A high-efficiency quartz sand magnetic separation device
By designing a high-efficiency magnetic separation device for quartz sand that combines scrapers and stirring blades, the problem of cleaning iron adsorption after magnetic separation has been solved, achieving automatic cleaning and improving magnetic separation efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SUICHUAN LEIXIN MINING CO LTD
- Filing Date
- 2025-05-09
- Publication Date
- 2026-05-29
AI Technical Summary
In existing quartz sand magnetic separation devices, iron tends to adhere to the magnetic blocks after magnetic separation, making cleaning difficult and affecting subsequent use.
A high-efficiency magnetic separator for quartz sand was designed. By using a combination of scrapers and stirring blades, the iron on the magnetic blocks can be automatically cleaned. The contact between the material and the magnetic blocks is enhanced by the rotation of the gear and gear ring driven by the motor, thereby improving the magnetic separation effect.
It enables automatic cleaning of iron after magnetic separation, prevents residues, maintains the normal use of the magnet blocks, and improves the magnetic separation efficiency of quartz sand.
Smart Images

Figure CN224293498U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of magnetic separation equipment technology, and more specifically, to a high-efficiency magnetic separation device for quartz sand. Background Technology
[0002] Quartz sand is one of the raw materials for metallurgy, silicon carbide, glass and glass products. The presence of iron impurities greatly reduces its value and affects the quality of products. For example, in glass production, iron impurities can cause great harm to the production and quality of glass, especially to the thermodynamic properties during the glass melting process and the light transmittance of the finished glass. Therefore, it is necessary to reduce the iron content in quartz sand and to use a magnetic separation device for magnetic separation processing.
[0003] In existing quartz sand magnetic separation devices, the iron residue after magnetic separation tends to adhere to the magnetic blocks, making it inconvenient to clean the iron residue and affecting its subsequent normal use. Utility Model Content
[0004] (a) Technical problems to be solved
[0005] To address the shortcomings of existing technologies, this invention provides a high-efficiency magnetic separator for quartz sand, which has the advantages of easily cleaning impurities after magnetic separation, preventing them from adsorbing onto the magnetic blocks, and maintaining their normal subsequent use, thereby solving the problems mentioned in the background technology.
[0006] (II) Technical Solution
[0007] To achieve the aforementioned advantages of conveniently cleaning impurities after magnetic separation and preventing them from adhering to the magnet block, thus ensuring its normal subsequent use, the specific technical solution adopted by this utility model is as follows:
[0008] A high-efficiency magnetic separator for quartz sand includes a housing. A first motor is fixedly installed at the middle of one side surface of the housing, and the output end of the first motor is fixedly connected to a hollow tube. A connecting cylinder is provided on the hollow tube, and a piston block is provided inside the connecting cylinder. A piston rod is provided through the connecting cylinder on the piston block, and a scraper is fixedly connected to one end of the piston rod. Magnet blocks are provided around the inner wall of the housing. A stirring blade is fixedly connected to both sides of the connecting cylinder on the outer surface of the hollow tube. A mounting plate is provided on one side surface of the housing, and an air pump is fixedly installed on the top surface of the mounting plate. The air pump is connected to the hollow tube through an air supply pipe. A bushing is provided through the outer surface of the housing, and a support plate is provided on the bottom surface of the bushing. A base is provided on the bottom surface of the support plate. A second motor is fixedly installed on one side of the top surface of the base, and a gear is fixedly connected to the output end of the second motor. The gear meshes with a gear ring provided on the outer surface of the housing.
[0009] Furthermore, a feed inlet is provided on one side of the top surface of the box, and a baffle is provided through one side surface of the feed inlet, the baffle being movably inserted into the feed inlet.
[0010] Furthermore, the scraper is matched with the magnet block.
[0011] Furthermore, one end of the hollow tube passes through a bearing seat on one side surface of the housing, and one end of the gas transmission pipe extends into the interior of the hollow tube and is movably connected to the hollow tube.
