Intelligent metering complete equipment for silicon steel coating liquid production
By introducing a dispensing mechanism and a stirring assembly into the silicon steel coating liquid production equipment, the problem of uneven mixing caused by top feeding of the mixing tank was solved, achieving rapid and uniform mixing and efficient production.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHANGHAI TIANYANCHEN NEW CHEMICAL MATERIALS CO LTD
- Filing Date
- 2025-07-09
- Publication Date
- 2026-05-29
AI Technical Summary
In traditional silicon steel coating liquid production equipment, the centralized inflow of material from the top of the mixing tank leads to uneven mixing of materials, resulting in local concentration differences and affecting production efficiency.
It adopts a spraying mechanism and a stirring assembly. The material is dispersed by spiral spraying blades and quickly mixed by a spiral stirring blade shaft driven by a servo motor, ensuring uniform contact between the material and the liquid. The disassembly and assembly mechanism facilitates cleaning of the pipeline.
This allows materials to be dispersed before entering the mixing vessel, shortening the mixing time, improving production efficiency, and ensuring uniform mixing and ease of equipment maintenance.
Smart Images
Figure CN224293126U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of metering equipment technology, and in particular to a complete set of intelligent metering equipment for the production of silicon steel coating liquid. Background Technology
[0002] Complete sets of equipment are used to accurately measure and control the quantity of raw materials, intermediate products and finished products involved in the production process. They cover the measurement of substances in various forms, from liquids and gases to solids, to ensure that the input ratio of each component in the production process is accurate and error-free, thereby ensuring the stability and consistency of product quality.
[0003] The intelligent metering system for silicon steel coating liquid production is a set of intelligent metering systems specifically designed for the production process of silicon steel coating liquid. Silicon steel coating liquid plays a key role in the performance of silicon steel sheets, and the precise control of its composition and dosage directly affects the electromagnetic properties and corrosion resistance of silicon steel sheets. This intelligent metering system can automatically and accurately meter and transport various raw materials required for the production of silicon steel coating liquid according to the preset production formula, thereby improving the production quality and efficiency of silicon steel coating liquid.
[0004] In traditional equipment, the presence of solid particles and highly viscous components in the silicon steel coating liquid causes sedimentation and adhesion in the raw material conveying pipelines, leading to pipeline blockages and affecting production continuity. Existing technologies reduce raw material adhesion by coating the inner wall of the pipeline with an anti-sticking coating and adding an automatic cleaning device to the pipeline system to regularly flush the pipeline and prevent blockages. However, in actual use, because the top feeding method of the mixing tank is a centralized inflow, the material cannot initially fully contact and mix with the liquid in the tank, resulting in local concentration differences that affect the overall mixing effect. Even with subsequent stirring, it takes a long time to achieve a uniform mixing state, affecting production efficiency. Utility Model Content
[0005] To overcome the above shortcomings, this utility model provides an intelligent metering complete set of equipment for the production of silicon steel coating liquid, which aims to improve the problem in the existing technology that the centralized inflow of material from the top of the mixing tank requires a long time to achieve a uniform mixing state, thus affecting production efficiency.
[0006] To achieve the above objectives, the present invention adopts the following technical solution: a complete set of intelligent metering equipment for producing silicon steel coating liquid, including a production base, a dispensing mechanism provided on the top front side of the production base, a stirring component provided inside the dispensing mechanism, a raw liquid storage component provided on the top rear side of the production base, a conveying component provided at the bottom of the raw liquid storage component, and a disassembly and assembly mechanism provided on the top of the production base, the disassembly and assembly mechanism being used for quick disassembly and installation of the conveying component;
[0007] The dispensing mechanism includes a mixing vessel, the bottom of which is fixedly connected to the top front side of the production base. A sealing cover is fixedly connected to the top of the mixing vessel. Feed slots are equidistantly opened on the top rear side of the sealing cover. Multiple fixing blocks are equidistantly fixedly connected to the inner walls of the multiple feed slots. Corresponding fixing rings are fixedly fixedly connected to the inner sides of the multiple fixing blocks. Rotating shafts are rotatably connected to the inner walls of the multiple fixing rings. Spiral dispensing blades are fixedly connected to the outer walls of the multiple rotating shafts. Multiple dispensing covers are equidistantly fixedly connected to the bottom rear side of the sealing cover. A discharge pipe is fixedly connected to the bottom of the mixing vessel.
