is disposed on the first cover 200 and the metal element 500 is correspondingly disposed on the first boss 112. More specifically, the magnetic element 400 is disposed in the groove 211 of each of the two first lugs 210. Two first bosses 112 are respectively disposed on opposite sides of the inner wall 111 of the first port 110. Although Figure 2 , 3Figures 6 and 7 illustrate an embodiment with two first protrusions 112 and a metal piece 500 disposed on each first protrusion 112. However, those skilled in the art should understand that the present invention is not limited thereto. The number of first protrusions 112 may be one or more, and multiple metal pieces 500 may be disposed on each first protrusion 112. The number of metal pieces 500 on each first protrusion 112 may be the same or different. The first cover 200 is provided with multiple corresponding magnetic pieces 400 at corresponding positions, such that when the first cover 200 is installed on the first port 110, the multiple magnetic pieces 400 correspond one-to-one with the multiple metal pieces 500 and are aligned with each other.

[0035] The one-to-one correspondence and alignment of the magnetic component 400 and the metal component 500 on the first cover 200 and the first port 110 allows the first cover 200 to be more firmly installed on the first port 110 by magnetic attraction. It also ensures that there is a certain holding force between the first cover 200 and the first port 110 when the first cover 200 is inserted into the first port 110 and when it is pulled out of the first port 110. There is no need to install a sealing ring on the side wall of the first cover 200 to achieve an interference fit between the sealing ring and the side wall of the first port 110 to obtain this holding force. This avoids the deformation of the first cover 200 or the wear of the sealing ring after long-term insertion and removal due to such interference fit. It eliminates the need for periodic replacement of the first cover 200 or the sealing ring, reduces the use cost of the charging base 1000 and the electric vehicle, and improves the durability of the charging base 1000.

[0036] A magnetic component 400 can be disposed on one of the second protrusion 122 and the second cover 300, and a metal component 500 is correspondingly disposed on the other of the second protrusion 122 and the second cover 300, such that the second cover 300 is mounted on the second port 120 with the assistance of the magnetic attraction between the magnetic component 400 and the metal component 500. For the sake of simplicity, Figure 2 , 3 Figures 6 and 7 only show an embodiment where the magnetic element 400 is disposed on the second cover 300 and the metal element 500 is correspondingly disposed on the second boss 122. More specifically, the magnetic element 400 is disposed in the groove 311 of each of the two second lugs 310. Two second bosses 122 are respectively disposed on opposite sides of the inner wall 121 of the second port 120. Although Figure 2 , 3Figures 6 and 7 illustrate an embodiment with two second protrusions 122 and a metal element 500 disposed on each second protrusion 122. However, those skilled in the art should understand that the present invention is not limited thereto. The number of second protrusions 122 may be one or more, and multiple metal elements 500 may be disposed on each second protrusion 122. The number of metal elements 500 on each second protrusion 122 may be the same or different. The second cover 300 is provided with multiple corresponding magnetic elements 400 at corresponding positions, such that when the second cover 300 is installed on the second port 120, the multiple magnetic elements 400 correspond one-to-one with the multiple metal elements 500 and are aligned with each other (see Figure 6). Figure 6 ).

[0037] The one-to-one correspondence and alignment of the magnetic component 400 and the metal component 500 on the second cover 300 and the second port 120 allows the second cover 300 to be more firmly installed on the second port 120 by magnetic attraction. It also ensures a certain holding force between the second cover 300 and the second port 120 when the second cover 300 is inserted into and removed from the second port 120. This eliminates the need to install a sealing ring on the side wall of the second cover 300 to achieve an interference fit between the sealing ring and the side wall of the second port 120 to obtain this holding force. This avoids the deformation of the second cover 300 or wear of the sealing ring after long-term insertion and removal due to such interference fit. It also eliminates the need for periodic replacement of the second cover 300 or the sealing ring, reduces the operating cost of the charging base 1000 and the electric vehicle, and improves the durability of the charging base 1000.

[0038] The embodiments of this utility model have been described in detail above with reference to the accompanying drawings. It should be noted that implementations not illustrated or described in the drawings or the main text of the specification are forms known to those skilled in the art and have not been described in detail. Furthermore, the definitions of the components described above are not limited to the various specific structures, shapes, or methods mentioned in the embodiments, and those skilled in the art can easily modify or substitute them.

[0039] It should also be noted that, in the specific embodiments of this utility model, unless otherwise stated otherwise, the numerical parameters in this specification and the appended claims are approximate values ​​and can be changed according to the desired characteristics obtained from the content of this utility model. Specifically, all numbers used in the specification and claims to indicate dimensions, range conditions, etc., of the composition should be understood to be modified by the term "about" in all cases. Generally, it means that there is a variation of ±10% in some embodiments, ±5% in some embodiments, ±1% in some embodiments, and ±0.5% in some embodiments.

[0040] Those skilled in the art will understand that the features described in the various embodiments and / or claims of this utility model can be combined or combined in various ways, even if such combinations or combinations are not explicitly described in this utility model. In particular, the features described in the various embodiments and / or claims of this utility model can be combined or combined in various ways without departing from the spirit and teachings of this utility model. All such combinations and / or combinations fall within the scope of this utility model.

[0041] The specific embodiments described above further illustrate the purpose, technical solution, and beneficial effects of this utility model. It should be understood that the above description is only a specific embodiment of this utility model and is not intended to limit this utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A charging dock for electric vehicles, characterized in that, include: The housing has a port for accommodating a charging terminal, and the port has a protrusion on its inner wall; A cover for mounting on the port; A magnetic component is disposed on one of the boss and the cover; and A metal component is disposed on the other of the boss and the cover, such that the cover is mounted on the port with the aid of magnetic attraction between the magnetic component and the metal component.

2. The charging stand according to claim 1, characterized in that, The cover is provided with a lug, and one of the magnetic component and the metal component is disposed on the lug.

3. The charging stand according to claim 2, characterized in that, The lug has a groove on the side facing the boss for accommodating one of the magnetic component and the metal component.

4. The charging stand according to claim 3, characterized in that, Another of the magnetic and metal components is disposed on the top surface of the boss and protrudes from the top surface.

5. The charging stand according to claim 4, characterized in that, The groove is configured to have a depth that allows the magnetic element and the metal element to abut within the groove.

6. The charging stand according to claim 4 or 5, characterized in that, The side of the lug facing the boss is configured to mate with the top surface shape of the boss.

7. The charging stand according to claim 6, characterized in that, The port includes: The first port has two first protrusions on opposite sides of its inner wall; and The second port has two second protrusions on opposite sides of its inner wall. The metal part is disposed on each of the two first bosses and the two second bosses.

8. The charging stand according to claim 7, characterized in that, The cover includes: A first cover, for mounting on the first port, and having two first lugs on opposite sides thereof; and The second cover is used to install on the second port, and has two second lugs on opposite sides of it. The magnetic element is disposed in the groove of each of the two first lugs and the two second lugs.

9. The charging dock according to any one of claims 1 to 5 and 7 to 8, characterized in that, The magnetic component includes a neodymium iron boron magnet.

10. A cable assembly, characterized in that, Includes a charging dock as described in any one of claims 1 to 9 and a cable connected to the charging dock.