Cloth bag type monitoring compensation dust removal system

By using a baghouse monitoring and compensation dust removal system, the automatic replacement of dust collector bags is achieved through speed sensors and automatic control technology. This solves the problem of manually checking filter bag blockage, reduces labor costs, and ensures dust removal efficiency and production process stability.

CN224292764UActive Publication Date: 2026-05-29GENERAL PROSPECTING INSTITUTE OF CHINA NATIONAL ADMINISTRATION OF COAL GEOLOGY +1

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
GENERAL PROSPECTING INSTITUTE OF CHINA NATIONAL ADMINISTRATION OF COAL GEOLOGY
Filing Date
2025-07-09
Publication Date
2026-05-29

AI Technical Summary

Technical Problem

Existing baghouse dust collection systems rely on manual inspection and replacement of filter bags, resulting in high labor costs and difficulty in timely detection of filter bag blockage, which affects dust collection efficiency and production process continuity.

Method used

The system employs a baghouse monitoring and compensation dust removal system. A speed sensor monitors the rotation speed of the rotating rod in real time, automatically controlling the vacuum pump to stop and the push rod motor to start, thus enabling automatic replacement of the dust collector bags. Combined with a spare bag warning signal, it reminds staff to replace the bags in a timely manner.

Benefits of technology

It enables automated replacement of dust collector bags, reduces labor costs, restores airflow in a timely manner, and ensures dust removal efficiency and production continuity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to dust removal system technical field especially, and more specifically relates to cloth bag type monitoring compensation dust removal system. Its main view present cloth bag type dust removal system existence artificial check and replace filter bag cost is high, difficult and timely find filter bag blockage, easy lead to dust removal efficiency decline, influence production process problem, and propose following technical scheme including bottom plate, install vacuum pump on the bottom plate, the air inlet end of vacuum pump is connected with the connecting pipe, the dust removal module is connected to the connecting pipe far from vacuum pump one end, and the dust removal module is provided with multiple groups of dust removal cloth bag and carries out filtration to gas, the fixed assembly in the dust removal module is set up, the fixed assembly is used for fixing multiple groups of dust removal cloth bag, the air suction pipe is connected to the side of dust removal module, and the replacement mechanism is installed in the dust removal module. The utility model reduces manpower cost, and timely recovers the air intake to guarantee dust removal efficiency and production process continuity through automatic monitoring and replacement dust removal cloth bag.
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Description

Technical Field

[0001] This utility model relates to the field of dust removal system technology, and in particular to a bag filter monitoring and compensation dust removal system. Background Technology

[0002] Baghouse dust collection systems are widely used in metallurgy, chemical industry, power generation, and many other fields due to their high dust removal efficiency. This system primarily filters dust-laden gas through filter bags, trapping dust on the surface of the filter bags to purify the gas. However, over time, dust accumulates on the filter bag surface, increasing filter bag resistance, gradually reducing airflow, and consequently affecting dust removal efficiency and the normal operation of the system.

[0003] Currently, existing baghouse dust collection systems mostly rely on manual periodic inspection and replacement of filter bags to address the problem of reduced airflow due to excessive dust in the filter bags. This method not only requires a significant investment of manpower, but also, due to the time intervals between manual inspections, it is difficult to detect filter bag blockage in a timely manner, easily leading to a decrease in dust collection efficiency and even affecting the continuity of the entire production process. In view of this, this utility model proposes a baghouse monitoring and compensation dust collection system. Utility Model Content

[0004] The purpose of this invention is to address the problems of existing baghouse dust collection systems in the background art, such as high costs for manual inspection and replacement of filter bags, difficulty in timely detection of filter bag blockage, and easy reduction in dust collection efficiency and impact on production processes. This invention proposes a baghouse monitoring and compensation dust collection system.

[0005] The technical solution of this utility model is as follows: a baghouse monitoring and compensation dust removal system, including a base plate, a vacuum pump mounted on the base plate, and a connecting pipe connected to the air inlet end of the vacuum pump; a dust removal module connected to the end of the connecting pipe away from the vacuum pump, wherein the dust removal module is provided with multiple sets of dust removal bags to filter the gas; a fixing component disposed in the dust removal module, the fixing component being used to fix the multiple sets of dust removal bags; an air suction pipe connected to the side of the dust removal module; a replacement mechanism installed in the dust removal module, the replacement mechanism being used to switch the dust removal bags being filtered; and a sensing component disposed in the connecting pipe, the sensing component being used to determine whether the dust removal bags need to be replaced.