[0008] As a further description of the above technical solution:
[0009] The raw material storage assembly includes a storage platform, the bottom of which is fixedly connected to the top rear side of the production base. Multiple support seats are fixedly connected to the top of the storage platform, and raw material storage tanks are fixedly connected to the inner walls of the multiple support seats.
[0010] As a further description of the above technical solution:
[0011] The conveying assembly includes multiple conveying vertical pipes, the tops of which are fixedly connected to the bottoms of corresponding raw liquid storage tanks. A conveying valve is fixedly connected to the middle of each of the multiple conveying vertical pipes. A conveying horizontal pipe is fixedly connected to the front of each of the multiple conveying vertical pipes. A conveying pump is fixedly connected to the rear of each of the multiple conveying horizontal pipes. A flow meter is fixedly connected to the middle of each of the multiple conveying horizontal pipes. An inlet pipe is fixedly connected to the front end of each of the multiple conveying horizontal pipes.
[0012] As a further description of the above technical solution:
[0013] The disassembly / assembly mechanism includes multiple disassembly / assembly seats. The bottom of each disassembly / assembly seat is fixedly connected to the top rear side of the sealing cover. The inner walls of each disassembly / assembly seat are respectively connected to the inner walls of the corresponding feed troughs. The inner walls of each disassembly / assembly seat are slidably connected to corresponding liquid inlet pipes. Sliding grooves are provided on the left and right sides of the inner walls of each sliding groove. Springs are slidably connected to the inner walls of each sliding groove. Limiting grooves are provided on the left and right sides of each liquid inlet pipe. Engaging balls are slidably connected to the inner walls of each limiting groove. One side of each engaging ball is fixedly connected to the other end of the corresponding spring. A sealing ring is fixedly connected to the bottom side of the inner wall of each disassembly / assembly seat. The top of each sealing ring is abutted against the bottom of the corresponding liquid inlet pipe. The outer walls of each liquid inlet pipe are slidably connected to the inner walls of the corresponding disassembly / assembly seats. Unlocking components are provided on the inner walls of each sliding groove.
[0014] As a further description of the above technical solution:
[0015] The stirring assembly includes a mounting base, the bottom of which is fixedly connected to the top of the sealing cover. A servo motor is fixedly connected to the inner wall of the mounting base, and a spiral stirring blade shaft is fixedly connected to the output end of the servo motor.
[0016] As a further description of the above technical solution:
[0017] The unlocking assembly includes multiple unlocking levers, one end of each unlocking lever is fixedly connected to the other side of a corresponding locking ball, the inner wall of each of the multiple sliding grooves is provided with an unlocking groove, the inner wall of each of the multiple unlocking grooves is slidably connected to the outer wall of the corresponding unlocking lever, and the left and right sides of each of the multiple disassembly seats are provided with unlocking wrenches, one end of each of the multiple unlocking levers is fixedly connected to the other side of the corresponding unlocking wrench.
[0018] As a further description of the above technical solution:
[0019] The inner wall of the spiral stirring blade is fixedly connected to a U-shaped frame, and scrapers are fixedly connected to the front and rear sides of the U-shaped frame. Both scrapers are slidably connected to the inner wall of the mixing vessel.
[0020] As a further description of the above technical solution:
[0021] A sealing groove is provided around the bottom of the sealing cover, and a second sealing ring is fixedly connected around the top of the mixing vessel. The outer wall of the second sealing ring is in contact with the inner wall of the sealing groove.
[0022] This utility model has the following beneficial effects:
[0023] 1. In this utility model, the mixing vessel serves as the main mixing area. In the feed trough on the rear side of the top of the sealing cover, the spiral spray blades rotate with the kinetic energy of the falling raw liquid to disperse the material. The material is evenly distributed into the vessel through the spray hood, reducing local concentration differences. The raw liquid storage component stably stores the raw liquid, the conveying component precisely controls the amount of raw liquid conveyed into the vessel, and the stirring component quickly stirs. Because the material has been initially dispersed, it can be quickly and evenly mixed, improving production efficiency and solving the problems of uneven mixing and time consumption in traditional feeding.
