A modular, easily combinable curved photovoltaic tile

By designing the contact block and transmission screw of the assembly device, the problem of cumbersome installation of modular curved photovoltaic tiles is solved, enabling rapid assembly, installation, and sealing, thus improving installation efficiency and sealing effect.

CN224289690UActive Publication Date: 2026-05-26JIANGSU HUAERSHENG GLASS TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGSU HUAERSHENG GLASS TECH CO LTD
Filing Date
2025-05-21
Publication Date
2026-05-26

AI Technical Summary

Technical Problem

The existing modular curved photovoltaic tiles require multiple bolts for installation with the bracket, which makes the installation operation troublesome and affects the overall efficiency.

Method used

An assembly device is used, including a contact block, an operating rod, a transmission screw, and a clamping block. The transmission screw is rotated by rotating the operating rod, which enables rapid assembly and installation and reduces the use of bolts.

Benefits of technology

It significantly reduces assembly difficulty, improves installation efficiency, enhances overall practicality, reduces the inconvenience of traditional bolt fixing operations, and strengthens the sealing effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model relates to the field of curved photovoltaic tile technology, specifically a modular and easily assembled curved photovoltaic tile, including a curved photovoltaic tile body and a mounting frame for installing the curved photovoltaic tile body. A circuit module is installed on one side of the curved photovoltaic tile body, and the circuit module is provided with connecting lines. An assembly device is provided on the surface of the curved photovoltaic tile body. The assembly device includes two contact blocks fixed to one side surface of the curved photovoltaic tile body. An operating rod is rotatably connected to the inner wall of the contact blocks. With this utility model, by setting up the assembly device, during installation, it is only necessary to contact the contact blocks with the mounting frame, and then rotate the operating rod. The transmission part controls the transmission screw to rotate and controls the L-shaped clamp to move, realizing the clamping operation of the mounting frame. Assembly can be completed quickly, significantly reducing assembly difficulty, improving installation efficiency, reducing the inconvenience of traditional bolt fixing operations, and improving overall practicality.
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Description

Technical Field

[0001] This utility model relates to the field of curved photovoltaic tile technology, and in particular to a modular and easily combinable curved photovoltaic tile. Background Technology

[0002] Modular curved photovoltaic tiles are innovative building materials that integrate high-efficiency power generation with architectural aesthetics. Each tile is an independent modular unit with a curved design. Its structure, from the outside to the inside, consists of high-transmittance ultra-white tempered glass, a high-efficiency crystalline silicon solar cell matrix, EVA encapsulation film, and a weather-resistant aluminum alloy backplate. Through a lamination process, a complete power generation unit is formed, and a single tile can achieve photoelectric conversion, structural support, and waterproofing.

[0003] In our daily work, we have found that existing modular curved photovoltaic tiles require standardized brackets for quick installation and structural fixation during assembly. This allows multiple modular curved photovoltaic tiles to be placed and combined together. However, when installing and assembling modular curved photovoltaic tiles with brackets, bolts are usually used for fixing. Each modular curved photovoltaic tile requires no less than two bolts for installation, which makes the overall installation operation troublesome and affects the overall efficiency. Utility Model Content

[0004] The purpose of this invention is to solve the problem that in the existing technology, when modular curved photovoltaic tiles are installed and combined with brackets, bolts are usually used for fixing. Each modular curved photovoltaic tile requires no less than two bolts for installation, which makes the overall installation operation troublesome and affects the overall efficiency. Therefore, this invention proposes a modular and easy-to-assemble curved photovoltaic tile.

[0005] To achieve the above objectives, this utility model adopts the following technical solution: a modular, easily combinable curved photovoltaic tile, comprising a curved photovoltaic tile body and a mounting frame for installing the curved photovoltaic tile body. A circuit module is installed on one side of the curved photovoltaic tile body, and the circuit module is provided with connecting lines. An assembly device is provided on the surface of the curved photovoltaic tile body. The assembly device includes two contact blocks fixed to one side surface of the curved photovoltaic tile body. An operating rod is rotatably connected to the inner wall of the contact block. The upper end of the operating rod penetrates through the curved photovoltaic tile body. Two clamping blocks are slidably connected to the inner wall of the contact block. Two transmission screws are rotatably connected to the inner wall of the contact block. The transmission screws are threadedly connected to the inner wall of the clamping blocks. The clamping blocks are L-shaped. A transmission part is provided between the operating rod and the two transmission screws. A sealing component is provided between the curved photovoltaic tile body and the operating rod. Through the above components, during assembly, the contact blocks are fitted with the mounting frame. After fitting, the operating rod can be rotated, and the transmission part controls the rotation of the transmission screws, controlling the movement of the clamping blocks, thereby achieving fitting with the mounting frame and realizing a quick assembly and installation operation.

[0006] Preferably, a knob is fixedly connected to the upper end of the operating lever.