[0006] Optionally, the dust removal module includes a fixed box, a side cover is installed on the side of the fixed box, the fixed box and the side cover are connected by bolts and nuts, and a sealing ring is provided at the connection position. Multiple sets of dust removal bags are located in the filter chamber formed between the fixed box and the side cover.

[0007] Optionally, an air inlet pipe is installed on the side of the fixed box away from the vacuum pump. The air inlet pipe and the connecting pipe are both connected to the filter chamber, and the air inlet pipe and the connecting pipe are coaxial. One end of the suction pipe is sleeved on the air inlet pipe.

[0008] Optionally, a fixing frame is installed on the top of the bottom plate. The fixing frame is arranged in a "冂" shape, and the fixing box is fixed to the bottom of the fixing frame through a mounting bracket.

[0009] Optionally, the fixing component includes a rotating sleeve rotatably connected to the fixing box. An installation frame is installed on the outer circle of the rotating sleeve. The rotating sleeve is connected with multiple installation rings through the installation frame. The number of installation rings corresponds to that of the dust removal cloth bags. A clamping ring is fixedly connected to one side of the installation ring away from the air inlet pipe. The cross section of the clamping ring is a right triangle. One end of the dust removal cloth bag is sleeved on the outer circle of the clamping ring and contacts the inclined surface of the clamping ring.

[0010] Optionally, a pressing ring is arranged on one side of the clamping ring away from the installation ring. Multiple first connection blocks are fixedly connected to the outer circle of the pressing ring. Screws are penetrated through the first connection blocks. One end of each screw is threadedly connected with a second connection block. Multiple second connection blocks are fixedly connected to the outer circle of the installation ring.

[0011] Optionally, the replacement mechanism includes a rotating shaft fixedly connected to the rotating sleeve. One end of the rotating shaft is rotatably connected to the fixing box. The other end of the rotating shaft penetrates through the fixing box and is sleeved with a helical gear. An inclined rack meshing with the helical gear unidirectionally is arranged on one side of the helical gear. A moving block is slidably connected to the outer side of the inclined rack. A limiting block is fixedly connected to the outer circle of the inclined rack. The limiting block is slidably connected to the moving block. Multiple limiting rods are fixedly connected to one side of the inclined rack away from the helical gear. The limiting rods are slidably connected to the moving block. Springs are sleeved on the outer circles of the limiting rods.

[0012] Optionally, the replacement mechanism further includes a push rod motor installed on the side surface of the fixing box. The output end of the push rod motor is fixedly connected to the moving block. Two sliding rods are fixedly connected to one end of the moving block away from the push rod motor. A sliding sleeve is slidably connected to the sliding rods. The sliding sleeve is fixedly connected to the fixing box. A reed type sensor installed on the side surface of the fixing box is arranged between the two sliding rods.

[0013] Optionally, the induction component includes a monitoring box which is arranged at the position of the connecting pipe and is hollow. The monitoring box is fixed through a mounting bracket. The connecting pipe is communicated with the monitoring box. A rotating rod is rotatably connected in the monitoring box. A connecting plate is fixedly connected to the outer circle of the rotating rod. The rotating rod is connected with multiple rotating parts through multiple connecting plates. The rotating parts are arranged in a bowl shape. The axis of the connecting pipe is tangent to the circular motion track of the center of the rotating part. One end of the rotating rod penetrates through the monitoring box. A rotational speed sensor is installed on one side of the monitoring box penetrated by the rotating rod.

[0014] Optionally, it further includes a control box installed on the top of the bottom plate. The vacuum pump, the push rod motor, the reed type sensor and the rotational speed sensor are all electrically connected to the control box.

[0015] In summary, this application includes at least one of the following beneficial technical effects:

[0016] This invention uses a speed sensor to monitor the rotation speed of the rotating rod in real time to determine the clogging status of the dust collector bag. When the speed is lower than the preset value, the control box automatically controls the vacuum pump to stop and the push rod motor to start, driving the replacement mechanism to switch the dust collector bag, thus realizing the automatic replacement of the dust collector bag. This eliminates the need for frequent manual inspection and replacement, reducing manpower input and maintenance costs.