[0024] 2. In this utility model, when installing the liquid inlet pipe, align it with the disassembly and assembly base and insert it. The liquid inlet pipe squeezes the locking ball to compress the spring, and the locking ball slides into the limiting groove. After it is in place, it pops out under the spring force and locks into the limiting groove, realizing the quick locking and fixing of the liquid inlet pipe and the disassembly and assembly base. The sealing ring ensures the sealing performance. When disassembling, pull the unlocking wrench to drive the unlocking lever to slide and pull the locking ball out from the limiting groove. The liquid inlet pipe can then be pulled out, which is convenient for cleaning the pipeline and ensures production and maintenance. Attached Figure Description
[0025] Figure 1 A perspective view of a complete set of intelligent metering equipment for producing silicon steel coating liquid according to this utility model;
[0026] Figure 2 This is a front view of an intelligent metering complete set of equipment for producing silicon steel coating liquid according to this utility model;
[0027] Figure 3 This is a schematic diagram of the conveying component of an intelligent metering complete set of equipment for producing silicon steel coating liquid according to this utility model;
[0028] Figure 4 This is a schematic diagram of the disassembly and assembly mechanism of an intelligent metering complete set of equipment for producing silicon steel coating liquid according to this utility model.
[0029] Figure 5 This is a schematic diagram of the dispensing mechanism of an intelligent metering complete set of equipment for producing silicon steel coating liquid according to this utility model;
[0030] Figure 6 This is a schematic diagram of the sealing groove structure of an intelligent metering complete set of equipment for producing silicon steel coating liquid according to this utility model.
[0031] Legend:
[0032] 1. Production base; 2. Spraying mechanism; 201. Mixing vessel body; 202. Sealing cover; 203. Feed chute; 204. Fixing block; 205. Fixing ring; 206. Rotating shaft; 207. Spiral spraying blades; 208. Spraying hood; 209. Discharge pipe; 3. Disassembly and assembly mechanism; 301. Disassembly and assembly base; 302. Slide groove; 303. Spring; 304. Engaging ball; 305. Limiting groove; 306. Sealing ring one; 307. Unlocking component; 3071. Unlocking lever; 3072 1. Unlocking wrench; 3073. Unlocking groove; 4. Raw material storage assembly; 401. Storage platform; 402. Support base; 403. Raw material storage tank; 5. Conveying assembly; 501. Conveying vertical pipe; 502. Conveying valve; 503. Conveying horizontal pipe; 504. Conveying pump; 505. Flow meter; 506. Inlet pipe; 6. Stirring assembly; 601. Mounting base; 602. Servo motor; 603. Spiral stirring blade shaft; 7. Reverse frame; 8. Scraper; 9. Sealing groove; 10. Sealing ring II. Detailed Implementation
[0033] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0034] Reference Figure 2 , Figure 3 Figure 5This utility model provides an embodiment of an intelligent metering complete set of equipment for producing silicon steel coating liquid, including a production base 1, which provides a stable support foundation for the entire equipment. A dispersing mechanism 2 is provided on the front top of the production base 1, which disperses the incoming material to ensure more uniform mixing with other liquids. A stirring component 6 is provided inside the dispersing mechanism 2, which stirs the material and raw liquid in the mixing vessel 201 to accelerate the uniform mixing process. A raw liquid storage component 4 is provided on the rear top of the production base 1, which stores the raw liquid required for producing silicon steel coating liquid, ensuring a continuous supply for production. A conveying component 5 is provided at the bottom of the raw liquid storage component 4, which transports the raw liquid... The raw liquid in the liquid storage tank 403 is precisely delivered to the mixing vessel 201 to provide raw materials for the mixing process. A disassembly and assembly mechanism 3 is installed on the top of the production base 1, enabling quick disassembly and installation of the conveying component 5, facilitating cleaning and maintenance of the liquid delivery pipeline. The dispensing mechanism 2 includes the mixing vessel 201, which serves as the main space for mixing materials and the raw liquid, providing a site for the mixing reaction. The bottom of the mixing vessel 201 is fixedly connected to the front top of the production base 1, ensuring stable installation. A sealing cover 202 is fixedly connected to the top of the mixing vessel 201, preventing material leakage during the mixing