[0012] Furthermore, a discharge pipe is provided on one side surface of the housing below the first motor, and a valve is fixedly installed on the discharge pipe.
[0013] Furthermore, the gear is matched with the gear ring.
[0014] Furthermore, the support plate is fixedly welded to the base.
[0015] Furthermore, the piston rod is movably connected to the connecting cylinder.
[0016] (III) Beneficial Effects
[0017] Compared with the prior art, this utility model provides a high-efficiency magnetic separation device for quartz sand, which has the following beneficial effects:
[0018] (1) In this utility model, quartz sand material is added into the box, the second motor on the top surface of the base is turned on, the second motor drives the gear to rotate, and the gear drives the gear ring on the outer surface of the box to rotate at the same time, so that the material in the box can rotate. Then, by using the magnetic block on the inner wall of the box, the iron in the quartz sand can be adsorbed, so that the quartz sand can be magnetically separated. After the material is magnetically separated, the air pump on the top surface of the mounting plate is turned on, the air pump supplies air to the hollow tube, the gas will squeeze the piston block in the connecting cylinder, the piston block will push the piston rod to move, so that the scraper at one end of the piston rod moves. When the scraper comes into contact with the magnetic block, the first motor drives the hollow tube to rotate, and by using the scraper, the iron on the magnetic block can be automatically scraped off to prevent it from remaining on the magnetic block, so as to facilitate its subsequent normal use.
[0019] (2) In this utility model, the hollow tube is driven to rotate by the first motor, which causes the stirring blades on the hollow tube to rotate. Then, the material in the box can be stirred in all directions by the scraper at one end of the piston rod, which increases the fluidity of the material in the box and allows it to fully contact the magnetic blocks on the inner wall of the box, thereby facilitating the improvement of the magnetic separation effect of quartz sand. Attached Figure Description
[0020] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0021] Figure 1 This is a structural schematic diagram of a high-efficiency magnetic separator for quartz sand according to an embodiment of the present utility model;
[0022] Figure 2 This is an enlarged view (A) of a high-efficiency magnetic separation device for quartz sand according to an embodiment of the present utility model;
[0023] Figure 3 This is a front view of a high-efficiency magnetic separation device for quartz sand according to an embodiment of the present utility model;
[0024] Figure 4 This is a schematic diagram of the base structure of a high-efficiency magnetic separator for quartz sand according to an embodiment of the present utility model.
[0025] In the picture:
[0026] 1. Housing; 2. Magnet block; 3. Bushing; 4. Feed inlet; 5. Baffle; 6. Gear ring; 7. Hollow tube; 8. First motor; 9. Valve; 10. Discharge pipe; 11. Air pump; 12. Mounting plate; 13. Base; 14. Support plate; 15. Gear; 16. Second motor; 17. Scraper; 18. Agitator blade; 19. Piston rod; 20. Connecting cylinder; 21. Piston block. Detailed Implementation
[0027] To further illustrate the various embodiments, the present invention provides accompanying drawings, which are part of the disclosure of the present invention. These drawings are mainly used to illustrate the embodiments and can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, those skilled in the art should be able to understand other possible implementation methods and the advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are usually used to represent similar components.
[0028] According to an embodiment of the present invention, a high-efficiency magnetic separation device for quartz sand is provided.