[0007] Preferably, the transmission unit includes a bevel gear one fixed to one end of the transmission screw, and a bevel gear two fixedly connected to one end of the operating lever. The bevel gear one and the bevel gear two are meshed together. Through the above components, when the operating lever is rotated, the bevel gear two can be controlled to drive the bevel gear one and the transmission screw to rotate, thereby realizing the installation and disassembly operation.

[0008] Preferably, a plurality of pads 1 are fixedly connected to the surface of the contact block, and a plurality of pads 2 are fixedly connected to the surface of the clamping block. The pads 1 and 2 are made of rubber. Through the above components, the rubber pads 1 and 2 can increase the friction after contacting the mounting bracket, which facilitates the anti-slip effect.

[0009] Preferably, the second pad is L-shaped.

[0010] Preferably, the sealing assembly includes a hollow ring fixed to the surface of the curved photovoltaic tile body. A sealing element is fixedly connected to the inner wall of the hollow ring, and the inner side of the sealing element is attached to the operating rod. Through the above components, the sealing element in the hollow ring can be attached to the surface of the operating rod to achieve sealing operation.

[0011] Preferably, the sealing element includes a rubber ring, and multiple sets of equally spaced compression springs are fixedly connected to the inner wall of the rubber ring. Through the above components, the compression springs can evenly fit the inner ring of the rubber ring onto the operating rod, thereby improving the sealing effect.

[0012] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0013] In this utility model, by setting up an assembly device, during installation, the contact block only needs to be brought into contact with the mounting frame, and then the operating lever is rotated. The transmission screw is controlled to rotate through the transmission unit, and the L-shaped clamping block is moved to achieve the clamping operation of the mounting frame. This allows for quick assembly and combination, significantly reducing assembly difficulty, improving installation efficiency, reducing the inconvenience of traditional bolt fixing operations, and improving overall practicality.

[0014] In this invention, a sealing component is provided, which uses a hollow ring to cooperate with a sealing element. The sealing element can fit snugly against the operating rod for sealing. The sealing element is composed of a rubber ring and a compression spring, which can fit tightly against the surface of the operating rod and improve the sealing effect. Attached Figure Description

[0015] Figure 1 A three-dimensional structural diagram of a modular, easily combinable curved photovoltaic tile is provided for this utility model;

[0016] Figure 2This utility model presents a schematic diagram of a modular, easily combinable curved photovoltaic tile from another perspective.

[0017] Figure 3 This utility model provides a partial structural schematic diagram of a modular, easily combinable curved photovoltaic tile.

[0018] Figure 4 This utility model provides a cross-sectional structural diagram of an assembly device for modular, easily combinable curved photovoltaic tiles.

[0019] Figure 5 This utility model presents a cross-sectional structural diagram of the sealing component for a modular, easily combinable curved photovoltaic tile.

[0020] In the diagram: 1. Mounting frame; 2. Curved photovoltaic tile body; 3. Circuit module; 4. Connecting lines;

[0021] 5. Assembly device; 51. Contact block; 52. Clamping block; 53. Pad block one; 54. Pad block two; 55. Transmission screw; 56. Bevel gear one; 57. Operating lever; 58. Bevel gear two; 59. Knob; 6. Sealing assembly;

[0022] 61. Hollow ring; 62. Seal; 621. Rubber ring; 622. Compression spring Detailed Implementation

[0023] Please see Figures 1-5 This utility model provides a technical solution: a modular and easily assembled curved photovoltaic tile, including a curved photovoltaic tile body 2 and a mounting frame 1 for installing the curved photovoltaic tile body 2. A circuit module 3 is installed on one side of the curved photovoltaic tile body 2, and a connecting line 4 is provided on the circuit module 3. An assembly device 5 is provided on the surface of the curved photovoltaic tile body 2.

[0024] Specifically, the assembly device 5 includes two contact blocks 51 fixed to one side surface of the curved photovoltaic tile body 2. An operating rod 57 is rotatably connected to the inner wall of the contact block 51. The upper end of the operating rod 57 passes through the curved photovoltaic tile body 2. Two clamping blocks 52 are slidably connected to the inner wall of the contact block 51. Two transmission screws 55 are rotatably connected to the inner wall of the contact block 51. The transmission screws 55 are threadedly connected to the inner wall of the clamping blocks 52. The clamping blocks 52 are L-shaped, and the size of the clamping blocks 52 corresponds to the size of the mounting frame 1, which facilitates clamping operation. A transmission part is provided between the operating rod 57 and the two transmission screws 55. A sealing component 6 is provided between the curved photovoltaic tile body 2 and the operating rod 57. A knob 59 is fixedly connected to the upper end of the operating rod 57.

[0025] In this embodiment: During assembly, the contact block 51 is attached to the mounting bracket 1. After attachment, the operating lever 57 can be rotated, and the transmission screw 55 is rotated through the transmission unit to control the movement of the clamping block 52, thereby achieving attachment to the mounting bracket 1 and realizing a quick assembly operation.

[0026] Specifically, the transmission unit includes a bevel gear 56 fixed to one end of the transmission screw 55, and a bevel gear 58 fixedly connected to one end of the operating lever 57, with the bevel gear 56 meshing with the bevel gear 58.