process and also providing a connection point for the installation of the feeding and stirring components 6. The top of the sealing cover 202... Feed troughs 203 are equidistantly provided on the rear side of the mixing vessel 201, providing channels for materials to enter. Multiple fixing blocks 204 are equidistantly fixed to the inner walls of the multiple feed troughs 203. The fixing blocks 204 are used to fix fixing rings 205, providing support for the rotation of the spiral dispersing blades 207. Corresponding fixing rings 205 are fixedly fixed to the inner sides of the multiple fixing blocks 204, enabling the rotating shaft 206 to rotate stably. The rotating shaft 206 is rotatably connected to the inner walls of the multiple fixing rings 205, driving the spiral dispersing blades 207 to rotate and disperse the materials. Spiral dispersing blades 207 are fixedly connected to the outer walls of the multiple rotating shafts 206, rotating with the kinetic energy of the falling materials, thus dispersing the materials. Before entering the mixing vessel 201, the material is dispersed. Multiple dispensing hoods 208 are evenly and fixedly connected to the bottom rear side of the sealing cover 202. The dispensing hoods 208 further guide and disperse the material, allowing it to enter the mixing vessel 201 more evenly. The inner walls of the multiple dispensing hoods 208 are respectively connected to the inner walls of the corresponding feed troughs 203, ensuring that the material smoothly enters the dispensing hoods 208 from the feed troughs 203. A discharge pipe 209 is fixedly connected to the bottom of the mixing vessel 201. The discharge pipe 209 is used to discharge the finished silicon steel coating liquid after mixing. The raw material storage component 4 includes a storage platform 401, which provides a placement platform for the raw material storage tank 403, ensuring its stability. The bottom of the storage platform 401 is fixedly connected to the top rear side of the production base 1.Ensure that the storage platform 401 is securely installed on the production base 1. Multiple support seats 402 are fixedly connected to the top of the storage platform 401. The support seats 402 support and secure the raw material storage tank 403 to prevent it from shaking. The raw material storage tank 403 is fixedly connected to the inner wall of each of the multiple support seats 402. The raw material storage tank 403 stores the raw material required for production. The conveying assembly 5 includes multiple conveying vertical pipes 501. The conveying vertical pipes 501 convey the raw material downwards from the raw material storage tank 403. The top of the multiple conveying vertical pipes 501... Each of the multiple conveying vertical pipes 501 is fixedly connected to the bottom of its corresponding raw material storage tank 403, thus establishing a connection with the raw material storage tank 403. A conveying valve 502 is fixedly connected to the middle of each of the multiple conveying vertical pipes 501. The conveying valve 502 controls the flow rate of the raw material, ensuring that the raw material is conveyed as needed. A conveying horizontal pipe 503 is fixedly connected to the front of each of the multiple conveying vertical pipes 501. The conveying horizontal pipe 503 collects the raw material conveyed by the multiple conveying vertical pipes 501 and guides it to other components. A conveying pump 5 is fixedly connected to the rear of each of the multiple conveying horizontal pipes 503. 04. The delivery pump 504 provides power for the delivery of the raw liquid, ensuring smooth delivery. Flow meters 505 are fixedly connected to the middle of multiple horizontal delivery pipes 503. The flow meters 505 accurately measure the amount of raw liquid being delivered, facilitating control of the mixing ratio. Inlet pipes 506 are fixedly connected to the front ends of multiple horizontal delivery pipes 503. The inlet pipes 506 deliver the metered and controlled raw liquid to the mixing vessel 201. The stirring assembly 6 includes a mounting base 601, which is fixed to the top of the sealing cover 202. A servo motor 602 provides the mounting position. The bottom of the mounting base 601 is fixedly connected to the top of the sealing cover 202, ensuring the stability of the mounting base 601. The servo motor 602 is fixedly connected to the inner wall of the mounting base 601. The servo motor 602 provides rotational power to the spiral stirring blade 603. The output end of the servo motor 602 is fixedly connected to the spiral stirring blade 603. Driven by the servo motor 602, the spiral stirring blade 603 rotates, stirring and mixing the materials and raw liquid in the mixing vessel 201.