[0029] The present invention will now be further described in conjunction with the accompanying drawings and specific embodiments, such as... Figure 1-4As shown, a high-efficiency magnetic separator for quartz sand according to an embodiment of the present invention includes a housing 1. A first motor 8 is fixedly installed at the middle position of one side surface of the housing 1, and a hollow tube 7 is fixedly connected to the output end of the first motor 8. A connecting cylinder 20 is provided on the hollow tube 7, and a piston block 21 is provided inside the connecting cylinder 20. A piston rod 19 is provided through the connecting cylinder 20 on the piston block 21, and a scraper 17 is fixedly connected to one end of the piston rod 19. Magnet blocks 2 are provided around the inner wall of the housing 1, and the outer surface of the hollow tube 7 is located at... Stirring blades 18 are fixedly connected to both sides of the connecting cylinder 20. A mounting plate 12 is provided on one side surface of the housing 1, and an air pump 11 is fixedly installed on the top surface of the mounting plate 12. The air pump 11 is connected to the hollow tube 7 through an air supply pipe. A bushing 3 is provided through the outer surface of the housing 1, and a support plate 14 is provided on the bottom surface of the bushing 3. A base 13 is provided on the bottom surface of the support plate 14. A second motor 16 is fixedly installed on one side of the top surface of the base 13, and a gear 15 is fixedly connected to the output end of the second motor 16. The gear 15 is connected to the housing. A gear ring 6 is set on the outer surface of the housing 1. When quartz sand is added into the housing 1, the second motor 16 on the top surface of the base 13 is turned on. The second motor 16 drives the gear 15 to rotate. As the gear 15 rotates, it drives the gear ring 6 on the outer surface of the housing 1 to rotate, thereby causing the material in the housing 1 to rotate. Then, by using the magnet block 2 on the inner wall of the housing 1, the iron in the quartz sand can be attracted, thus performing magnetic separation of the quartz sand. After the material is magnetically separated, the... The air pump 11 on the top surface of the mounting plate 12 supplies air to the hollow tube 7. The air compresses the piston block 21 in the connecting cylinder 20, which pushes the piston rod 19 to move. This causes the scraper 17 at one end of the piston rod 19 to move. When the scraper 17 comes into contact with the magnet 2, the first motor 8 drives the hollow tube 7 to rotate. By using the scraper 17, the iron on the magnet 2 can be automatically scraped off, preventing it from remaining on the magnet 2 and facilitating its subsequent normal use.
[0030] In one embodiment, a feed inlet 4 is provided on one side of the top surface of the box 1, and a baffle 5 is provided through one side surface of the feed inlet 4. The baffle 5 is movably inserted into the feed inlet 4. By pulling out the baffle 5 and using the feed inlet 4, materials can be added into the box 1.
[0031] In one embodiment, the scraper 17 is matched with the magnet block 2, wherein the use of the scraper 17 can automatically scrape off the iron on the magnet block 2, preventing it from remaining on the magnet block 2, thereby facilitating its subsequent normal use.
[0032] In one embodiment, one end of the hollow tube 7 passes through the bearing seat on one side surface of the box 1, and one end of the gas supply pipe extends into the interior of the hollow tube 7 and is movably connected to the hollow tube 7, which can maintain the normal rotation of the hollow tube 7, thereby allowing the material in the box 1 to be stirred and mixed normally.
[0033] In one embodiment, a discharge pipe 10 is provided on one side surface of the housing 1 below the first motor 8, and a valve 9 is fixedly installed on the discharge pipe 10. The processed material can be discharged by opening the valve 9 on the discharge pipe 10.
[0034] In one embodiment, gear 15 is matched with gear ring 6. When the second motor 16 on the top surface of the base 13 is opened, the second motor 16 drives gear 15 to rotate. While gear 15 is rotating, it drives gear ring 6 on the outer surface of the box 1 to rotate, thereby causing the material in the box 1 to rotate. Then, by using the magnet block 2 on the inner wall of the box 1, the iron in the quartz sand can be adsorbed.
[0035] In one embodiment, the support plate 14 is fixedly welded to the base 13, which can maintain the firmness of the support plate 14 on the base 13, thereby supporting the box 1.
[0036] In one embodiment, the piston rod 19 is movably connected to the connecting cylinder 20, which allows the piston rod 19 to move, thereby adjusting the position of the scraper 17.
[0037] In one embodiment, the control switch control circuit can be implemented by simple programming by those skilled in the art, and is common knowledge in the field. It is only used and not modified, so the control method and circuit connection will not be described in detail.