[0027] In this embodiment: when the operating lever 57 rotates, it can control the second bevel gear 58 to drive the first bevel gear 56 and the transmission screw 55 to rotate, thereby realizing the installation and disassembly operation.

[0028] Specifically, multiple pads 53 are fixedly connected to the surface of the contact block 51, and multiple pads 54 are fixedly connected to the surface of the clamping block 52. The pads 53 and 54 are made of rubber, and the pads 54 are arranged in an L-shape.

[0029] In this embodiment, after the rubber pad 1 53 and pad 2 54 come into contact with the mounting bracket 1, the friction can be increased, which facilitates the anti-slip effect.

[0030] Specifically, the sealing component 6 includes a hollow ring 61 fixed on the surface of the curved photovoltaic tile body 2. A sealing element 62 is fixedly connected to the inner wall of the hollow ring 61. The inner side of the sealing element 62 is attached to the operating rod 57. The sealing element 62 includes a rubber ring 621. Multiple sets of equally spaced compression springs 622 are fixedly connected to the inner wall of the rubber ring 621.

[0031] In this embodiment: the sealing element 62 in the hollow ring 61 can fit against the surface of the operating rod 57, and the compression spring 622 can evenly fit the inner ring of the rubber ring 621 onto the operating rod 57 to improve the sealing effect.

[0032] Working principle: When assembly is required, the curved photovoltaic tile body 2 is placed in a suitable position on the mounting frame 1. Then, the contact block 51 and the first pad 53 can fit into contact with the mounting frame 1. At this time, the clamping block 52 and the second pad are located on both sides of the mounting frame 1. During assembly, simply turn the knob 59 and the operating lever 57. When the operating lever 57 is turned, it can control the second bevel gear 58 to rotate. The second bevel gear 58 drives the two sets of first bevel gears 56 and the transmission screw 55 to rotate, thereby controlling the two clamping blocks 52 to move closer to the mounting frame 1 and to contact the mounting frame 1 with the second pad 54. The clamping block 52 and the contact block 51 achieve clamping operation, which can quickly achieve assembly without the use of tools. At the same time, the sealing element 62 in the hollow ring 61 can fit into the surface of the operating lever 57. The compression spring 622 can evenly fit the inner ring of the rubber ring 621 onto the operating lever 57, improving the sealing effect.

Claims

1. A modular, easily combinable curved photovoltaic tile, comprising a curved photovoltaic tile body (2) and a mounting frame (1) for mounting the curved photovoltaic tile body (2), wherein a circuit module (3) is mounted on one side of the curved photovoltaic tile body (2), and the circuit module (3) is provided with connecting lines (4), characterized in that: An assembly device (5) is provided on the surface of the curved photovoltaic tile body (2). The assembly device (5) includes two contact blocks (51) fixed on one side surface of the curved photovoltaic tile body (2). An operating rod (57) is rotatably connected to the inner wall of the contact block (51). The upper end of the operating rod (57) penetrates the curved photovoltaic tile body (2). Two clamping blocks (52) are slidably connected to the inner wall of the contact block (51). Two transmission screws (55) are rotatably connected to the inner wall of the contact block (51). The transmission screws (55) are threadedly connected to the inner wall of the clamping blocks (52). The clamping blocks (52) are L-shaped. A transmission part is provided between the operating rod (57) and the two transmission screws (55). A sealing assembly (6) is provided between the curved photovoltaic tile body (2) and the operating rod (57).

2. The modular, easily combinable curved photovoltaic tile according to claim 1, characterized in that: A knob (59) is fixedly connected to the upper end of the operating lever (57).

3. The modular, easily combinable curved photovoltaic tile according to claim 1, characterized in that: The transmission unit includes a bevel gear one (56) fixed to one end of the transmission screw (55), and a bevel gear two (58) fixedly connected to one end of the operating lever (57). The bevel gear one (56) and the bevel gear two (58) are meshed together.

4. The modular, easily combinable curved photovoltaic tile according to claim 1, characterized in that: The surface of the contact block (51) is fixedly connected with a plurality of pads one (53), and the surface of the clamping block (52) is fixedly connected with a plurality of pads two (54). The pads one (53) and the pads two (54) are made of rubber.

5. A modular, easily combinable curved photovoltaic tile according to claim 4, characterized in that: The second pad (54) is L-shaped.

6. The modular, easily combinable curved photovoltaic tile according to claim 1, characterized in that: The sealing assembly (6) includes a hollow ring (61) fixed on the surface of the curved photovoltaic tile body (2), and a sealing element (62) is fixedly connected to the inner wall of the hollow ring (61), and the inner side of the sealing element (62) is attached to the operating rod (57).

7. A modular, easily combinable curved photovoltaic tile according to claim 6, characterized in that: The sealing element (62) includes a rubber ring (621), and the inner wall of the rubber ring (621) is fixedly connected to a plurality of equally spaced compression springs (622).