[0035] Specifically, the mixing vessel 201 serves as the main mixing area. The sealing cover 202 has equidistant feed troughs 203 on its top rear side. Each feed trough 203 has a fixing block 204 connected to a fixing ring 205 on its inner wall. The spiral distributing blades 207 rotate using the kinetic energy of the falling liquid, driving the rotating shaft 206 to rotate within the fixing ring 205. Simultaneously, the spiral distributing blades 207 disperse the material entering from the feed troughs 203 during rotation. The material then flows along the feed troughs 203 into the distributing hood 208, which further distributes the material evenly. The material is evenly distributed into the mixing vessel 201, ensuring uniform contact with the liquid inside the vessel upon initial entry, reducing local concentration differences. The raw material storage component 4 stores the raw material required for production. The support base 402 on the storage platform 401 fixes the raw material storage tank 403, ensuring the stability of the raw material storage. The conveying component 5 is responsible for conveying the raw material from the raw material storage tank 403 to the mixing vessel 201. The conveying vertical pipe 501 connects to the raw material storage tank 403, and the conveying valve 502 controls the flow rate of the raw material. The conveying horizontal pipe 503 connects multiple conveying components. The vertical pipe 501 is connected, the conveying pump 504 provides the conveying power, the flow meter 505 accurately measures the amount of raw liquid being conveyed, and the liquid inlet pipe 506 introduces the raw liquid into the mixing vessel 201. By precisely controlling the amount of raw liquid being conveyed, the uniformity of mixing is further ensured. The stirring component 6 stirs and mixes the material and raw liquid entering the mixing vessel 201. The mounting base 601 is fixed on the top of the sealing cover 202. The servo motor 602 drives the spiral stirring blade shaft 603 to rotate, which fully stirs the liquid in the vessel. Since the material has been well dispersed by the dispersing mechanism 2 in the early stage, the stirring can more quickly mix the material with the raw liquid evenly, which greatly shortens the time required to reach a uniform mixing state and effectively improves production efficiency. After mixing, the finished product is discharged through the discharge pipe 209 at the bottom of the mixing vessel 201. By changing the feeding method through the dispersing mechanism 2, the material can fully contact the liquid in the vessel in the early stage, avoiding local concentration differences. The conveying component 5 precisely controls the amount of raw liquid being conveyed, and the stirring component 6 stirs efficiently, solving the problem of uneven mixing and the need for long-term stirring caused by traditional feeding methods.
[0036] Reference Figure 1 , Figure 3 Figure 4The disassembly and assembly mechanism 3 includes multiple disassembly and assembly seats 301. Each disassembly and assembly seat 301 provides a base for the installation and positioning of the inlet pipe 506. The bottom of each disassembly and assembly seat 301 is fixedly connected to the rear top of the sealing cover 202, achieving a stable connection. The inner walls of each disassembly and assembly seat 301 are respectively connected to the inner walls of the corresponding feed troughs 203, allowing the raw liquid transported by the inlet pipe 506 to smoothly enter the feed troughs 203. The inner walls of each disassembly and assembly seat 301 are slidably connected to the corresponding inlet pipes 506, facilitating the insertion and removal of the inlet pipes 506. The left and right sides of the inner walls of each disassembly and assembly seat 301 are provided with sliding grooves 302 for the spring 303 and the unlocking lever 3071. Provided with sliding space, springs 303 are slidably connected to the inner walls of multiple sliding grooves 302. The springs 303 provide elastic force for the engaging balls 304, realizing engagement and release. Limiting grooves 305 are provided on the left and right sides of multiple liquid inlet pipes 506 to cooperate with the engaging balls 304 and fix the position of the liquid inlet pipes 506. Engaging balls 304 are slidably connected to the inner walls of multiple limiting grooves 305. Under the action of springs 303, the engaging balls 304 are engaged into the limiting grooves 305 to fix the liquid inlet pipes 506. One side of each engaging ball 304 is fixedly connected to the other end of the corresponding spring 303 to transmit the elastic force of the spring 303. Sealing rings 3 are fixedly connected to the bottom side of the inner wall of the disassembly and assembly base 301. 06. Sealing ring 306 ensures the sealing of the connection between the liquid inlet pipe 506 and the disassembly / assembly base 301. The tops of multiple sealing rings 306 respectively fit against the bottoms of the corresponding liquid inlet pipes 506 to ensure a sealing effect. The outer walls of multiple liquid inlet pipes 506 are slidably connected to the inner walls of the corresponding disassembly / assembly base 301, allowing the liquid inlet pipes 506 to slide along the inner walls of the disassembly / assembly base 301. The inner walls of multiple sliding grooves 302 are each provided with unlocking components 307 to release the locking state of the liquid inlet pipes 506. The unlocking components 307 include multiple unlocking pull rods 3071. The unlocking pull rods 3071 pull the locking ball 304 to disengage it from the limiting groove 305. One end of each unlocking pull rod 3071 is... The unlocking lever 3071 is fixedly connected to the other side of the corresponding locking ball 304 to transmit the pulling force of the unlocking wrench 3072. The inner wall of the multiple sliding grooves 302 is provided with unlocking grooves 3073 to provide a sliding track for the unlocking lever 3071. The inner wall of the multiple unlocking grooves 3073 is slidably connected to the outer wall of the corresponding unlocking lever 3071 to ensure the smooth sliding of the unlocking lever 3071. The left and right sides of the multiple disassembly and assembly seats 301 are provided with unlocking wrenches 3072 to facilitate manual unlocking by the operator. One end of the multiple unlocking levers 3071 is fixedly connected to the other side of the corresponding unlocking wrench 3072 to transmit the operating force of the unlocking wrench 3072 to the unlocking lever 3071.