[0017] Furthermore, once the spare dust collector bags are used up, the control box automatically issues a warning signal to remind staff to handle the situation promptly, further enhancing the automation level of the equipment operation;

[0018] In summary, this utility model reduces labor costs and restores airflow in a timely manner by automating the monitoring and replacement of dust collector bags, thereby ensuring dust removal efficiency and production process continuity. Attached Figure Description

[0019] Figure 1 A schematic diagram of a baghouse dust collection and monitoring system is provided.

[0020] Figure 2 yes Figure 1 A schematic diagram of the cross-sectional structure;

[0021] Figure 3 This is a structural diagram after the side cover has been disassembled;

[0022] Figure 4 yes Figure 2 Enlarged view of point A in the middle;

[0023] Figure 5 yes Figure 3 Enlarged view of point B in the middle;

[0024] Figure 6 This is a cross-sectional structural diagram of the replacement mechanism.

[0025] Figure label:

[0026] 1. Base plate; 2. Vacuum pump; 21. Connecting pipe;

[0027] 3. Dust removal module; 31. Fixing box; 32. Side cover; 33. Air inlet duct; 34. Fixing frame;

[0028] 4. Dust collector bag; 5. Fixing assembly; 51. Rotating sleeve; 52. Mounting frame; 53. Mounting ring; 54. Snap ring; 55. Pressure ring; 56. First connecting block; 57. Screw; 58. Second connecting block;

[0029] 6. Suction pipe; 7. Replacement mechanism; 71. Rotating shaft; 72. Helical gear; 73. Helical rack; 74. Moving block; 75. Limiting block; 76. Limiting rod; 77. Spring; 78. Push rod motor; 79. Slide rod; 710. Sliding sleeve; 711. Spring-type sensor;

[0030] 8. Sensing component; 81. Monitoring box; 82. Rotating rod; 83. Connecting plate; 84. Rotating part; 85. Speed ​​sensor;

[0031] 9. Control box. Detailed Implementation

[0032] The technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are some embodiments of this utility model, but not all embodiments.

[0033] The components of the present invention embodiments described and shown in the accompanying drawings can typically be arranged and designed in a variety of different configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention.

[0034] Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0035] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0036] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0037] Example

[0038] As Figure 1 shown, the bag - type monitoring compensation dust removal system proposed by the utility model includes a bottom plate 1, a vacuum pump 2 installed on the bottom plate 1. The air inlet end of the vacuum pump 2 is connected with a connecting pipe 21. The connecting pipe 21 is used to connect the vacuum pump 2 and the dust removal module 3 to ensure that gas can be stably transported to the vacuum pump 2 for subsequent processing.

[0039] Furthermore, please refer to Figures 1 to 3 , the above - mentioned dust removal system includes a dust removal module 3 connected to the end of the connecting pipe 21 far from the vacuum pump 2. Four groups of dust removal bags 4 are arranged in the dust removal module 3 to filter gas. The dust removal module 3 includes a fixed box 31, and a side cover 32 is installed on the side of the fixed box 31. The fixed box 31 and the side cover 32 are connected by bolts and nuts, and a sealing rubber ring is arranged at the connection position. This connection method ensures the tightness of the filter cavity, allowing air to enter through the only inlet and exit through the only outlet. At the same time, the inlet and outlet positions correspond, facilitating the rapid flow of air and passing through the filtration of the dust removal bags 4. The four groups of dust removal bags 4 are all located in the filter cavity formed between the fixed box 31 and the side cover 32. An air inlet pipe 33 is installed on the side of the fixed box 31 far from the vacuum pump 2. Both the air inlet pipe 33 and the connecting pipe 21 are connected to the filter cavity, and the air inlet pipe 33 and the connecting pipe 21 are coaxial, facilitating air to directly pass through the dust removal bags 4 between the air inlet pipe 33 and the connecting pipe 21. The dust in the gas is efficiently filtered through the dust removal bags 4 to ensure that the purified gas meets the emission requirements. One end of the suction pipe 6 is sleeved on the air inlet pipe 33. After the vacuum pump 2 is started, external gas sequentially passes through the suction pipe 6, the air inlet pipe 33, and the connecting pipe 21 and enters the vacuum pump 2. The sleeved connection method of the suction pipe 6 and the air inlet pipe 33 is convenient for disassembly and installation, facilitating equipment maintenance. A fixed frame 34 is installed on the top of the bottom plate 1. The fixed frame 34 is set in a "冂" shape. The fixed box 31 is fixed to the bottom of the fixed frame 34 through a mounting bracket, making the position of the fixed box 31 stable and effectively preventing the dust removal module 3 from shaking during operation and affecting the dust removal effect.