[0038] Working principle: Quartz sand is added to the housing 1. The second motor 16 on the top surface of the base 13 is turned on. The second motor 16 drives the gear 15 to rotate. As the gear 15 rotates, it drives the gear ring 6 on the outer surface of the housing 1 to rotate, thus rotating the material in the housing 1. Then, the iron in the quartz sand is attracted by the magnet 2 on the inner wall of the housing 1, thus performing magnetic separation of the quartz sand. After the material is magnetically separated, the air pump 11 on the top surface of the mounting plate 12 is turned on. The air pump 11 supplies air to the hollow tube 7. The gas squeezes the piston block 21 in the connecting cylinder 20. The piston block 21 pushes the piston rod 19 to move, causing the piston to... The scraper 17 at one end of the piston rod 19 moves. When the scraper 17 comes into contact with the magnet 2, the first motor 8 drives the hollow tube 7 to rotate. The scraper 17 automatically scrapes off the iron on the magnet 2, preventing it from remaining on the magnet 2 and facilitating its subsequent normal use. The first motor 8 drives the hollow tube 7 to rotate, causing the stirring blade 18 on the hollow tube 7 to rotate. The scraper 17 at one end of the piston rod 19 can stir the material in the box 1 from all directions, increasing the fluidity of the material in the box 1 and allowing it to fully contact the magnet 2 on the inner wall of the box 1, thereby improving the magnetic separation effect of the quartz sand.
[0039] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0040] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A high-efficiency magnetic separator for quartz sand, comprising a housing (1), characterized in that, A first motor (8) is fixedly installed at the middle position of one side surface of the box (1), and a hollow tube (7) is fixedly connected to the output end of the first motor (8). A connecting cylinder (20) is provided on the hollow tube (7), and a piston block (21) is provided inside the connecting cylinder (20). A piston rod (19) is provided through the connecting cylinder (20) on the piston block (21), and a scraper (17) is fixedly connected to one end of the piston rod (19). A magnet block (2) is provided around the inner wall of the box (1). Stirring blades (18) are fixedly connected to the outer surface of the hollow tube (7) on both sides of the connecting cylinder (20). One side surface of the box is provided with a mounting plate (12), and an air pump (11) is fixedly installed on the top surface of the mounting plate (12). The air pump (11) is connected to the hollow tube (7) through an air supply pipe. A bushing (3) is provided through the outer surface of the box (1), and a support plate (14) is provided on the bottom surface of the bushing (3). A base (13) is provided on the bottom surface of the support plate (14). A second motor (16) is fixedly installed on one side of the top surface of the base (13), and a gear (15) is fixedly connected to the output end of the second motor (16). The gear (15) meshes with a gear ring (6) provided on the outer surface of the box (1).
2. The high-efficiency magnetic separator for quartz sand according to claim 1, characterized in that, The top surface of the box (1) is provided with a feed inlet (4), and a baffle (5) is provided through one side of the feed inlet (4), and the baffle (5) is movably inserted into the feed inlet (4).
3. The high-efficiency magnetic separator for quartz sand according to claim 1, characterized in that, The scraper (17) is matched with the magnet (2).
4. The high-efficiency magnetic separator for quartz sand according to claim 1, characterized in that, One end of the hollow tube (7) passes through the bearing seat on one side surface of the box body (1), and one end of the gas transmission pipe extends into the interior of the hollow tube (7) and is movably connected to the hollow tube (7).
5. The high-efficiency magnetic separator for quartz sand according to claim 1, characterized in that, A discharge pipe (10) is provided on one side surface of the housing (1) below the first motor (8), and a valve (9) is fixedly installed on the discharge pipe (10).
6. The high-efficiency magnetic separator for quartz sand according to claim 1, characterized in that, The gear (15) is matched with the gear ring (6).
7. The high-efficiency magnetic separator for quartz sand according to claim 1, characterized in that, The support plate (14) is fixedly welded to the base (13).
8. The high-efficiency magnetic separator for quartz sand according to claim 1, characterized in that, The piston rod (19) is movably connected to the connecting cylinder (20).