[0037] Specifically, the inlet pipe 506 is aligned with the disassembly / removal seat 301 and inserted. The inlet pipe 506 compresses the locking ball 304, causing the locking ball 304 to compress the spring 303 and slide into the limiting groove 305. When the inlet pipe 506 is in place, the locking ball 304 pops out under the elastic force of the spring 303 and locks into the limiting groove 305, achieving quick engagement and fixation between the inlet pipe 506 and the disassembly / removal seat 301. At the same time, the sealing ring 306 ensures the sealing of the connection and prevents leakage of the original liquid. To disassemble the inlet pipe 506, the disassembly / removal procedure is performed. Locking component 307, pulling the unlocking wrench 3072, the unlocking wrench 3072 drives the unlocking lever 3071 to slide in the unlocking groove 3073, the unlocking lever 3071 pulls the locking ball 304 out of the limiting groove 305, at this time the liquid inlet pipe 506 loses the locking restriction and can be easily pulled out from the disassembly seat 301, which facilitates a thorough cleaning of the inside of the pipe, can remove residual coating liquid in time, avoid blockage and contamination, ensure smooth liquid delivery and the quality of products in the next production, and improve overall production efficiency and equipment maintenance convenience.
[0038] Reference Figure 1 , Figure 3 Figure 6 A spiral stirring blade 603 has a fixedly connected U-shaped frame 7 on its inner wall. The U-shaped frame 7 is used to fix the scraper 8 so that it can rotate synchronously with the spiral stirring blade 603. Scrapers 8 are fixedly connected to the front and rear sides of the U-shaped frame 7. During rotation, the scraper 8 can scrape off the material attached to the inner wall of the mixing vessel 201 to avoid material residue. Both scrapers 8 are slidably connected to the inner wall of the mixing vessel 201 to ensure that the scraper 8 can fit tightly against the inner wall of the vessel and effectively clean the attached material. A sealing groove 9 is opened around the bottom of the sealing cover 202. The sealing groove 9 provides an installation position for the sealing ring 10 to ensure the stability of the sealing structure. A sealing ring 10 is fixedly connected around the top of the mixing vessel 201. The sealing ring 10 enhances the sealing between the sealing cover 202 and the mixing vessel 201 to prevent material leakage. The outer wall of the sealing ring 10 fits against the inner wall of the sealing groove 9 to achieve a tight fit and a good sealing effect.
[0039] Specifically, the U-shaped frame 7 is used to fix the scraper 8 so that it can rotate synchronously with the spiral stirring blade shaft 603. During the rotation, the scraper 8 can scrape off the material attached to the inner wall of the mixing vessel 201 to avoid material residue. The sealing groove 9 provides an installation position for the sealing ring 10 to ensure the stability of the sealing structure. The sealing ring 10 enhances the sealing performance between the sealing cover 202 and the mixing vessel 201 to prevent material leakage.