[0040] Even further, as Figures 2 to 5As shown, the dust removal system also includes a fixing component 5 installed in the dust removal module 3. The fixing component 5 is used to fix four sets of dust collector bags 4. The fixing component 5 includes a rotating sleeve 51 rotatably connected to the fixing box 31. The two ends of the rotating sleeve 51 are interference-fitted with the fixing box 31 to increase the friction when the rotating sleeve 51 and the rotating shaft 71 rotate, thereby preventing the helical gear 72 from rotating in the opposite direction and ensuring the stability of the fixing component 5 during operation. An installation frame 52 is installed on the outer ring of the rotating sleeve 51. Multiple sets of installation rings 53 are connected to the rotating sleeve 51 through the installation frame 52. When the rotating sleeve 51 rotates, it drives the installation rings 53 to perform circumferential motion through the installation frame 52, thereby switching the position of the dust collector bags 4. The number of installation rings 53 corresponds to the number of dust collector bags 4. A retaining ring 54 is fixedly connected to the side of the installation ring 53 away from the air inlet pipe 33. The retaining ring 54 has a right-angled triangular cross section. One end of the dust collector bag 4 is fitted onto the outer ring of the retaining ring 54 and contacts the inclined surface of the retaining ring 54. This structural design can play a preliminary positioning role for the dust collector bags 4. A pressure ring 55 is provided on the side of the retaining ring 54 away from the mounting ring 53. When the pressure ring 55 approaches the mounting ring 53, it works with the retaining ring 54 to squeeze one end of the dust collector bag 4, thus firmly fixing the dust collector bag 4 and preventing it from falling off during filtration. Multiple sets of first connecting blocks 56 are fixedly connected to the outer ring of the pressure ring 55. A screw 57 is threaded through each first connecting block 56, and one end of the screw 57 is threaded to a second connecting block 58. All sets of second connecting blocks 58 are fixedly connected to the outer ring of the mounting ring 53. When the screw 57 is tightened, the pressure ring 55 approaches the retaining ring 54 to squeeze and fix the dust collector bag 4. This adjustable connection method facilitates the installation and removal of dust collector bags 4 of different specifications.

[0041] Furthermore, the dust removal system also includes a suction pipe 6 connected to the side of the dust removal module 3. The suction pipe 6 can be a flexible hose such as a corrugated pipe to improve the flexibility of suction and adapt to the gas suction needs under different working conditions.

[0042] For details, please refer to Figure 1 , Figure 2 , Figure 3 as well as Figure 6The dust removal system also includes a replacement mechanism 7 installed in the dust removal module 3. The replacement mechanism 7 is used to switch the filter bags 4. The replacement mechanism 7 includes a rotating shaft 71 fixedly connected to a rotating sleeve 51. When the rotating shaft 71 rotates, it drives the rotating sleeve 51 to rotate, providing power transmission for switching the filter bags 4. One end of the rotating shaft 71 is rotatably connected to the fixed box 31, and the rotating shaft 71 remains in its original position to ensure rotational stability. The other end of the rotating shaft 71 passes through the fixed box 31 and is fitted with a helical gear 72. When the helical gear 72 rotates, it drives the rotating shaft 71 to rotate, achieving effective power transmission. A helical rack 73 is provided on one side of the helical gear 72, meshing with it in one direction. This ensures that when the helical rack 73 moves, it can only drive the helical gear 72 to rotate in one direction, preventing misoperation during the switching of the filter bags 4. A moving block 74 is slidably connected to the outside of the helical rack 73. When the moving block 74 moves, it drives the helical rack 73 to move synchronously, ensuring accurate transmission. A limiting block 75 is fixedly connected to the outer ring of the helical rack 73. The limiting block 75 is slidably connected to the moving block 74. Multiple sets of limiting rods 76 are fixedly connected to the side of the helical rack 73 away from the helical gear 72. The limiting rods 76 are slidably connected to the moving block 74. Through the setting of the limiting block 75 and the limiting rods 76, the helical rack 73 slides smoothly in the moving block 74, improving the reliability of the replacement mechanism 7. A spring 77 is sleeved on the outer ring of the limiting rod 76. The elastic force of the spring 77 keeps the helical rack 73 in contact with the helical gear 72. When the helical rack 73 moves in a direction that can drive the helical gear 72 to rotate, the spring 77 ensures that the helical rack 73 meshes with the helical gear 72. When the helical rack 73 moves in a direction that cannot drive the helical gear 72 to rotate, the helical rack 73 slides into the moving block 74 under the influence of the inclined surface of the helical gear 72, while simultaneously compressing the spring 77. The elastic force of the spring 77 facilitates the reset of the helical rack 73, ensuring the stable cyclic operation of the replacement mechanism 7. The replacement mechanism 7 also includes a push rod motor 78 installed on the side of the fixed box 31. The output end of the push rod motor 78 is fixedly connected to the moving block 74. After the push rod motor 78 is started, it drives the moving block 74 to move, thereby driving the helical rack 73 to move, providing stable power for the switching of the dust collector bag 4. Two sets of sliding rods 79 are fixedly connected to the end of the moving block 74 away from the push rod motor 78. Sliding sleeves 710 are slidably connected to the sliding rods 79 and are fixedly connected to the fixed box 31. The position of the sliding sleeves 710 is fixed, and they work with the sliding rods 79 to limit the movement of the moving block 74, ensuring smooth movement and further improving the operating accuracy of the replacement mechanism 7. A spring-loaded sensor 711 is installed between the two sets of sliding rods 79 on the side of the fixed box 31. When the moving block 74 contacts the spring-loaded sensor 711, it sends a signal, allowing the push rod motor 78 to be stopped to prevent excessive extension. Simultaneously, it records that the dust collector bag 4 has been replaced, thus automating the dust collector bag 4 replacement process.

[0043] Furthermore, such as Figure 1 and Figure 2 As shown, the dust removal system also includes a sensing component 8 installed in the connecting pipe 21. The sensing component 8 is used to determine whether the dust collector bag 4 needs to be replaced. The sensing component 8 includes a hollow monitoring box 81 installed in the connecting pipe 21. The monitoring box 81 is fixed by a mounting bracket to ensure the stability of the sensing component 8. The connecting pipe 21 is connected to the monitoring box 81. A rotating rod 82 is rotatably connected in the monitoring box 81. A connecting plate 83 is fixedly connected to the outer ring of the rotating rod 82. The rotating rod 82 is connected to multiple rotating parts 84 through multiple sets of connecting plates 83. The rotating parts 84 are bowl-shaped. The axis of the connecting pipe 21 is tangent to the circular motion trajectory of the center of the rotating parts 84. This allows the airflow flowing towards the vacuum pump 2 through the connecting pipe 21 to directly impact the rotating parts 84 after the vacuum pump 2 is started, thereby driving the multiple rotating parts 84 to perform circular motion. The rotation speed of the rotating rod 82 reflects the flow velocity in the connecting pipe 21, thus accurately determining the ventilation rate of the dust collector bag 4 and providing a reliable basis for replacing the dust collector bag 4. One end of the rotating rod 82 passes through the monitoring box 81. A speed sensor 85 is installed on the side of the monitoring box 81 through which the rotating rod 82 passes. The speed sensor 85 monitors the rotation speed of the rotating rod 82 in real time to ensure the timeliness and accuracy of the judgment.

[0044] Finally, the aforementioned dust removal system also includes a control box 9 installed on the top of the base plate 1. The vacuum pump 2, push rod motor 78, spring-loaded sensor 711, and speed sensor 85 are all electrically connected to the control box 9, which controls the start and stop of the vacuum pump 2 and push rod motor 78. When the rotation speed of the rotating rod 82 detected by the speed sensor 85 is lower than the preset value, the vacuum pump 2 is briefly stopped, and the push rod motor 78 is extended. After the spring-loaded sensor 711 is triggered, it receives a signal to stop the extension operation of the push rod motor 78, and the vacuum pump 2 is restarted, realizing the automatic replacement of the dust collector bag 4 without manual intervention, which greatly improves the automation level and operating efficiency of the dust removal system. After the spring-loaded sensor 711 is triggered three times, the spare dust collector bags 4 in the dust removal module 3 are all used up. The remote control module in the control box 9 sends a warning signal to the control console, or sends a warning signal through the warning light and buzzer to remind the staff to remove the side cover 32 in time to replace the dust collector bags 4, ensuring the continuous and stable operation of the dust removal system.