[0040] Working principle: When the equipment is running, the mixing vessel 201 serves as the main mixing area. The top rear side of the sealing cover 202 has equidistant feed troughs 203. Each feed trough 203 has a fixing block 204 connected to a fixing ring 205 on its inner wall. The spiral dispensing blades 207 rotate using the kinetic energy of the falling liquid, driving the rotating shaft 206 to rotate within the fixing ring 205. Simultaneously, the spiral dispensing blades 207 disperse the material entering from the feed troughs 203 during rotation. The material then flows along the feed troughs 203 into the dispensing hood 208. 8. The material is then evenly distributed into the mixing vessel 201, ensuring uniform contact between the material and the liquid inside the vessel upon initial entry, reducing local concentration differences. The raw material storage component 4 stores the raw material required for production. The support base 402 on the storage platform 401 fixes the raw material storage tank 403, ensuring the stability of the raw material storage. The conveying component 5 is responsible for conveying the raw material from the raw material storage tank 403 to the mixing vessel 201. The conveying vertical pipe 501 connects to the raw material storage tank 403, and the conveying valve 502 controls the flow rate of the raw material. The conveying horizontal pipe 503... Multiple conveying vertical pipes 501 are connected together, a conveying pump 504 provides conveying power, a flow meter 505 accurately measures the amount of raw liquid being conveyed, and an inlet pipe 506 introduces the raw liquid into the mixing vessel 201. By precisely controlling the amount of raw liquid being conveyed, the uniformity of mixing is further ensured. The stirring assembly 6 stirs and mixes the material and raw liquid entering the mixing vessel 201. The mounting base 601 is fixed to the top of the sealing cover 202, and the servo motor 602 drives the spiral stirring blade shaft 603 to rotate, fully stirring the liquid in the vessel. Since the material has already passed through the initial stage of entry... The dispersing mechanism 2 achieves better dispersion. At this time, the stirring can more quickly mix the material with the original liquid evenly, greatly shortening the time required to reach a uniform mixing state and effectively improving production efficiency. After mixing, the finished product is discharged through the discharge pipe 209 at the bottom of the mixing vessel 201. By changing the feeding method through the dispersing mechanism 2, the material can fully contact the liquid in the vessel in the initial stage, avoiding local concentration differences. The conveying component 5 precisely controls the amount of original liquid conveyed, and the stirring component 6 stirs efficiently, solving the problem of uneven mixing and long-term stirring caused by traditional feeding methods.
[0041] Furthermore, when the inlet pipe 506 needs to be installed, it is aligned with the disassembly / removal seat 301 and inserted. The inlet pipe 506 compresses the locking ball 304, causing the locking ball 304 to compress the spring 303 and slide into the limiting groove 305. After the inlet pipe 506 is in place, the locking ball 304 pops out under the elastic force of the spring 303 and locks into the limiting groove 305, achieving quick locking and fixing of the inlet pipe 506 and the disassembly / removal seat 301. At the same time, the sealing ring 306 ensures the sealing of the connection and prevents leakage of the original liquid. If the inlet pipe 506 needs to be disassembled... 06. Operate the unlocking component 307 and pull the unlocking wrench 3072. The unlocking wrench 3072 drives the unlocking lever 3071 to slide in the unlocking groove 3073. The unlocking lever 3071 pulls the locking ball 304 out of the limiting groove 305. At this time, the liquid inlet pipe 506 loses its locking restriction and can be easily pulled out from the disassembly seat 301, which facilitates a thorough cleaning of the inside of the pipe. It can also remove residual coating liquid in time, avoid blockage and contamination, ensure smooth liquid delivery and the quality of products in the next production, and improve overall production efficiency and equipment maintenance convenience.
[0042] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A complete set of intelligent metering equipment for producing silicon steel coating liquid, comprising a production base (1), characterized in that: The production base (1) is provided with a spraying mechanism (2) on the top front side, and a stirring component (6) is provided inside the spraying mechanism (2). The production base (1) is provided with a raw liquid storage component (4) on the top rear side, and a conveying component (5) is provided at the bottom of the raw liquid storage component (4). The production base (1) is provided with a disassembly and assembly mechanism (3) on the top, and the disassembly and assembly mechanism (3) is used for quick disassembly and assembly of the conveying component (5). The spraying mechanism (2) includes a mixing vessel (201), the bottom of which is fixedly connected to the front top of the production base (1). A sealing cover (202) is fixedly connected to the top of the mixing vessel (201). Feeding grooves (203) are equidistantly opened on the rear top side of the sealing cover (202). Multiple fixing blocks (204) are equidistantly fixedly connected to the inner walls of the multiple feeding grooves (203). Corresponding fixing rings (205) are fixedly connected to the inner sides of the multiple fixing blocks (204). Rotating shafts (206) are rotatably connected to the inner walls of the multiple fixing rings (205). Spiral spraying blades (207) are fixedly connected to the outer walls of the multiple rotating shafts (206). Multiple spraying covers (208) are equidistantly fixedly connected to the rear bottom side of the sealing cover (202). A discharge pipe (209) is fixedly connected to the bottom of the mixing vessel (201).
2. The intelligent metering complete set of equipment for producing silicon steel coating liquid according to claim 1, characterized in that: The raw liquid storage component (4) includes a storage platform (401), the bottom of which is fixedly connected to the top rear side of the production base (1), and multiple support seats (402) are fixedly connected to the top of the storage platform (401), and raw liquid storage tanks (403) are fixedly connected to the inner walls of the multiple support seats (402).
3. The intelligent metering complete set of equipment for producing silicon steel coating liquid according to claim 1, characterized in that: The conveying assembly (5) includes multiple conveying vertical pipes (501), the tops of which are fixedly connected to the bottoms of corresponding raw liquid storage tanks (403). A conveying valve (502) is fixedly connected to the middle of each of the multiple conveying vertical pipes (501). A conveying horizontal pipe (503) is fixedly connected to the front of each of the multiple conveying vertical pipes (501). A conveying pump (504) is fixedly connected to the rear of each of the multiple conveying horizontal pipes (503). A flow meter (505) is fixedly connected to the middle of each of the multiple conveying horizontal pipes (503). An inlet pipe (506) is fixedly connected to the front end of each of the multiple conveying horizontal pipes (503).
4. The intelligent metering complete set of equipment for producing silicon steel coating liquid according to claim 3, characterized in that: The disassembly / assembly mechanism (3) includes multiple disassembly / assembly seats (301). The bottom of each of the multiple disassembly / assembly seats (301) is fixedly connected to the top rear side of the sealing cover (202). The inner walls of each of the multiple disassembly / assembly seats (301) are respectively connected to the inner walls of the corresponding feed troughs (203). The inner walls of each of the multiple disassembly / assembly seats (301) are respectively slidably connected to corresponding liquid inlet pipes (506). The left and right sides of the inner walls of each of the multiple disassembly / assembly seats (301) are provided with sliding grooves (302). The inner walls of each of the multiple sliding grooves (302) are slidably connected to springs (303). The left and right sides of each of the multiple liquid inlet pipes (506) are provided with limiters. The inner walls of the multiple limiting grooves (305) are slidably connected with locking balls (304), one side of each locking ball (304) is fixedly connected to the other end of the corresponding spring (303), the bottom side of the inner wall of the disassembly base (301) is fixedly connected with a sealing ring (306), the top of each sealing ring (306) is respectively attached to the bottom of the corresponding liquid inlet pipe (506), the outer wall of each liquid inlet pipe (506) is slidably connected to the inner wall of the corresponding disassembly base (301), and the inner walls of the multiple sliding grooves (302) are provided with unlocking components (307).
5. The intelligent metering complete set of equipment for producing silicon steel coating liquid according to claim 1, characterized in that: The stirring assembly (6) includes a mounting base (601), the bottom of which is fixedly connected to the top of the sealing cover (202). A servo motor (602) is fixedly connected to the inner wall of the mounting base (601), and a spiral stirring blade shaft (603) is fixedly connected to the output end of the servo motor (602).
6. The intelligent metering complete set of equipment for producing silicon steel coating liquid according to claim 4, characterized in that: The unlocking assembly (307) includes multiple unlocking levers (3071), one end of each unlocking lever (3071) is fixedly connected to the other side of a corresponding locking ball (304), the inner walls of each of the multiple sliding grooves (302) are provided with unlocking slots (3073), the inner walls of each of the multiple unlocking slots (3073) are slidably connected to the outer walls of the corresponding unlocking levers (3071), and the left and right sides of each of the multiple disassembly bases (301) are provided with unlocking wrenches (3072), one end of each of the multiple unlocking levers (3071) is fixedly connected to the other side of the corresponding unlocking wrench (3072).
7. The intelligent metering complete set of equipment for producing silicon steel coating liquid according to claim 5, characterized in that: The inner wall of the spiral stirring blade shaft (603) is fixedly connected to a spiral frame (7), and scrapers (8) are fixedly connected to the front and rear sides of the spiral frame (7). Both scrapers (8) are slidably connected to the inner wall of the mixing vessel (201).
8. The intelligent metering complete set of equipment for producing silicon steel coating liquid according to claim 1, characterized in that: The sealing cover (202) has a sealing groove (9) around its bottom, and the mixing vessel body (201) has a sealing ring two (10) fixedly connected around its top. The outer wall of the sealing ring two (10) fits against the inner wall of the sealing groove (9).