[0045] In this embodiment, after the vacuum pump 2 is started, the outside gas enters the filter chamber of the dust removal module 3 through the suction pipe 6 and the air inlet pipe 33 in sequence under its suction force. After being filtered by the dust removal bag 4, the dust is intercepted on the surface of the bag. The purified gas enters the vacuum pump 2 through the connecting pipe 21 to complete the dust removal process.

[0046] During operation, the rotating part 84 inside the monitoring box 81 is driven by the airflow to rotate the rotating rod 82, and the speed sensor 85 monitors its speed in real time. When the dust collector bag 4 accumulates too much dust, resulting in a decrease in the air intake, the airflow velocity in the connecting pipe 21 decreases, and the speed of the rotating rod 82 decreases accordingly. When the speed is lower than the preset value, the speed sensor 85 transmits a signal to the control box 9. After receiving the signal, the control box 9 first controls the vacuum pump 2 to pause briefly, and then starts the push rod motor 78. The push rod motor 78 drives the moving block 74 to move, and the moving block 74 drives the helical rack 73 to move through the limit block 75 and the limit rod 76. The helical rack 73 meshes with the helical gear 72 in one direction, driving the helical gear 72 to rotate, which in turn causes the rotating shaft 71 and the rotating sleeve 51 to rotate. The rotating sleeve 51 drives the mounting ring 53 to perform circumferential motion through the mounting frame 52, realizing the switching of the dust collector bag 4, removing the blocked bag, and using a new bag to continue filtering. When the moving block 74 triggers the spring-loaded sensor 711, the sensor sends a signal to the control box 9. The control box 9 then controls the push rod motor 78 to stop extending and restarts the vacuum pump 2 to resume dust removal. Afterwards, the push rod motor 78 retracts, and the helical rack 73 slides into the moving block 74 under the influence of the inclined surface of the helical gear 72, simultaneously compressing the spring 77. The spring force of the spring 77 facilitates the reset of the helical rack 73, ensuring the stable cyclic operation of the replacement mechanism 7.

[0047] When the spring-loaded sensor 711 is triggered three times, it means that all the spare dust collector bags 4 in the dust removal module 3 have been used. At this time, the control box 9 sends a warning signal to the control console through the remote control module, or reminds the staff through the warning light and buzzer, that the side cover 32 needs to be removed to replace the dust collector bags 4 as a whole, so as to ensure the continued stable operation of the dust removal system.

[0048] The above specific embodiments are merely optional embodiments of this utility model. Based on the technical solution of this utility model and the relevant teachings of the above embodiments, those skilled in the art can make various alternative improvements and combinations to the above specific embodiments.

Claims

1. A baghouse dust collection and monitoring system, characterized in that, Including: A bottom plate (1), a vacuum pump (2) installed on the bottom plate (1), and an air inlet end of the vacuum pump (2) is connected with a connecting pipe (21); A dust removal module (3) connected to one end of the connecting pipe (21) away from the vacuum pump (2), and multiple groups of dust removal cloth bags (4) are arranged in the dust removal module (3) to filter gas; A fixing component (5) arranged in the dust removal module (3), and the fixing component (5) is used for fixing multiple groups of dust removal cloth bags (4); An air suction pipe (6) connected to the side of the dust removal module (3); A replacement mechanism (7) installed in the dust removal module (3), and the replacement mechanism (7) is used for switching the dust removal cloth bags (4) for filtering; An induction component (8) arranged in the connecting pipe (21), and the induction component (8) is used for judging whether the dust removal cloth bags (4) need to be replaced.

2. The baghouse dust collection and monitoring system according to claim 1, characterized in that, The dust removal module (3) includes a fixed box (31), a side cover (32) is installed on the side of the fixed box (31), the fixed box (31) and the side cover (32) are connected by bolts and nuts, and a sealing rubber ring is arranged at the connection position. Multiple groups of the dust removal cloth bags (4) are all located in a filtering cavity formed between the fixed box (31) and the side cover (32).

3. The baghouse monitoring and compensation dust removal system according to claim 2, characterized in that, An air inlet pipe (33) is installed on one side of the fixed box (31) away from the vacuum pump (2), both the air inlet pipe (33) and the connecting pipe (21) are communicated with the filtering cavity, and the air inlet pipe (33) and the connecting pipe (21) are coaxial. One end of the air suction pipe (6) is sleeved on the air inlet pipe (33).

4. The baghouse monitoring and compensation dust removal system according to claim 3, characterized in that, A fixed frame (34) is installed on the top of the bottom plate (1), the fixed frame (34) is arranged in a "冂" shape, and the fixed box (31) is fixed to the bottom of the fixed frame (34) through a mounting bracket.

5. The baghouse monitoring and compensation dust removal system according to claim 4, characterized in that, The fixing component (5) includes a rotating sleeve (51) rotatably connected in the fixed box (31), a mounting frame (52) is installed on the outer ring of the rotating sleeve (51), multiple groups of mounting rings (53) are connected to the rotating sleeve (51) through the mounting frame (52), the number of the mounting rings (53) corresponds to that of the dust removal cloth bags (4), a clamping ring (54) is fixedly connected to one side of the mounting ring (53) away from the air inlet pipe (33), the cross section of the clamping ring (54) is a right triangle, and one end of the dust removal cloth bag (4) is sleeved on the outer ring of the clamping ring (54) and contacts the inclined surface of the clamping ring (54).

6. The baghouse monitoring and compensation dust removal system according to claim 5, characterized in that, A pressing ring (55) is arranged on one side of the clamping ring (54) away from the mounting ring (53), multiple groups of first connecting blocks (56) are fixedly connected to the outer ring of the pressing ring (55), a screw (57) is arranged through the first connecting blocks (56), one end of the screw (57) is threadedly connected with a second connecting block (58), and multiple groups of the second connecting blocks (58) are all fixedly connected to the outer ring of the mounting ring (53).

7. The baghouse monitoring and compensation dust removal system according to claim 6, characterized in that, The replacement mechanism (7) includes a rotating shaft (71) fixedly connected in a rotating sleeve (51). One end of the rotating shaft (71) is rotatably connected to a fixed box (31). The other end of the rotating shaft (71) passes through the fixed box (31) and is fitted with a helical gear (72). A helical rack (73) is provided on one side of the helical gear (72) and meshes with it in one direction. A moving block (74) is slidably connected to the outside of the helical rack (73). A limiting block (75) is fixedly connected to the outer ring of the helical rack (73). The limiting block (75) is slidably connected in the moving block (74). Multiple sets of limiting rods (76) are fixedly connected to the side of the helical rack (73) away from the helical gear (72). The limiting rods (76) are slidably connected in the moving block (74). A spring (77) is fitted on the outer ring of the limiting rods (76).

8. The baghouse monitoring and compensation dust removal system according to claim 7, characterized in that, The replacement mechanism (7) also includes a push rod motor (78) installed on the side of the fixed box (31). The output end of the push rod motor (78) is fixedly connected to the moving block (74). Two sets of slide rods (79) are fixedly connected to the end of the moving block (74) away from the push rod motor (78). A sliding sleeve (710) is slidably connected to the slide rod (79). The sliding sleeve (710) is fixedly connected to the fixed box (31). A spring-loaded sensor (711) installed on the side of the fixed box (31) is provided between the two sets of slide rods (79).

9. The baghouse monitoring and compensation dust removal system according to claim 8, characterized in that, The sensing component (8) includes a monitoring box (81) that is hollow and located at the position of the connecting pipe (21). The monitoring box (81) is fixed by a mounting bracket. The connecting pipe (21) is connected to the monitoring box (81). A rotating rod (82) is rotatably connected in the monitoring box (81). A connecting plate (83) is fixedly connected to the outer ring of the rotating rod (82). The rotating rod (82) is connected to multiple rotating parts (84) through multiple sets of connecting plates (83). The rotating parts (84) are bowl-shaped. The axis of the connecting pipe (21) is tangent to the circular motion trajectory of the center of the rotating part (84). One end of the rotating rod (82) passes through the monitoring box (81). A speed sensor (85) is installed on the side of the monitoring box (81) through which the rotating rod (82) passes.

10. The baghouse monitoring and compensation dust removal system according to claim 9, characterized in that, It also includes a control box (9) installed on the top of the base plate (1), wherein the vacuum pump (2), push rod motor (78), spring-type sensor (711) and speed sensor (85) are all electrically connected to the control box (9).